Mixing device for engineering plastic production
By introducing material throwing structure and loading and unloading structure into the mixing device for engineering plastic production, the problems of uneven dumping of materials and inconvenient maintenance are solved, uniform distribution of materials and efficient mixing and convenient maintenance of the device are achieved, and production efficiency and Product quality.
Patent Information
- Application Number
- CN202420618034.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing mixing device for engineering plastic production has uneven problems when the material is dumped, which affects the mixing time and final product quality, and is inconvenient to maintain, and it is difficult to clean the mixing rod, which reduces the service life of the device.
A mixing device including a material throwing structure and a loading and unloading structure is designed, and the power is transmitted through the first synchronization wheel, the synchronization belt and the second synchronization wheel, so as to rotate the stirring rod and evenly spread the material with the spiral blade and the pushing piece, and then through the steps The motor drives the screw to rotate, separate the tank body from the cover plate, making it easier to clean and maintain.
It realizes uniform distribution of materials in the tank body, improves mixing efficiency, simplifies the maintenance process, and extends the service life of the device.
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Figure CN222178317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering plastic production, in particular to a material mixing device for engineering plastic production. Background Art
[0002] The mixing device used in the production of engineering plastics is mainly used for the batching and mixing process of various resins and PE, PP, PVC, etc. It is mainly used to mix different masterbatches and additives to ensure that they can be evenly combined together, which is crucial to improving the production quality and yield of plastic products.
[0003] After searching, the Chinese patent application number 202320435966.2 discloses a mixing device for the production of engineering plastics, including a mixing tank, a fixed ring is sleeved on the mixing tank, four support rods are arranged below the fixed ring, a feeding assembly is arranged above the mixing tank, and a mixing assembly is arranged inside the mixing tank. The utility model discloses a mixing device for the production of engineering plastics. The unloading motor drives the closed ring plate to flip, and unloads the weighed raw materials, which can realize quantitative unloading and improve the convenience of unloading. The driving motor drives the rotating rod to rotate through the flange, and at the same time, the linkage sleeve is driven to rotate through the card strip and the card slot, and the stirring rod is driven to rotate, which effectively stirs the raw materials and improves the mixing efficiency. The piston and the telescopic rod in the telescopic groove move up, thereby driving the linkage sleeve and the closing plug to move up, opening the discharge pipe, and discharging the mixed materials. The whole device can both mix and close and open the discharge pipe, improving the overall convenience of use;
[0004] The above patent still has the following deficiencies: (1) There is a defect of uneven material pouring. When adding materials, the existing device usually directly pours the materials into the tank through the feed hopper, resulting in uneven material distribution, which prolongs the material mixing time of the device and may affect the quality and performance of the final product;
[0005] (2) It is inconvenient to clean and maintain the interior of the device. After the device is used for a long time, the surface of the stirring rod is easily worn. Therefore, the stirring rod needs to be cleaned and maintained regularly to extend the service life of the device. However, since the tank body and the cover plate are usually fixed with bolts, it is not convenient to disassemble, which reduces the maintenance efficiency of the staff.
[0006] Therefore, a mixing device for engineering plastic production is urgently needed to solve the above problems. Utility Model Content
[0007] The purpose of the utility model is to address the existing defect of uneven material dumping. During the material adding process, the existing device usually directly dumps the material into the interior of the tank through the feed hopper, resulting in uneven material distribution, which prolongs the mixing time of the device and may affect the quality and performance of the final product.
[0008] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:
[0009] A mixing device for the production of engineering plastics comprises a tank body, a cover plate and a stirring rod, wherein the top of the tank body is provided with a cover plate, and feed hoppers are installed on both sides of the top of the cover plate, a differential is installed on the top of the cover plate, a stirring motor is installed on the top of the differential, the bottom end of the differential is connected to the stirring rod, a throwing structure is provided at the bottom end of the cover plate, loading and unloading structures are provided on both sides of the tank body, a control valve is installed at the bottom end of the tank body, and a discharge port is installed at the bottom end of the control valve, and a support frame is installed on the outside of the tank body.
[0010] As a preferred technical solution of the present application, the throwing structure includes a first synchronous wheel, a synchronous belt, a second synchronous wheel, a protective shell, a rotating shaft, a spiral blade and a push piece. The first synchronous wheel is fixed to the bottom end of the cover plate, the second synchronous wheel is installed on the outside of the stirring rod, the outer side of the second synchronous wheel is sleeved with a synchronous belt, the first synchronous wheel is installed on one side of the inside of the synchronous belt, the rotating shaft is inserted into the inside of the first synchronous wheel, the outer side of the rotating shaft is fixed with a spiral blade, and the surface of the spiral blade is fixed with a push piece.
[0011] As a preferred technical solution of the present application, a rotating structure is formed between the rotating shaft and the cover plate, and the rotating shaft extends to the inside of the protective shell and is connected to the first synchronous wheel.
[0012] As a preferred technical solution of the present application, the spiral blade and the rotating shaft are welded into an integrated structure, and the push pieces are distributed at equal intervals on the upper surface of the spiral blade.
[0013] As a preferred technical solution of the present application, the loading and unloading structure includes a guide shell, a stepper motor, a screw and a movable frame. The guide shell is fixed on both sides of the tank body, the movable frame is inserted into the guide shell, the screw is inserted into the movable frame, and the bottom end of the screw is connected to the stepper motor.
[0014] As a preferred technical solution of the present application, an external thread is arranged on the outer side wall of the screw rod, and an internal thread cooperating with the external thread is arranged inside the movable frame.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the scheme of this application:
[0017] 1. The power of the stirring rod is transmitted to the rotating shaft through the first synchronous wheel, the synchronous belt and the second synchronous wheel, so that the rotating shaft drives the spiral blade and the pusher to rotate and throw the material out, which solves the problem of uneven material dumping in the prior art. When the material is fed, the single material is evenly scattered inside the tank body, so that the single material is evenly dispersed inside the tank body, the mixing speed of the device is accelerated, and the working efficiency of the device is improved;
[0018] 2.T drives the screw to rotate through the stepper motor, so that the mobile frame pushes the tank body and the cover plate to separate and open the tank body, which solves the problem of inconvenient maintenance in the prior art. It is convenient to quickly open and disassemble the cover plate, clean and maintain the stirring rod, and reduce the time of maintenance loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the three-dimensional structure provided for this application;
[0020] Figure 2 A schematic diagram of the front cross-sectional structure provided for this application;
[0021] Figure 3 A schematic diagram of the front cross-sectional structure of the throwing material structure provided in this application;
[0022] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the loading and unloading structure provided in this application.
[0023] Indications in the figure: 1. Tank body; 2. Cover plate; 3. Feed hopper; 4. Stirring motor; 5. Differential; 6. Loading and unloading structure; 601. Guide shell; 602. Stepper motor; 603. Screw; 604. Moving frame; 7. Support frame; 8. Discharge port; 9. Throwing structure; 901. First synchronous wheel; 902. Synchronous belt; 903. Second synchronous wheel; 904. Protective shell; 905. Rotating shaft; 906. Spiral blade; 907. Push piece; 10. Stirring rod; 11. Control valve. DETAILED DESCRIPTION
[0024] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0025] like Figure 1-4As shown, a mixing device for engineering plastic production proposed in this embodiment includes a tank body 1, a cover plate 2 and a stirring rod 10. The top of the tank body 1 is provided with a cover plate 2, and both sides of the top of the cover plate 2 are equipped with a feed hopper 3, the top of the cover plate 2 is provided with a differential 5, the top of the differential 5 is provided with a stirring motor 4, the bottom end of the differential 5 is connected to the stirring rod 10, the bottom end of the cover plate 2 is provided with a throwing structure 9, both sides of the tank body 1 are provided with a loading and unloading structure 6, the bottom end of the tank body 1 is provided with a control valve 11, and the bottom end of the control valve 11 is provided with a discharge port 8, and the outer side of the tank body 1 is provided with a support frame 7.
[0026] Specifically, when the mixing device for the production of engineering plastics is in use: the material is introduced into the interior of the tank body 1 through the feed hopper 3, and the dumping structure 9 scatters the dumped material to make the material evenly distributed for easy mixing, and the differential 5 drives the stirring rod 10 to rotate through the stirring motor 4, and then the stirring rod 10 stirs the material inside the device to make it evenly mixed, and the control valve 11 is opened to discharge the mixed material through the discharge port 8, and the tank body 1 and the cover plate 2 are pushed apart by the loading and unloading structure 6 to facilitate cleaning and maintenance of the interior of the device.
[0027] like Figure 1-4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the throwing structure 9 includes a first synchronous wheel 901, a synchronous belt 902, a second synchronous wheel 903, a protective shell 904, a rotating shaft 905, a spiral blade 906 and a push piece 907, the first synchronous wheel 901 is fixed to the bottom end of the cover plate 2, the second synchronous wheel 903 is installed on the outside of the stirring rod 10, the outer side of the second synchronous wheel 903 is sleeved with a synchronous belt 902, the first synchronous wheel 901 is installed on one side inside the synchronous belt 902, the rotating shaft 905 is inserted into the inside of the first synchronous wheel 901, the spiral blade 906 is fixed on the outer side of the rotating shaft 905, and the push piece 907 is fixed on the surface of the spiral blade 906, a rotating structure is formed between the rotating shaft 905 and the cover plate 2, the rotating shaft 905 extends to the inside of the protective shell 904 and is connected to the first synchronous wheel 901, the spiral blade 906 and the rotating shaft 905 are welded and integrated, and the push pieces 907 are evenly distributed on the upper surface of the spiral blade 906.
[0028] Specifically, when the mixing device for the production of engineering plastics is in use: the stirring rod 10 drives the second synchronous wheel 903 to rotate, so that the second synchronous wheel 903 drives the rotating shaft 905 to rotate through the synchronous belt 902 and the synchronous belt 902, and then the rotating shaft 905 drives the spiral blade 906 to rotate, and the inclined surface of the spiral blade 906 is used to sprinkle the fallen material to make the material evenly dispersed, and at the same time, the push piece 907 hits the material to expand the scattering range of the material.
[0029] like Figure 1-4As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the loading and unloading structure 6 includes a guide shell 601, a stepper motor 602, a screw 603 and a movable frame 604, the guide shell 601 is fixed on both sides of the tank body 1, the movable frame 604 is inserted into the guide shell 601, the screw 603 is inserted into the movable frame 604, the bottom end of the screw 603 is connected to the stepper motor 602, the outer wall of the screw 603 is provided with an external thread, and the interior of the movable frame 604 is provided with an internal thread that cooperates with the external thread.
[0030] Specifically, when the mixing device for the production of engineering plastics is in use: by starting the stepper motor 602 to drive the screw 603 to rotate, the movable frame 604 moves upward through the thread inside the screw 603, and at the same time the movable frame 604 pushes the tank body 1 and the cover plate 2 to separate. When the screw 603 completely leaves the interior of the movable frame 604, the cover plate 2 can be removed, and the movable frame 604 is inserted into the interior of the guide shell 601, and the stepper motor 602 is started to rotate in the opposite direction, so that the tank body 1 and the cover plate 2 are fitted and fixed.
[0031] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.
Claims
1. A mixing device for the production of engineering plastics, comprising a tank body (1), a cover plate (2) and a stirring rod (10), characterized in that: The top of the tank body (1) is provided with a cover plate (2), and both sides of the top of the cover plate (2) are provided with a feed hopper (3), the top of the cover plate (2) is provided with a differential (5), the top of the differential (5) is provided with a stirring motor (4), the bottom of the differential (5) is connected with a stirring rod (10), the bottom of the cover plate (2) is provided with a throwing structure (9), both sides of the tank body (1) are provided with a loading and unloading structure (6), the bottom of the tank body (1) is provided with a control valve (11), and the bottom of the control valve (11) is provided with a discharge port (8), and the outer side of the tank body (1) is provided with a support frame (7).
2. A mixing device for engineering plastic production according to claim 1, characterized in that: The throwing structure (9) comprises a first synchronous wheel (901), a synchronous belt (902), a second synchronous wheel (903), a protective shell (904), a rotating shaft (905), a spiral blade (906) and a push piece (907), wherein the first synchronous wheel (901) is fixed to the bottom end of the cover plate (2), the second synchronous wheel (903) is installed on the outside of the stirring rod (10), the outer side of the second synchronous wheel (903) is sleeved with a synchronous belt (902), one side of the interior of the synchronous belt (902) is installed with the first synchronous wheel (901), the interior of the first synchronous wheel (901) is inserted with a rotating shaft (905), the outer side of the rotating shaft (905) is fixed with a spiral blade (906), and the surface of the spiral blade (906) is fixed with a push piece (907).
3. A mixing device for engineering plastic production according to claim 2, characterized in that: A rotating structure is formed between the rotating shaft (905) and the cover plate (2), and the rotating shaft (905) extends to the inside of the protective shell (904) and is connected to the first synchronous wheel (901).
4. A mixing device for engineering plastic production according to claim 2, characterized in that: The spiral blade (906) and the rotating shaft (905) are welded into an integrated structure, and the push pieces (907) are distributed at equal intervals on the upper surface of the spiral blade (906).
5. A mixing device for engineering plastic production according to claim 1, characterized in that: The loading and unloading structure (6) comprises a guide shell (601), a stepping motor (602), a screw rod (603) and a movable frame (604); the guide shell (601) is fixed on both sides of the tank body (1); the movable frame (604) is inserted into the guide shell (601); the screw rod (603) is inserted into the movable frame (604); and the bottom end of the screw rod (603) is connected to the stepping motor (602).
6. A mixing device for engineering plastic production according to claim 5, characterized in that: An external thread is provided on the outer wall of the screw rod (603), and an internal thread matching the external thread is provided inside the movable frame (604).
