Flange turnover device suitable for flange production line

Abstract

The utility model discloses a flange turnover device suitable for a flange production line, and relates to the technical field of flange production, the flange turnover device suitable for the flange production line comprises a workbench, a turnover mechanism is arranged on the upper surface of the workbench, and conveying assemblies are arranged on the two sides of the workbench respectively. Reset assemblies are arranged on the two sides of the turn-over mechanism, the turn-over mechanism comprises a turn-over base, a liftable landslide is arranged on the upper surface of the turn-over base, a plurality of buffer springs are arranged on the bottom face of the landslide, side baffles are fixedly installed on the two sides of the upper surface of the landslide and the two sides of the upper surface of the deceleration strip, and the turn-over mechanism further comprises two connecting plates. The two connecting plates are fixedly installed on the surfaces of the two sides of the workbench, the sides, close to each other, of the two connecting plates are each provided with a rotatable rotating disc, in the scheme, by arranging the turnover mechanism and the conveying assembly, the automation degree of the production line is improved, and the problems of errors and low efficiency caused by manual operation are greatly reduced.

Description

Technical Field

[0001] The utility model relates to the field of flange production, in particular to a flange turning device suitable for a flange production line. Background Art

[0002] As an important connection device, flange has a long history of background technology. Since the 15th century, with the advent of the Industrial Revolution, flanges have been widely used in machine manufacturing, especially in pipeline connection. With the continuous development of technology, the types and uses of flanges are increasing, including flat welding flanges, butt welding flanges, nut flanges and reducing flanges, etc. They have their own characteristics, but all provide reliable guarantees for the connection between pipelines and equipment. In modern industry, flanges are not only used for pipeline connection, but also widely used in many fields such as shipping, petrochemicals, food, and medicine. Its importance is self-evident;

[0003] In the flange production process, the traditional flange flipping method often relies on manual operation, which is inefficient and poses safety hazards. With the continuous improvement of the automation level of flange production lines, the traditional flange flipping method can no longer meet the needs of modern production. Utility Model Content

[0004] The purpose of the utility model is to provide a flange turning device suitable for a flange production line to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A flange turning device suitable for a flange production line comprises a workbench, a turning mechanism is arranged on the upper surface of the workbench, conveying components are arranged on both sides of the workbench, and reset components are arranged on both sides of the turning mechanism.

[0007] Furthermore, the flipping mechanism includes: a flip base, the upper surface of the flip base is provided with a liftable slide, the bottom surface of the slide is provided with a plurality of buffer springs, and side baffles are fixedly installed on both sides of the upper surface of the slide and the speed bump.

[0008] Furthermore, the flipping mechanism also includes two connecting plates, which are fixedly mounted on both side surfaces of the workbench. A rotatable rotating disk is provided on one side of the two connecting plates that are close to each other, and two pressure rods are provided between the two rotating disks. Two limiting blocks and a top column are also fixedly mounted on the upper surface of the flipping base.

[0009] Furthermore, the reset assembly includes: a support rod turntable, the support rod turntable is located inside a connecting plate, and one side surface of the support rod turntable is connected to the center of one side surface of a rotating disk.

[0010] Furthermore, two opposite connecting rings are arranged inside the connecting plate, and the support rod rotating disk is connected to the two connecting rings via an elastic band.

[0011] Furthermore, the conveying assembly includes: an input conveyor belt and an output conveyor belt for conveying the flange, two entrance baffles are fixedly installed on the side of the upper surface of the input conveyor belt close to the workbench, and the upper surface of the workbench is also provided with a protective plate to prevent the flange from deviating from the track during transportation.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In this scheme, an efficient and accurate flipping operation is achieved by providing a flipping mechanism and a reset assembly. The flipping mechanism utilizes a combination of a limiting block and a top column, cooperates with the driving motor and the pressure rod to ensure the stability and accuracy of the flange during the flipping process. The reset assembly realizes the smooth reset of the rotating disk through the connection of the support rod turntable, the connecting ring and the elastic belt, avoids equipment impact, and improves the efficiency of the entire flipping process. This design not only improves the automation level of the production line, but also greatly reduces the errors and inefficiencies caused by manual operation.

[0014] 2. In this scheme, the smooth transportation of the flange is achieved by setting up a conveying component and designing the feeding conveyor belt and the sending conveyor belt. The high-position design of the feeding conveyor belt ensures that the flange can be smoothly transported to the top of the flipping mechanism, and the setting of the entrance baffle and the protective plate effectively prevents the flange from deviating from the track during the transportation process, ensuring the smooth progress of the flipping process. At the same time, during the flipping process, the design of the speed reduction belt reduces the speed of the flange sliding, avoiding damage to the flange caused by excessive speed, and providing additional protection for the flange. This design not only improves the quality and pass rate of the product, but also reduces the production cost and maintenance cost, providing strong support for the sustainable development of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the turning mechanism of the utility model;

[0017] Figure 3 This is a rear view structural diagram of the turning mechanism of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the reset component of the utility model.

[0019] In the figure: 1. workbench; 2. infeed conveyor belt; 3. outfeed conveyor belt; 4. support leg; 5. protective plate; 6. landslide; 7. speed bump; 8. entrance baffle; 9. rotating disk; 10. pressure rod; 11. connecting plate; 12. side baffle; 13. hidden groove; 14. driving motor; 15. limiting block; 16. support rod turntable; 17. connecting ring; 18. elastic belt; 19. top column; 20. buffer spring; 21. flip base. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figures 1 to 4 A flange turning device suitable for a flange production line comprises a workbench 1, a turning mechanism is arranged on the upper surface of the workbench 1, conveying components are arranged on both sides of the workbench 1, and reset components are arranged on both sides of the turning mechanism;

[0022] The flipping mechanism includes: a flipping base 21, a liftable slide 6 is provided on the upper surface of the flipping base 21, a plurality of buffer springs 20 are provided on the bottom surface of the slide 6, a speed bump 7 is also provided on the upper surface of the flipping base 21, and side baffles 12 are fixedly installed on both sides of the upper surfaces of the slide 6 and the speed bump 7. The flipping mechanism also includes two connecting plates 11, which are fixedly installed on the two side surfaces of the workbench 1, and a rotatable rotating disk 9 is provided on the side close to the two connecting plates 11, and a driving motor 14 is provided on one side surface of one connecting plate 11, and the output shaft of the driving motor 14 is connected to the one side surface of the rotating disk 9, and two pressure rods 10 are provided between the two rotating disks 9. The upper surface of the flipping base 21 is provided with two hidden grooves 13 that match the pressure rods 10, and the upper surface of the flipping base 21 is also fixedly installed with two limiting blocks 15 and a top column 19, and the top column 19 can be lifted and lowered and is connected to the driving motor 14 through a cable;

[0023] The reset assembly includes: a support rod rotating disk 16, the support rod rotating disk 16 is located inside a connecting plate 11, one side surface of the support rod rotating disk 16 is connected to the center of one side surface of a rotating disk 9, two opposite connecting rings 17 are arranged inside the connecting plate 11, two connecting branches are fixedly installed on both sides of the support rod rotating disk 16, both sides of the support rod rotating disk 16 and one side surface of the two connecting rings 17 are fixedly installed with connecting ports, and the support rod rotating disk 16 and the two connecting rings 17 are connected by an elastic band 18;

[0024] The conveying assembly includes: an input conveyor belt 2 and an output conveyor belt 3 for conveying the flange, a plurality of supporting legs 4 are fixedly installed on the bottom surfaces of the input conveyor belt 2 and the output conveyor belt 3, the input conveyor belt 2 is at a higher position than the output conveyor belt 3, two entrance baffles 8 are fixedly installed on the upper surface of the input conveyor belt 2 close to the workbench 1, and a protective plate 5 is also provided on the upper surface of the workbench 1 to prevent the flange from deviating from the track during the conveying process.

[0025] In this embodiment, the flange is placed on the feeding conveyor belt 2. Since the feeding conveyor belt 2 is located higher than the feeding conveyor belt 3, the flange can be smoothly transported to the top of the workbench 1. Two entrance baffles 8 are fixedly installed on the upper surface of the feeding conveyor belt 2 to prevent the flange from deviating from the predetermined track during the transportation process, ensuring that the flange can accurately enter the turning mechanism. When the flange is transported to the top of the workbench 1, the protective plate 5 further ensures that the flange will not deviate from the predetermined track during the turning process.

[0026] When the flange is conveyed to the top of the turning mechanism, the flange is restricted by the limiting block 15. At this time, due to the action of the top column 19, one end of the flange is in a tilted state. When the flange slides to the top of the top column 19, the top column 19 is pressed to descend. The top column 19 is connected to the driving motor 14 by a cable. When the top column 19 is pressed, the driving motor 14 drives the rotating disk 9 to rotate and lifts the pressure rod 10 located below upward. At the same time, the pressure rod 10 above descends to push the upper and lower sides of the flange, so that the flange is turned over, and the flange is turned over and slides to the top of the slide 6 through the pressure rod 10 on one side. When the flange falls on the top of the slide 6, the slide 6 is buffered and unloaded by the buffer spring 20 and continues to slide down along the slide 6 to the top of the delivery conveyor belt 3. When passing through the speed reduction belt 7, it can be decelerated to prevent the flange from being damaged due to excessive sliding speed. The turning mechanism also includes a limiting block 15 and a top column 19, which are used to provide additional support and positioning during the turning process to ensure the accuracy and stability of the turning.

[0027] The reset assembly is mainly composed of a support rod turntable 16, a connecting ring 17 and an elastic belt 18. When the turning mechanism completes the turning action, the support rod turntable 16 rotates under the drive of the rotating disk 9. Through the connection of the connecting branch, the connecting port and the elastic belt 18 with the connecting ring 17, the rotating disk 9 can be smoothly reset to the initial position. The elastic effect of the elastic belt 18 ensures the smoothness and stability of the reset action, avoiding the impact on the equipment and other components. After the turning is completed, the flange is sent out of the conveyor belt 3 and transported away from the other side of the workbench 1, completing the entire turning process.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A flange turning device suitable for a flange production line, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a turning mechanism, the two sides of the workbench (1) are respectively provided with conveying components, and the two sides of the turning mechanism are provided with resetting components; The flipping mechanism comprises: a flipping base (21), the upper surface of the flipping base (21) is provided with a liftable slide (6), the bottom surface of the slide (6) is provided with a plurality of buffer springs (20), and side baffles (12) are fixedly mounted on both sides of the upper surface of the slide (6) and the speed bump (7); The flipping mechanism also includes two connecting plates (11), the two connecting plates (11) are fixedly mounted on the two side surfaces of the workbench (1), a rotatable rotating disk (9) is arranged on the adjacent side of the two connecting plates (11), two pressing rods (10) are arranged between the two rotating disks (9), and two limiting blocks (15) and a top column (19) are also fixedly mounted on the upper surface of the flipping base (21).

2. A flange turning device suitable for a flange production line according to claim 1, characterized in that: The reset assembly comprises a support rod rotating disk (16), the support rod rotating disk (16) is located inside a connecting plate (11), and one side surface of the support rod rotating disk (16) is connected to the center of one side surface of a rotating disk (9).

3. The flange turning device suitable for a flange production line according to claim 2, characterized in that: Two opposite connecting rings (17) are arranged inside the connecting plate (11), and the support rod rotating disk (16) and the two connecting rings (17) are connected via an elastic band (18).

4. The flange turning device suitable for a flange production line according to claim 3, characterized in that: The conveying assembly comprises: an inlet conveyor belt (2) and an outlet conveyor belt (3) for conveying the flange, two inlet baffles (8) being fixedly mounted on the upper surface of the inlet conveyor belt (2) on a side close to the workbench (1), and a protective plate (5) is also provided on the upper surface of the workbench (1) to prevent the flange from deviating from the track during the conveying process.

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