Photovoltaic support packaging device
By designing a photovoltaic bracket packaging device with flush components and clamping components, the problems of untidy packaging and inflexible packaging in the prior art are solved, and efficient and beautiful photovoltaic bracket packaging is achieved, suitable for different number and lengths of brackets, improving Transport efficiency and equipment life.
Patent Information
- Application Number
- CN202421061492.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing photovoltaic bracket packaging frames cannot be flexibly adjusted, resulting in untidy packaging and cannot adapt to the needs of photovoltaic brackets of different numbers and lengths, affecting the aesthetics and transportation efficiency.
A photovoltaic bracket packaging device including flush assembly, base and clamping assembly is designed to achieve flexible movement of the clamp by driving the bidirectional screw and cylinder through the motor, ensuring the alignment of the two ends of the photovoltaic bracket and avoid frictional damage through the chute and buffer pad. , provides adjustable packaging solutions.
It realizes flexible and neat packaging of photovoltaic brackets, reduces the cumbersome manual adjustment, improves packaging efficiency and aesthetics, and is suitable for photovoltaic brackets of different numbers and lengths, extending service life.
Smart Images
Figure CN222179958U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machinery and relates to a photovoltaic support packaging device. Background Art
[0002] Photovoltaic brackets are an indispensable part of photovoltaic systems and are used to support and fix solar photovoltaic panels to ensure that they can effectively capture solar energy and convert it into electrical energy.
[0003] Photovoltaic brackets are generally made of strip steel after uncoiling, forming, punching, cutting and stacking. For easy transportation, the stacked photovoltaic brackets are generally hoisted to the packing rack for bundling.
[0004] Existing packaging racks generally use barrier columns to prevent photovoltaic brackets from deviating and falling from both sides, but the position of the barrier columns is fixed and cannot be adjusted, which limits the number of photovoltaic brackets that can be packaged by the packaging rack and cannot be flexibly adapted to different packaging needs. In addition, the two ends of the photovoltaic bracket are prone to unevenness, affecting the neatness and aesthetics of the packaging. Utility Model Content
[0005] The purpose of the utility model is to provide a photovoltaic support packaging device with high flexibility and neat packaging in view of the above-mentioned problems existing in the prior art.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A photovoltaic bracket packaging device includes a rack, characterized in that it also includes two flush components, two bases and two clamping components, the two flush components are symmetrically arranged on the upper parts of the two ends of the rack, the two bases are symmetrically arranged on the upper part of the rack between the two flush components, the two clamping components are respectively arranged on the two bases, the base has a cavity inside and a slide groove is opened on the upper part of the base, the clamping assembly includes a motor, a bidirectional screw and two clamping plates, the motor is fixedly connected at one end of the base, the bidirectional screw is rotatably connected in the base through a bearing and the motor is transmission-connected to the bidirectional screw, the threads at both ends of the bidirectional screw are opposite, the two clamping plates are symmetrically arranged on the base and the lower ends of the two clamping plates are connected to the bidirectional screw through the slide groove.
[0008] The photovoltaic bracket packaging device is used to assist in packaging the produced photovoltaic brackets, which is convenient for subsequent bundling, storage and transportation. The packaging device provides an installation platform for the clamping component through the setting of the base, and at the same time, a gap is provided between the lower surface of the photovoltaic bracket and the upper surface of the frame, which is convenient for the strapping belt to pass through, providing sufficient operating space for bundling and packaging; the setting of the flush component allows the two ends of the photovoltaic bracket to be accurately aligned, which makes it more neat and beautiful after packaging, and is also convenient for subsequent storage; the setting of the clamping component limits the deviation and falling of the photovoltaic bracket, so that the side of the photovoltaic bracket is always kept neat, and the structure of the clamping component makes the device suitable for different packaging needs. The bidirectional screw is driven to rotate by a motor. Since the slide groove limits the clamping plate, the bidirectional screw can drive the two clamping plates to move toward or away from each other, so that the distance between the two clamping plates changes, and the number of photovoltaic brackets that can be accommodated also changes accordingly, which is more flexible.
[0009] In the above-mentioned photovoltaic bracket packaging device, the leveling component includes a support plate, a cylinder and a push plate. The support plate is vertically fixed to the end of the frame, the cylinder is vertically fixed to the inner side of the support plate, and the push plate is fixed to the end of the piston rod of the cylinder and is arranged parallel to the support plate.
[0010] The support plate is used to carry the cylinder to ensure the connection stability of the cylinder. The telescopic movement of the cylinder's piston rod drives the movement of the push plate. The two push plates in the two flush components work together to push both ends of multiple photovoltaic brackets to align, avoiding the tedious manual adjustment, improving the neatness of packaging, making it more beautiful and easier to store. At the same time, the distance between the two push plates can also be suitable for the packaging of photovoltaic brackets of different lengths, with a wide range of applications.
[0011] In the above-mentioned photovoltaic bracket packaging device, the number of the slide grooves is two, and the two slide grooves are symmetrically arranged along the length direction of the base. The width of the slide groove matches the clamping plate, and the two clamping plates are slidably connected at the two slide grooves respectively.
[0012] The two slide grooves respectively limit the two clamps, limiting the inclination of the clamps and limiting the moving range of the clamps, so that the two clamps always remain in a vertical state and move at the slide grooves, and the moving range of the two clamps is consistent. The change in the spacing between the two clamps can be suitable for packaging different numbers of photovoltaic brackets.
[0013] In the above-mentioned photovoltaic bracket packaging device, the lower end side of the clamping plate has a penetrating threaded hole, and the threaded hole matches the bidirectional screw and the two are threadedly connected.
[0014] The setting of the threaded hole enables a threaded connection between the splint and the bidirectional screw, so that when the motor drives the bidirectional screw to rotate, under the limiting effect of the slide groove on the splint, the circumferential rotational force of the bidirectional screw is converted into the axial movement of the splint along the bidirectional screw. At the same time, since the threads at both ends of the bidirectional screw are opposite, the two splints are respectively threadedly connected to the two ends of the bidirectional screw, thereby realizing the toward or away movement of the two splints.
[0015] In the above-mentioned photovoltaic bracket packaging device, the portion of the clamp extending out of the upper part of the base is provided with a flexible buffer pad 1, the buffer pad 1 is fixedly connected to the side of the clamp and two buffer pads 1 in the same clamping assembly are arranged opposite to each other.
[0016] The setting of the buffer pad 1 avoids damage to the photovoltaic bracket and the clamping plate due to rigid contact between them, thereby ensuring the quality of the photovoltaic bracket and the service life of the clamping plate. In addition, the contact between the buffer pad 1 and the photovoltaic bracket does not affect the work of the flush component to align the two ends of the photovoltaic bracket.
[0017] In the above-mentioned photovoltaic support packaging device, a buffer pad 2 is fixedly connected to the upper surface of the base.
[0018] The setting of buffer pad 2 avoids damage to the photovoltaic bracket and the upper surface of the base due to rigid contact between the two, thereby ensuring the quality of the photovoltaic bracket and the service life of the base, and the contact between buffer pad 2 and the photovoltaic bracket does not affect the work of the flush component to align the two ends of the photovoltaic bracket.
[0019] In the above-mentioned photovoltaic support packaging device, the length of the buffer pad 2 is equal to the maximum distance between the two clamping plates.
[0020] Such a structure ensures that when the packaging device packages different numbers of photovoltaic brackets, the photovoltaic brackets at the bottom layer do not have rigid contact with the upper surface of the base, thereby preventing friction damage between the photovoltaic brackets and the base.
[0021] In the above-mentioned photovoltaic support packaging device, the upper part of the base has a recessed connecting groove, and the connecting groove matches the second buffer pad, and the second buffer pad is embedded in the connecting groove.
[0022] The setting of the connection groove provides installation space for the buffer pad 2, so that the connection between the buffer pad 2 and the base is more stable and the structure is more compact.
[0023] In the above-mentioned photovoltaic support packaging device, the motor is fixedly connected to the base via a mounting seat, and the mounting seat is fixedly connected to the base. There are two mounting seats, and the two mounting seats are respectively located at the bottom of the two motors.
[0024] The setting of the mounting base enables the motor to be stably connected to the base, thereby ensuring the running stability of the motor.
[0025] Compared with the existing technology, the photovoltaic bracket packaging device has high flexibility, and the clamping assembly and the flush assembly are both adjustable. It is suitable for packaging photovoltaic brackets of different numbers and lengths. The clamping plate spacing and the push plate spacing can be flexibly adjusted according to the different packaging sizes and quantity requirements of the photovoltaic brackets, so that the two ends and sides of the photovoltaic bracket are aligned flat, which is convenient for bundling and subsequent storage and transportation. At the same time, the clamping assembly and the flush assembly are driven by a motor and a cylinder respectively, which reduces the tediousness of manual adjustment and improves work efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the photovoltaic support packaging device;
[0027] Figure 2 This is a schematic diagram of the structure of the photovoltaic bracket packaging device for packaging photovoltaic brackets;
[0028] Figure 3 yes Figure 2 Schematic diagram of the main structure;
[0029] Figure 4 yes Figure 2 Left side cross-sectional view.
[0030] In the figure, 1. motor; 2. frame; 3. support plate; 4. slide groove; 5. buffer pad 2; 6. clamping plate; 7. buffer pad 1; 8. push plate; 9. cylinder; 10. base; 11. mounting seat; 12. photovoltaic bracket; 13. bidirectional screw; 14. threaded hole. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly mounted on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.
[0034] like Figure 1 As shown in FIG. 4 , the photovoltaic bracket packaging device includes a frame 2, and also includes two flush components, two bases 10 and two clamping components. The two flush components are symmetrically arranged on the upper parts of the two ends of the frame 2, and the two bases 10 are symmetrically arranged on the upper part of the frame 2 between the two flush components. The two clamping components are respectively arranged on the two bases 10, and the base 10 has a cavity inside and a slide groove 4 is opened on the upper part of the base 10. The clamping component includes a motor 1, a bidirectional screw 13 and two clamping plates 6. The motor 1 is fixedly connected at one end of the base 10, and the bidirectional screw 13 is rotatably connected in the base 10 through a bearing, and the motor 1 is transmission-connected to the bidirectional screw 13, and the threads at both ends of the bidirectional screw 13 are opposite. The two clamping plates 6 are symmetrically arranged on the base 10, and the lower ends of the two clamping plates 6 are connected to the bidirectional screw 13 through the slide groove 4.
[0035] The flush assembly includes a support plate 3, a cylinder 9 and a push plate 8. The support plate 3 is vertically fixed to the end of the frame 2, the cylinder 9 is vertically fixed to the inner side of the support plate 3, the push plate 8 is fixed to the end of the piston rod of the cylinder 9 and the push plate 8 is arranged parallel to the support plate 3.
[0036] There are two slide grooves 4 , which are symmetrically arranged along the length direction of the base 10 . The width of the slide groove 4 matches the clamping plate 6 , and the two clamping plates 6 are slidably connected to the two slide grooves 4 , respectively.
[0037] The lower end side of the clamping plate 6 has a threaded hole 14 that penetrates therethrough. The threaded hole 14 matches the bidirectional screw 13 and the two are threadedly connected.
[0038] The portion of the clamping plate 6 extending out of the upper portion of the base 10 is provided with a flexible buffer pad 7, the buffer pad 7 is fixedly connected to the side of the clamping plate 6, and two buffer pads 7 in the same clamping assembly are arranged opposite to each other.
[0039] A buffer pad 2 5 is fixedly connected to the upper surface of the base 10 .
[0040] The length of the second buffer pad 5 is equal to the maximum distance between the two clamping plates 6 .
[0041] The base 10 has a concave connecting groove on its upper portion, and the connecting groove matches the buffer pad 2 5 , and the buffer pad 2 5 is embedded in the connecting groove.
[0042] The motor 1 is fixedly connected to the base 10 via a mounting seat 11 . The mounting seat 11 is fixedly connected to the base 10 . There are two mounting seats 11 , which are respectively located at the bottom of the two motors 1 .
[0043] The photovoltaic bracket packaging device is used to assist in packaging the produced photovoltaic brackets, which is convenient for subsequent bundling, storage and transportation. The packaging device provides an installation platform for the clamping component through the setting of the base 10, and at the same time, a gap is provided between the lower surface of the photovoltaic bracket and the upper surface of the frame 2, which is convenient for the strapping belt to pass through, and provides sufficient operating space for bundling and packaging; the setting of the flush component allows the two ends of the photovoltaic bracket to be accurately aligned, which makes it more neat and beautiful after packaging, and is also convenient for subsequent storage; the setting of the clamping component limits the deviation and falling of the photovoltaic bracket, so that the side of the photovoltaic bracket is always kept neat, and the structure of the clamping component makes the device suitable for different packaging needs. The bidirectional screw 13 is driven to rotate by the motor 1. Since the slide groove 4 limits the clamping plate 6, the bidirectional screw 13 can drive the two clamping plates 6 to move toward or away from each other, so that the distance between the two clamping plates 6 changes, and the number of photovoltaic brackets that can be accommodated also changes accordingly, which is more flexible.
[0044] The support plate 3 is used to support the cylinder 9 to ensure the connection stability of the cylinder 9. The telescopic movement of the piston rod of the cylinder 9 drives the push plate 8 to move. The two push plates 8 in the two flush components work together to push the two ends of multiple photovoltaic brackets to align, avoiding the tedious manual adjustment, improving the neatness of packaging, making it more beautiful and easier to store. At the same time, the distance between the two push plates 8 can also be suitable for the packaging of photovoltaic brackets of different lengths, and has a wide range of applications.
[0045] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0046] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments are within the scope of protection required by the present invention.
Claims
1. A photovoltaic support packaging device, comprising a frame, characterized in that: It also includes two flush components, two bases and two clamping components, the two flush components are symmetrically arranged on the upper parts of the two ends of the frame, the two bases are symmetrically arranged on the upper part of the frame between the two flush components, the two clamping components are respectively arranged on the two bases, the base has a cavity inside and a slide groove is opened on the upper part of the base, the clamping assembly includes a motor, a bidirectional screw and two clamping plates, the motor is fixedly connected at one end of the base, the bidirectional screw is rotatably connected in the base through a bearing and the motor is transmission-connected to the bidirectional screw, the threads at both ends of the bidirectional screw are opposite, the two clamping plates are symmetrically arranged on the base and the lower ends of the two clamping plates are connected to the bidirectional screw through the slide groove.
2. The photovoltaic support packaging device according to claim 1, characterized in that: The flush assembly includes a support plate, a cylinder and a push plate. The support plate is vertically fixed to the end of the frame, the cylinder is vertically fixed to the inner side of the support plate, and the push plate is fixed to the end of the piston rod of the cylinder and is arranged parallel to the support plate.
3. The photovoltaic support packaging device according to claim 2, characterized in that: The number of the slide grooves is two, and the two slide grooves are symmetrically arranged along the length direction of the base. The width of the slide groove matches the clamping plate, and the two clamping plates are slidably connected to the two slide grooves respectively.
4. The photovoltaic support packaging device according to claim 3, characterized in that: The lower end side of the clamping plate is provided with a threaded hole which penetrates therethrough. The threaded hole matches the bidirectional screw and the two are threadedly connected.
5. The photovoltaic support packaging device according to claim 4, characterized in that: The portion of the clamp extending out of the upper portion of the base is provided with a flexible buffer pad 1, the buffer pad 1 is fixedly connected to the side of the clamp and two buffer pads 1 in the same clamping assembly are arranged opposite to each other.
6. The photovoltaic support packaging device according to claim 5, characterized in that: A second buffer pad is fixedly connected to the upper surface of the base.
7. The photovoltaic support packaging device according to claim 6, characterized in that: The length of the second buffer pad is equal to the maximum distance between the two clamping plates.
8. The photovoltaic support packaging device according to claim 7, characterized in that: The upper part of the base is provided with a concave connecting groove, the connecting groove matches with the second buffer pad, and the second buffer pad is embedded in the connecting groove.
9. The photovoltaic support packaging device according to claim 8, characterized in that: The motor is fixedly connected to the base via a mounting seat, and the mounting seat is fixedly connected to the base. There are two mounting seats, and the two mounting seats are respectively located at the bottom of the two motors.