Novel automatic fruit supporting box separator

Abstract

The utility model relates to the technical field of food packaging, in particular to a novel automatic fruit supporting box separating machine which comprises a supporting box conveyor, a separating machine rack is installed on one side of the supporting box conveyor, a control system is fixedly installed on the separating machine rack, a supporting box separating machine bin is installed at the top end of the separating machine rack, and the supporting box conveying machine is installed on the supporting box conveyor. A guiding mechanism is arranged on one side of the supporting box separator stock bin, and a supporting box separator box taking mechanism is arranged on the side, away from the supporting box separator stock bin, of the guiding mechanism. According to the device, the width of a material containing groove piece is adjusted by manually rotating a third handle so as to adapt to materials of different sizes, the materials are firmly adsorbed by a suction cup under the negative pressure effect of a vacuum generator, and the materials are taken out under the effect of a separator; wherein the width of the supporting box separator guide groove is adjusted under the action of the lead screw nut, the whole device reduces the working intensity of workers, the automation degree is high, and the practicability is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of food packaging, in particular to a new type of automatic fruit tray separator. Background Art

[0002] When packing fruits, boxes and trays are often used to protect the fruits and prevent them from being damaged. During the fruit packing process, in order to facilitate the packing of the fruits, the trays containing the items need to be separated.

[0003] Traditional tray separation is mostly done manually, with low separation efficiency. However, the existing installation gateway devices are fixed and not easy to adjust, so that the separation equipment can only separate trays of the same model and cannot meet the needs of trays of different models and sizes, which reduces the practicality of tray separation, wastes a lot of time, and affects the efficiency of tray separation.

[0004] In view of the above problems, the utility model proposes a novel automatic fruit tray separator to solve this problem. Utility Model Content

[0005] The purpose of the utility model is to provide a novel automatic fruit tray separator to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel automatic fruit tray and box separator comprises a tray and box conveyor, a separator frame is installed on one side of the tray and box conveyor, a control system is fixedly installed on the separator frame, a tray and box separator silo is installed on the top of the separator frame, a guide mechanism is provided on one side of the tray and box separator silo, and a tray and box separator box taking mechanism is provided on the side of the guide mechanism away from the tray and box separator silo.

[0008] Preferably, a third handle is installed on the hopper of the box separator, and the third handle is connected to a second positive and negative screw rod, and the symmetrical ends of the second positive and negative screw rods are threadedly connected to thread blocks, and placement grooves are fixedly installed on the thread blocks on both sides.

[0009] Preferably, the third handle passes through the second connecting plate, and sliding rods are fixedly installed on both side ends of the second connecting plate. A slider is slidably connected to the sliding rod, and the slider is located at the bottom end of a placement slot, and a separator is installed on the placement slot.

[0010] Preferably, a second handle is installed on the guiding mechanism, and the second handle is connected to a first forward and reverse screw rod, both side ends of the first forward and reverse screw rod are threadedly connected to a first connecting plate, one end of the first forward and reverse screw rod is installed on the middle end of the fixed block and is rotatably connected through a bearing, connecting rods are fixedly installed on the first connecting plates on both sides, and guard plates are fixedly installed on the connecting rods on both sides.

[0011] Preferably, a cylinder is installed on the box taking mechanism of the box tray separator, a fixed plate is installed on the cylinder, a vacuum generator is installed on the fixed plate, a suction cup is installed on the vacuum generator, a box taking cantilever is installed at the bottom of the suction cup, and a fixing rod is installed at the bottom of the box taking cantilever.

[0012] Preferably, a support leg is installed at the bottom end of the separator frame, a support rod is fixedly installed on the support leg, a conveying mechanism is installed on the support rod, a controller is installed at the bottom end of the conveying mechanism, and a speed regulator is installed on the controller.

[0013] Preferably, casters are installed at the bottom end of the control system, a tripod is installed on the casters, a column is fixedly installed on the tripod, a solenoid valve protective cover is installed on the column, a limit plate is installed on the top of the column, four shaft rods are installed on the limit plate, a first aluminum plate is fixedly installed on the shaft rod, a second aluminum plate and a third aluminum plate are respectively installed on the first aluminum plate, the second aluminum plate and the third aluminum plate are connected by a shaft rod, a lifting screw rod passes through the middle of the first aluminum plate, the second aluminum plate and the third aluminum plate, and a first handle is fixedly installed on the lifting screw rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the device, the width of the material placement trough is adjusted by manually rotating the third handle to adapt to materials of different sizes. The separator is arranged to facilitate taking out the material at the front end. By taking out the tray from the bottom of the silo, the tray separator box taking mechanism takes out the material through the cooperation of the suction cup and the cylinder. Under the action of the negative pressure of the vacuum generator, the material is firmly adsorbed by the suction cup and taken out by the separator. The guide groove of the tray separator is adjusted in width by the screw nut to achieve different sizes of materials. Finally, the tray is transported to the designated equipment or position required by the production line through the tray conveyor, which reduces the work intensity of workers, has a high degree of automation and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a structural schematic diagram of the conveyor of the tray separator of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the frame of the tray separator of the utility model;

[0019] Figure 4 This is a structural schematic diagram of the guide mechanism of the separator of the utility model;

[0020] Figure 5 This is a structural schematic diagram of a silo of a tray and box separator of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the automatic box taking mechanism of the box tray separator of the utility model.

[0022] In the figure: 1. Box conveyor; 2. Control system; 3. Separator frame; 4. Box separator silo; 5. Guide mechanism; 6. Box picking mechanism of box separator; 7. Legs; 8. Support rod; 9. Conveying mechanism; 10. Controller; 11. Speed ​​regulator; 12. Casters; 13. Tripod; 14. Column; 15. Solenoid valve protective cover; 16. Limit plate; 17. Shaft; 18. First aluminum plate; 19. Second aluminum plate; 20. Lifting screw; 21. Third aluminum plate ; 22. First handle; 23. Second handle; 24. First forward and reverse screw rod; 25. First connecting plate; 26. Fixed block; 27. Connecting rod; 28. Guard plate; 29. ​​Third handle; 30. Second connecting plate; 31. Second forward and reverse screw rod; 32. Slider; 33. Threaded block; 34. Sliding rod; 35. Placement groove; 36. Separator; 37. Cylinder; 38. Fixed plate; 39. Vacuum generator; 40. Fixed rod; 41. Box removal cantilever; 42. Suction cup. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0024] See also Figures 1 to 3Embodiment 1 is described, comprising a box conveyor 1, characterized in that: a separator frame 3 is installed on one side of the box conveyor 1, a control system 2 is fixedly installed on the separator frame 3, a box separator silo 4 is installed on the top of the separator frame 3, a guide mechanism 5 is provided on one side of the box separator silo 4, a box separator box taking mechanism 6 is provided on the side of the guide mechanism 5 away from the box separator silo 4, a support leg 7 is installed on the bottom end of the separator frame 3, a support rod 8 is fixedly installed on the support leg 7, a conveying mechanism 9 is installed on the support rod 8, a controller 10 is installed on the bottom end of the conveying mechanism 9, a speed regulator 11 is installed on the controller 10, and a control system 2 is provided on the bottom end of the control system 2. A caster 12 is installed, a tripod 13 is installed on the caster 12, a column 14 is fixedly installed on the tripod 13, a solenoid valve protective cover 15 is installed on the column 14, a limit plate 16 is installed on the top of the column 14, four shafts 17 are installed on the limit plate 16, a first aluminum plate 18 is fixedly installed on the shaft 17, a second aluminum plate 19 and a third aluminum plate 21 are respectively installed on the first aluminum plate 18, the second aluminum plate 19 and the third aluminum plate 21 are connected by the shaft 17, a lifting screw 20 passes through the middle of the first aluminum plate 18, the second aluminum plate 19 and the third aluminum plate 21, and a first handle 22 is fixedly installed on the lifting screw 20;

[0025] In this embodiment, the separator frame 3 and the casters 12 at the bottom of the control system 2 are arranged to facilitate the movement of the entire device, and the lifting screw rod 20 on the control system 2 can be adjusted in height by manually adjusting the first handle 22. Example

[0026] See also Figures 4 to 6 Embodiment 2 is described. This embodiment further describes Embodiment 1, including a third handle 29 installed on the hopper 4 of the box separator, the third handle 29 is connected to a second positive and negative screw rod 31, the symmetrical ends of the second positive and negative screw rod 31 are threadedly connected to a thread block 33, and a placement groove 35 is fixedly installed on the thread blocks 33 on both sides. The third handle 29 passes through the second connecting plate 30, and a sliding rod 34 is fixedly installed on both sides of the second connecting plate 30. A slider 32 is slidably connected to the sliding rod 34, and the slider 32 is at the bottom of the placement groove 35. A separator 36 is installed on the placement groove 35, and a second handle 23 is installed on the guide mechanism 5. A first forward and reverse screw rod 24 is connected to the handle 23, and both side ends of the first forward and reverse screw rod 24 are threadedly connected to a first connecting plate 25, one end of the first forward and reverse screw rod 24 is mounted on the middle end of the fixed block 26 and is rotatably connected through a bearing, connecting rods 27 are fixedly mounted on the first connecting plates 25 on both sides, and guard plates 28 are fixedly mounted on the connecting rods 27 on both sides, a cylinder 37 is mounted on the box-taking mechanism 6 of the box-supporting separator, a fixing plate 38 is mounted on the cylinder 37, a vacuum generator 39 is mounted on the fixing plate 38, a suction cup 42 is mounted on the vacuum generator 39, a box-taking cantilever 41 is mounted on the bottom end of the suction cup 42, and a fixing rod 40 is mounted on the bottom end of the box-taking cantilever 41;

[0027] In the present embodiment, the box tray separator silo 4 is provided to adjust the width of the material placement slot by manually rotating the third handle 29 to accommodate materials of different sizes, and the box tray separator box taking mechanism 6 is used to take out the box from the bottom of the silo. The box tray separator box taking mechanism 6 takes out the material in the silo through the cooperation of the suction cup 42 and the cylinder 37, so that the material is firmly adsorbed by the suction cup.

[0028] The working principle of the above embodiment is:

[0029] The device places the whole stack of trays in the tray separator silo 4. The tray separator silo 4 is composed of an adjustment mechanism and a material placement trough 35. The width of the material placement trough 35 is adjusted by manually rotating the third handle 29 to adapt to materials of different sizes. The separator 36 at the upper end of the placement trough 35 is processed into a multi-tooth shape with a spacing of 1mm and 2mm, and two sizes. When the whole stack of materials is stacked together, the first material at the bottom is sucked and moved outward. Under the obstruction of the separator 36, the force of multiple teeth blocks the material stroke to ensure that only the frontmost material is taken out at a time, and the tray is taken out from the lower end of the silo through the tray separator box removal mechanism 6. The tray separator box removal mechanism 6 is composed of a suction cup 42 and a cylinder 37. When the suction cup 42 sucks the tray, the cylinder 39 moves and retracts, and the tray in the silo is stuck by the tray separator box removal mechanism 6. The tray separator box removal mechanism 6 is a mechanism for removing materials from the silo through the suction cup 42 and the cylinder 37. The cylinder 37 cooperates to take out the material, and the control system sends a signal to control the solenoid valve 43 to be turned on. After the solenoid valve 43 is turned on, the compressed air flows to the vacuum generator 39. Through the negative pressure suction generated by the vacuum generator 39, when the suction cup 42 is close to the material, due to the action of the negative pressure of the vacuum generator 39, the material is firmly adsorbed by the suction cup. At this time, the cylinder 39 is actuated to take out the material through the separator 36, and the first tray is smoothly peeled off and taken out. After taking out the first tray, the suction cup 42 is in a vacuum state. Under the action of gravity, the tray will automatically fall downward into the guide groove, and the tray falls into the tray conveyor along the guide groove. The tray is conveyed to the designated equipment or position required by the production line through the tray conveyor 1, wherein the guide groove of the tray separator drives the first positive and negative screw rod 24 by manually rotating the second handle 23, and the screw nut is linked, so that the guide groove can be adjusted in width under the action of the screw nut to achieve different sizes of materials.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel automatic fruit tray separation machine, comprising a tray conveyor (1), Features: A separator frame (3) is installed on one side of the box conveyor (1), a control system (2) is fixedly installed on the separator frame (3), a box separator silo (4) is installed on the top of the separator frame (3), a guide mechanism (5) is provided on one side of the box separator silo (4), and a box separator retrieval mechanism (6) is provided on the side of the guide mechanism (5) away from the box separator silo (4).

2. A new type automatic fruit tray separator according to claim 1, Features: A third handle (29) is mounted on the box separator silo (4), and a second forward and reverse screw rod (31) is connected to the third handle (29). The symmetrical ends of the second forward and reverse screw rod (31) are both threadedly connected to thread blocks (33), and placement grooves (35) are fixedly mounted on the thread blocks (33) on both sides.

3. A new type automatic fruit tray separator according to claim 2, Features: The third handle (29) passes through the second connecting plate (30). Sliding rods (34) are fixedly mounted on both side ends of the second connecting plate (30). A sliding block (32) is slidably connected to the sliding rod (34). The sliding block (32) is located at the bottom end of a placement groove (35). A separator (36) is mounted on the placement groove (35).

4. A new type automatic fruit tray separator according to claim 1, Features: A second handle (23) is mounted on the guide mechanism (5), the second handle (23) is connected to a first forward and reverse screw rod (24), both side ends of the first forward and reverse screw rod (24) are threadedly connected to first connecting plates (25), one end of the first forward and reverse screw rod (24) is mounted on the middle end of a fixing block (26) and is rotatably connected via a bearing, connecting rods (27) are fixedly mounted on both sides of the first connecting plates (25), and guard plates (28) are fixedly mounted on both sides of the connecting rods (27).

5. A new type automatic fruit tray separator according to claim 1, Features: The box-removing mechanism (6) of the box-holder separator is provided with a cylinder (37), a fixing plate (38) is provided on the cylinder (37), a vacuum generator (39) is provided on the fixing plate (38), a suction cup (42) is provided on the vacuum generator (39), a box-removing cantilever (41) is provided at the bottom end of the suction cup (42), and a fixing rod (40) is provided at the bottom end of the box-removing cantilever (41).

6. A new type automatic fruit tray separator according to claim 1, Features: A support leg (7) is installed at the bottom end of the separator frame (3), a support rod (8) is fixedly installed on the support leg (7), a conveying mechanism (9) is installed on the support rod (8), a controller (10) is installed at the bottom end of the conveying mechanism (9), and a speed regulator (11) is installed on the controller (10).

7. A new type automatic fruit tray separator according to claim 1, Features: The control system (2) is provided with a caster (12) at the bottom end, a tripod (13) is provided on the caster (12), a column (14) is fixedly provided on the tripod (13), a solenoid valve protective cover (15) is provided on the column (14), a limit plate (16) is provided on the top end of the column (14), four shafts (17) are provided on the limit plates (16), a first aluminum plate (18) is fixedly provided on the shaft (17), a second aluminum plate (19) and a third aluminum plate (21) are respectively provided on the first aluminum plate (18), the second aluminum plate (19) and the third aluminum plate (21) are connected via the shaft (17), a lifting screw (20) passes through the middle of the first aluminum plate (18), the second aluminum plate (19) and the third aluminum plate (21), and a first handle (22) is fixedly provided on the lifting screw (20).

Images