Transformer coil insulator pouring mold
By introducing cooling components and semiconductor refrigeration sheets into the transformer coil insulator casting mold to accelerate heat dissipation, and simplifying the mold release process with sliders and demolding templates, the problem of slow heat dissipation and difficult demolding after casting is solved, and efficiency and Convenience of operation.
Patent Information
- Application Number
- CN202323571680.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing transformer coil insulator casting molds dissipate slowly during casting, resulting in low working efficiency and insulators being inconvenient for molding.
A casting mold including a box, cooling assembly, mold, demold release template and slide chute is designed to achieve rapid heat dissipation through water cooling and semiconductor refrigeration sheets, and facilitate demolding through the cooperation of sliders and demold release templates.
It realizes rapid molding and simple mold release of insulators, improving work efficiency and operational convenience.
Smart Images

Figure CN222178402U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting moulds, in particular to a casting mould for a transformer coil insulator. Background Art
[0002] Transformer coil refers to a coil wound by a conductor, usually with two or more coils, and because the transformer can achieve voltage conversion, the number of turns of the transformer coil can be different to achieve different voltage ratios. The transformer coil is a very important component of the transformer and plays an important role in energy transmission. The coil is protected by insulating materials on the periphery of the transformer coil. At present, the insulator in the transformer coil is made by casting with a mold. The existing technology has the following problems:
[0003] In the current transformer coil insulator casting mold, since the insulator generates a large amount of heat during casting and needs to wait for time to dissipate heat so that the insulator can be formed, the work efficiency is low and the heat dissipation is slow during the insulator molding. At the same time, since the current transformer coil insulator casting mold has a relatively simple structure, it is difficult to demold the insulator after casting. Utility Model Content
[0004] The utility model provides a transformer coil insulator casting mold to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A transformer coil insulator casting mold comprises a box body, an end cover is arranged at the upper end of the box body, a feed port is fixedly connected to the middle of the upper surface of the end cover, cooling components are fixedly connected to the left and right sides of the box body, and a mold bottom plate is fixedly connected to the bottom of the box body.
[0007] A circular bottom plate is fixedly connected to the lower surface of the inner wall of the box body, a mold is fixedly connected to the upper surface of the circular bottom plate, a metal sleeve is fixedly connected to the outer surface of the mold, connecting pieces are fixedly connected to the upper and left sides of the outer surface of the metal sleeve, the cooling component includes a box body, the outer surface of the connecting piece passes through the interior of the box body, the internal rectangular array of the connecting piece is provided with cold air outlets communicating with the left and right, a partition plate is fixedly connected to the lower part of the inner wall of the connecting piece, a strip outlet communicating with the inside and the outside is provided on the rear side of the inner wall of the box body, a circular outlet communicating with the inside and the outside is provided on the rear side of the inner wall of the box body, and heat dissipation outlets communicating with the inside and the outside are provided on the front and back sides of the lower part of the outer surface of the box body.
[0008] A further improvement of the technical solution of the utility model is that fans are fixedly connected to the front and rear sides of the upper surface of the partition plate, a semiconductor refrigeration plate is fixedly connected to the interior of the partition plate, the upper and lower end surfaces of the semiconductor refrigeration plate are at different positions, a guide block is fixedly connected to the upper end surface of the semiconductor refrigeration plate, and the back side of the guide block overlaps with one end of the connecting piece.
[0009] A further improvement of the technical solution of the utility model is that a heating copper plate is fixedly connected to one side of the inner wall of the box body close to the circular opening.
[0010] A further improvement of the technical solution of the utility model is that: a first through-hole is opened at the front end of the partition plate, and a second through-hole is opened at the rear end of the partition plate.
[0011] A further improvement of the technical solution of the utility model is that a column is fixedly connected to the middle of the upper surface of the circular bottom plate, the outer surface of the column is overlapped with a stripping plate, the outer surface of the stripping plate overlaps the inside of the mold, and the lower surface of the stripping plate overlaps the upper surface of the circular bottom plate.
[0012] A further improvement of the technical solution of the utility model is that a mold cavity is formed between the column and the mold.
[0013] A further improvement of the technical solution of the utility model is that: sliding grooves are provided on both the front and rear sides of the outer surface of the column, a sliding block is slidably connected inside the sliding groove, and a handle is fixedly connected to the upper end of the sliding groove.
[0014] A further improvement of the technical solution of the utility model is that: rubber strips are fixedly connected to the left and right sides of the sliding block, and the outer surface of the rubber strips overlaps the inner wall of the sliding groove.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] The utility model provides a transformer coil insulator casting mold, which adopts the mutual cooperation of the mold, the circular bottom plate, the metal sleeve, the connector and the cooling component. The end cover is opened and water is put into the inside of the box body, so that the insulator after casting and molding in the mold is cooled by the effect of water. The cooling component is set to have a secondary cooling phenomenon, so that the insulator after casting and molding can be quickly dissipated and molded, and the problem that the insulator has a large amount of heat and the heat dissipation molding is slow during casting and molding is solved, so that the molding speed is quickly improved and the work efficiency is improved.
[0017] The utility model provides a transformer coil insulator casting mold, which adopts the mutual cooperation of the mold, the column, the mold cavity, the stripping plate, the slide groove, the slider and the handle. After the insulator is formed, the slider and the stripping plate are driven to move by pulling the handle, so that the insulator in the mold cavity is demoulded, which solves the problem that the insulator is not easy to demould after casting and molding, and achieves the effect of simple operation and convenient demoulding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the box body of the utility model;
[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the box body in the cooling assembly of the utility model;
[0021] Figure 4 It is a schematic diagram of the partition plate section and semiconductor cooling plate structure of the utility model;
[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the mold of the utility model;
[0023] Figure 6 It is a schematic diagram of the enlarged structure of the slider of the utility model.
[0024] In the figure: 1. box body; 11. mold; 111. column; 112. mold cavity; 113. demolding plate; 114. slide groove; 115. slider; 1151. rubber strip; 116. handle; 12. round bottom plate; 13. metal sleeve; 14. connector; 141. cold air outlet; 2. end cover; 3. feed port; 4. cooling component; 41. box body; 42. partition plate; 421. port 1; 422. port 2; 43. strip port; 44. round port; 45. fan; 46. semiconductor cooling plate; 47. guide block; 48. heat dissipation port; 49. heating copper plate; 5. mold bottom plate. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] like Figure 1As shown, the utility model provides a transformer coil insulator casting mold, including a box body 1, an end cover 2 is arranged at the upper end of the box body 1, and a feed port 3 is fixedly connected to the middle of the upper surface of the end cover 2. The feed port 3 is arranged so that it is convenient for the insulator to enter the interior through the feed port 3 during casting. The left and right sides of the box body 1 are fixedly connected with cooling components 4. The setting of the cooling components 4 can cool the box body 1, improve the heat dissipation and rapid molding effect of the mold 11 after the casting insulator is formed, and the bottom of the box body 1 is fixedly connected with a mold bottom plate 5.
[0027] like Figure 2 - Figure 3 As shown, the lower surface of the inner wall of the box body 1 is fixedly connected with a circular bottom plate 12, the upper surface of the circular bottom plate 12 is fixedly connected with a mold 11, the outer surface of the mold 11 is fixedly connected with a metal sleeve 13, the upper left and right sides of the outer surface of the metal sleeve 13 are fixedly connected with connectors 14, the cooling component 4 includes a box body 41, the outer surface of the connector 14 runs through the interior of the box body 41, the inner rectangular array of the connector 14 is provided with cold air ports 141 communicating with the left and right, the lower inner wall of the connector 14 is fixedly connected with a partition plate 42, and the rear side of the inner wall of the box body 41 is provided with a strip port communicating with the inside and outside 43, a circular opening 44 communicating with the inside and outside is provided at the rear side of the inner wall of the box body 41, and heat dissipation openings 48 communicating with the inside and outside are provided at the front and rear sides of the lower outer surface of the box body 41, and fans 45 are fixedly connected to the front and rear sides of the upper surface of the partition plate 42, and a semiconductor cooling sheet 46 is fixedly connected inside the partition plate 42, and the upper and lower end surfaces of the semiconductor cooling sheet 46 are at different positions, and a guide block 47 is fixedly connected to the upper end surface of the semiconductor cooling sheet 46, and the back of the guide block 47 overlaps with one end of the connector 14, and a heating copper plate 49 is fixedly connected to the inner wall of the box body 41 near the circular opening 44;
[0028] By opening the end cover 2 and putting water into the box body 1, the water dissipates heat to the insulator inside the mold 11, and the copper plate 49 is heated to heat the heat so that the heat is converted into refrigeration through the semiconductor refrigeration sheet 46, and the cold air is transferred to the connecting piece 14 through the guide block 47, so that the water in the box body 1 has a cooling phenomenon. The guide block 47 is made of metal, and the fan 45 is electrically connected to the external power supply to start the cold air to flow quickly, and enter the cold air port 141, so as to be transferred to the metal sleeve 1 3, the speed of cold air transmission is accelerated by the arrangement of the connector 14, the cold air port 141, and the fan 45, and the water temperature in the box body 1 is prevented from being too high after long-term use. The circular port 44 is arranged to discharge the excess heat in the heating copper plate 49 after heating. The strip port 43 is arranged to facilitate ventilation to the outside and the use of the fan 45. The upper end of the semiconductor refrigeration plate 46 is the cold end, and the lower end is the hot end. The cold and hot ends are separated by a partition plate 42 so that the cold and hot ends are not in the same position.
[0029] like Figure 4 As shown, a first opening 421 is formed at the front end of the partition plate 42, and a second opening 422 is formed at the rear end of the partition plate 42;
[0030] Through the provision of the through port 1 421 , the through port 2 422 and the heat dissipation port, it is convenient to dissipate heat for the semiconductor refrigeration plate 46 . When the semiconductor refrigeration plate 46 is working, it will generate heat. The through port 1 421 , the through port 2 422 facilitate the heat dissipation property thereof.
[0031] like Figure 5 - Figure 6 As shown, a column 111 is fixedly connected to the middle of the upper surface of the circular bottom plate 12, a stripping plate 113 is overlapped on the outer surface of the column 111, the outer surface of the stripping plate 113 overlaps the inside of the mold 11, the lower surface of the stripping plate 113 overlaps the upper surface of the circular bottom plate 12, a mold cavity 112 is formed between the column 111 and the mold 11, and a slide groove 114 is provided on the front and rear sides of the outer surface of the column 111, a slider 115 is slidably connected to the inside of the slide groove 114, a handle 116 is fixedly connected to the upper end of the slide groove 114, and a rubber strip 1151 is fixedly connected to the left and right sides of the slider 115, and the outer surface of the rubber strip 1151 overlaps the inner wall of the slide groove 114;
[0032] After the insulator is cast and formed, the end cover 2 is opened and the handle 116 is pulled to drive the slider 115 to slide inside the slide groove 114, thereby driving the demoulding plate 113 to move upward and drive the insulator in the mold cavity 112 to be demoulded. The setting of the circular bottom plate 12 facilitates the cooling of the water in the box body 1 to be directly transferred to the bottom of the insulator, thereby accelerating the heat dissipation and forming effect. The rubber strips 1151 on the left and right sides of the slider 115 are closely fitted with the inner wall of the slide groove 114, thereby preventing the gap between the slider 115 and the slide groove 114 from flowing into the interior when the insulator is cast, which has a protective effect.
[0033] The working principle of the transformer coil insulator casting mold is described in detail below.
[0034] The end cover 2 is opened to allow water to be placed in the box body 1, whereby the water dissipates heat from the insulator inside the mold 11 to form the mold. The heated copper plate 49, the partition plate 42, and the semiconductor refrigeration sheet 46 cooperate with each other to cool the mold. The cold air is transferred to the connector 14 through the guide block 47. The speed of cold air transfer is accelerated by the arrangement of the connector 14, the cold air port 141, and the fan 45. When demolding is required, the handle 116 is pulled to drive the slider 115 to slide inside the slide groove 114, thereby driving the demolding plate 113 to move upward to drive the insulator in the mold cavity 112 to be demolded.
[0035] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A transformer coil insulator casting mold, comprising a box (1), Features: The upper end of the box body (1) is provided with an end cover (2), the middle part of the upper surface of the end cover (2) is fixedly connected to a feed port (3), the left and right sides of the box body (1) are fixedly connected to cooling components (4), and the bottom of the box body (1) is fixedly connected to a mold bottom plate (5); A circular bottom plate (12) is fixedly connected to the lower surface of the inner wall of the box body (1), a mold (11) is fixedly connected to the upper surface of the circular bottom plate (12), a metal sleeve (13) is fixedly connected to the outer surface of the mold (11), and connecting pieces (14) are fixedly connected to the upper and left sides of the outer surface of the metal sleeve (13). The cooling component (4) comprises a box body (41), the outer surface of the connecting piece (14) passes through the interior of the box body (41), and the internal rectangular array of the connecting piece (14) is provided with cold air openings (141) that are connected to the left and right. A partition plate (42) is fixedly connected to the lower part of the inner wall of the connecting piece (14), a strip opening (43) that is connected to the inside and outside is opened on the rear side of the inner wall of the box body (41), a circular opening (44) that is connected to the inside and outside is opened on the rear side of the inner wall of the box body (41), and heat dissipation openings (48) that are connected to the inside and outside are opened on the front and back sides of the lower part of the outer surface of the box body (41).
2. A transformer coil insulator casting mold according to claim 1, Features: The front and rear sides of the upper surface of the partition plate (42) are fixedly connected to fans (45), the interior of the partition plate (42) is fixedly connected to a semiconductor cooling plate (46), the upper and lower end surfaces of the semiconductor cooling plate (46) are at different positions, the upper end surface of the semiconductor cooling plate (46) is fixedly connected to a guide block (47), and the back surface of the guide block (47) overlaps one end of the connecting member (14).
3. A transformer coil insulator casting mold according to claim 1, Features: A heating copper plate (49) is fixedly connected to one side of the inner wall of the box body (41) close to the circular opening (44).
4. A transformer coil insulator casting mold according to claim 1, Features: A first opening (421) is formed at the front end of the partition plate (42), and a second opening (422) is formed at the rear end of the partition plate (42).
5. A transformer coil insulator casting mold according to claim 1, Features: A column (111) is fixedly connected to the middle of the upper surface of the circular bottom plate (12); a stripping plate (113) is overlapped on the outer surface of the column (111); the outer surface of the stripping plate (113) overlaps the inside of the mold (11); and the lower surface of the stripping plate (113) overlaps the upper surface of the circular bottom plate (12).
6. A transformer coil insulator casting mold according to claim 5, Features: A mold cavity (112) is formed between the column (111) and the mold (11).
7. A transformer coil insulator casting mold according to claim 5, Features: The outer surface of the column (111) is provided with sliding grooves (114) on both the front and rear sides, the interior of the sliding groove (114) is slidably connected to a slider (115), and the upper end of the sliding groove (114) is fixedly connected to a handle (116).
8. A transformer coil insulator casting mold according to claim 7, Features: The left and right sides of the sliding block (115) are both fixedly connected with rubber strips (1151), and the outer surface of the rubber strip (1151) overlaps the inner wall of the sliding groove (114).
