Automatic stacker

By designing an automatic stacker, the conveyor belt and clamping mechanism are used to automatically convey and collect brake pad powder, the problems of cumbersome operation and inconvenient collection in the prior art are solved, and the production efficiency and operation convenience are improved.

CN222180995UActive Publication Date: 2024-12-17HAIYAN OU YATE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421109040.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-17
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing hot pressing machine lacks conveying and stacking structures in brake pad production, which leads to cumbersome operation and long-term time-consuming, and the inability to collect the brake pad powder to be processed in a unified manner, affecting the subsequent processing efficiency.

Method used

An automatic stacker is designed, including a transmission wheel, a conveyor belt, a rotating motor, a pushing mechanism, a material collection box, a clamping mechanism and a material stacking mechanism. The brake pad powder is automatically conveyed through the conveyor belt, and the clamping and stacking mechanism are used to transfer the brake pad powder to the The material collection box is clamped and transferred to the material pushing mechanism to achieve automated collection.

Benefits of technology

It realizes the automatic conveying and unified collection of brake pad powder, simplifies the operation process, improves work efficiency, reduces the manual operation time of staff, and meets the needs of quick removal and convenient processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222180995U_ABST
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Abstract

The utility model discloses an automatic stocker which comprises frames, transmission wheels, a conveying belt, a rotating motor, a pushing mechanism, a base, a material receiving box, a clamping mechanism, a stockpiling mechanism and a controller, the transmission wheels are arranged at the front end and the rear end of the frame respectively, the conveying belt is arranged outside the transmission wheels in a sleeved mode, the rotating motor is arranged on the outer side wall of the frame, and the pushing mechanism is arranged on the base. The output end of the rotating motor penetrates through the frame to be connected with one of the transmission wheels, a pushing mechanism is arranged on one side of the upper portion of the frame, the base is located on one side of the frame, a material collecting box is arranged above the base, a feeding port of the material collecting box corresponds to the pushing mechanism, a clamping mechanism is arranged on the front side wall of the frame, and the clamping mechanism is arranged on the upper portion of the base. According to the brake pad powder conveying device, bagged brake pad powder can be automatically conveyed into the material collecting box through the conveying structure, the material collecting box is clamped and transferred into the material pushing mechanism through the clamping mechanism, and subsequent machining and using are facilitated.
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Description

[Technical field]

[0001] The utility model relates to the technical field of stacking machines, in particular to the technical field of automatic stacking machines. [Background technology]

[0002] Automobile brake pads, also known as automobile brake pads, refer to the friction materials fixed on the brake drum or brake disc that rotates with the wheel. The friction lining and friction plate are subjected to external pressure to generate friction to achieve the purpose of vehicle deceleration. Automobile brake pads are generally composed of steel plates, adhesive insulating layers and friction blocks.

[0003] At present, brake pads are mostly produced by hot pressing machines. Plastic powder is poured into the hot pressing machine mold for pressing and molding. However, after the existing hot pressing machine stamps and molds the material, the molded workpiece is in the molding groove, and the operator cannot easily take out the workpiece. It takes a long time for the operator to take out the workpiece, which cannot meet people's needs.

[0004] In order to solve the problems raised in the background technology, for example, publication number CN220741898U discloses a brake pad production molding machine, which drives the screw to rotate by starting the reduction motor, thereby moving the moving block, and the moving block drives the support rod to move, so that the ejection plate moves to eject the formed workpiece, which is convenient for operators to take the workpiece away, is simple and fast, and takes less time to take the workpiece, which meets people's needs. However, the structure still has the following shortcomings:

[0005] 1. Since the structure lacks a conveying structure, workers need to manually transfer the bagged brake pad powder to the side of the hot pressing machine before processing, and then perform the pressing process. This operation is cumbersome and time-consuming.

[0006] 2. Since the structure lacks a stacking structure, it is impossible to collect the brake pad powder packages to be processed in a unified manner, which results in the need for workers to pick them up one by one during the subsequent processing, which is inconvenient. [Contents of the utility model]

[0007] The purpose of the utility model is to solve the problems in the prior art and to propose an automatic stacking machine that can utilize a conveying structure to automatically convey bagged brake pad powder into a receiving box, and clamp the receiving box through a clamping mechanism and transfer it to a pushing mechanism for subsequent processing and use.

[0008] To achieve the above-mentioned purpose, the utility model proposes an automatic stacking machine, including a frame, a transmission wheel, a conveyor belt, a rotating motor, a pushing mechanism, a base, a material receiving box, a clamping mechanism, a stacking mechanism, and a controller. Transmission wheels are respectively provided at the front and rear ends of the frame, a conveyor belt is provided on the outer sleeve of the transmission wheel, a rotating motor is provided on the outer wall of the frame, an output end of the rotating motor passes through the frame and is connected to one of the transmission wheels, a pushing mechanism is provided on the upper side of the frame, the base is located on one side of the frame, a material receiving box is provided above the base, a feeding port of the material receiving box corresponds to the pushing mechanism, a clamping mechanism is provided on the front side wall of the frame, the clamping mechanism is used to clamp the material receiving box, the stacking mechanism is provided on one side of the base, the stacking mechanism is used to place the material receiving box, and a controller is provided on the outer wall of the frame, and the controller is electrically connected to the rotating motor.

[0009] Preferably, a baffle is provided on one side of the upper end of the frame, and the baffle is parallel to the frame.

[0010] Preferably, the pushing mechanism includes a cylinder, a push rod, and a push plate, the cylinder is arranged on the upper end surface of the frame, the output end of the cylinder is connected to the push rod, the end of the push rod is connected to the push plate, and the input end of the cylinder is electrically connected to the controller.

[0011] Preferably, the clamping mechanism includes a cross bar, a bracket, and an electric robotic arm. The cross bar is arranged on the front side wall of the frame. A bracket with a concave structure is arranged on the upper end of the cross bar. An electric robotic arm is rotatably arranged above the bracket. The electric robotic arm is used to clamp the material receiving box, and the electric robotic arm is electrically connected to the controller.

[0012] Preferably, the stacking mechanism comprises a bottom plate and columns, and the columns are arranged at the four corners above the bottom plate.

[0013] Preferably, a plurality of supporting feet are provided below the frame and the bottom plate.

[0014] Beneficial effects of the utility model:

[0015] 1. The utility model can automatically convey the brake pad powder package to the receiving box through the coordinated use of a transmission wheel, a conveyor belt, a rotating motor, a pushing mechanism, and a receiving box. After the staff places the brake pad powder package on the conveyor belt, the rotating motor is started, and the rotating motor drives the transmission wheel to rotate, thereby driving the conveyor belt to rotate, thereby conveying the brake pad powder package to the front of the pushing mechanism. Since the baffle can block the brake pad powder package to prevent the brake pad powder package from flying out, the cylinder starts to work at this time, and the cylinder pushes the push rod, and the push rod drives the push plate to move forward, so that the brake pad powder package is pushed into the receiving box, thereby completing the conveying process. The degree of automation is high, and there is no need for staff to transfer. The operation is relatively simple and convenient, which solves the problem that the staff needs to transfer manually, which is cumbersome and time-consuming.

[0016] 2. The utility model can clamp the material receiving box and transfer it to the pushing mechanism through the coordinated use of the clamping mechanism and the stacking mechanism. When the material receiving box is full of brake pad powder packages, the electric mechanical arm is started, and the electric mechanical arm is used to clamp the material receiving box and transfer it to the bottom plate, so as to uniformly collect the brake pad powder packages for easy subsequent processing and retrieval, thereby improving work efficiency and solving the problem that the brake pad powder packages to be processed cannot be uniformly collected, resulting in inconvenience in subsequent retrieval.

Brief Description of the Drawings

[0017] Figure 1 This is a front view of an automatic stacker of the utility model;

[0018] Figure 2 This is a schematic diagram of a driving mechanism of an automatic stacker of the utility model;

[0019] Figure 3 This is a schematic diagram of a clamping mechanism of an automatic stacker of the utility model;

[0020] Figure 4 This is a schematic diagram of a stacking mechanism of an automatic stacking machine of the utility model;

[0021] In the figure: 1-frame, 2-drive wheel, 3-conveyor belt, 4-rotating motor, 5-pushing mechanism, 51-cylinder, 52-push rod, 53-push plate, 6-base, 7-receiving box, 8-clamping mechanism, 81-cross bar, 82-bracket, 83-electric mechanical arm, 9-stacking mechanism, 91-bottom plate, 92-column, 10-controller, 11-baffle, 12-support foot. [Specific implementation method]

[0022] See also Figures 1 to 4The utility model is an automatic stacking machine, comprising a frame 1, a transmission wheel 2, a conveyor belt 3, a rotating motor 4, a pushing mechanism 5, a base 6, a receiving box 7, a clamping mechanism 8, a stacking mechanism 9, and a controller 10. The front and rear ends of the frame 1 are respectively provided with transmission wheels 2, the outer sleeve of the transmission wheel 2 is provided with a conveyor belt 3, the outer side wall of the frame 1 is provided with a rotating motor 4, the output end of the rotating motor 4 passes through the frame 1 and is connected to one of the transmission wheels 2, a pushing mechanism 5 is provided on one side of the upper side of the frame 1, the base 6 is located on one side of the frame 1, and the upper side of the base 6 A material receiving box 7 is provided, and the feed port of the material receiving box 7 corresponds to the pushing mechanism 5. A clamping mechanism 8 is provided on the front side wall of the frame 1, and the clamping mechanism 8 is used to clamp the material receiving box 7. The stacking mechanism 9 is provided on one side of the base 6, and the stacking mechanism 9 is used to place the material receiving box 7. A controller 10 is provided on the outer side wall of the frame 1, and the controller 10 is electrically connected to the rotating motor 4. A baffle 11 is provided on one side of the upper end of the frame 1, and the baffle 11 is parallel to the frame 1. By providing the baffle 11, the brake pad powder package can be blocked to prevent the brake pad powder package from flying out.

[0023] See also Figure 2 The utility model is an automatic stacking machine, the pushing mechanism 5 includes a cylinder 51, a push rod 52, and a push plate 53. The cylinder 51 is arranged on the upper end surface of the frame 1, the output end of the cylinder 51 is connected to the push rod 52, the end of the push rod 52 is connected to the push plate 53, and the input end of the cylinder 51 is electrically connected to the controller 10. When the cylinder 51 starts to work, the cylinder 51 pushes the push rod 52, and the push rod 52 drives the push plate 53 to move forward, so that the brake pad powder package is pushed into the inside of the receiving box 7.

[0024] See also Figure 3 The utility model is an automatic stacking machine, the clamping mechanism 8 includes a cross bar 81, a bracket 82, and an electric mechanical arm 83. The cross bar 81 is arranged on the front side wall of the frame 1, and the upper end of the cross bar 81 is provided with a bracket 82 with a concave structure. The upper part of the bracket 82 is rotatably provided with an electric mechanical arm 83, and the electric mechanical arm 83 is used to clamp the material receiving box 7. The electric mechanical arm 83 is electrically connected to the controller 10. When the material receiving box 7 is full of brake pad powder packages, the electric mechanical arm 83 is started, and the electric mechanical arm 83 is used to clamp the material receiving box 7 and transfer it to the bottom plate 91, so as to collect the brake pad powder packages in a unified manner, which is convenient for subsequent processing and taking, thereby improving work efficiency.

[0025] See also Figure 4The utility model is an automatic stacking machine, the stacking mechanism 9 includes a bottom plate 91 and a column 92, the four corners above the bottom plate 91 are provided with columns 92, and the frame 1 and the bottom of the bottom plate 91 are provided with a plurality of legs 12. By setting the stacking mechanism 9, the brake pad powder packages can be collected, which is convenient for the staff to take and process later and improve the work efficiency.

[0026] Working process of this utility model:

[0027] During the working process of the automatic stacking machine of the utility model, the staff first places the brake pad powder package on the conveyor belt 3, and then starts the rotating motor 4, which drives the transmission wheel 2 to rotate, thereby driving the conveyor belt 3 to rotate, and then transports the brake pad powder package to the front of the pushing mechanism 5. Since the baffle 11 can block the brake pad powder package to prevent the brake pad powder package from flying out, the cylinder 51 starts to work at this time, and the cylinder 51 pushes the push rod 52, and the push rod 52 drives the push plate 53 to move forward, so that the brake pad powder package is pushed into the inside of the receiving box 7. When the receiving box 7 is full of brake pad powder packages, the electric mechanical arm 83 is started, and the electric mechanical arm 83 is used to clamp the receiving box 7 and transfer it to the bottom plate 91, so as to uniformly collect the brake pad powder packages, which is convenient for subsequent processing and taking, thereby improving work efficiency.

[0028] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. An automatic stacker, characterized in that: The invention comprises a frame (1), a transmission wheel (2), a conveyor belt (3), a rotating motor (4), a pushing mechanism (5), a base (6), a material receiving box (7), a clamping mechanism (8), a material stacking mechanism (9), and a controller (10). The front and rear ends of the frame (1) are respectively provided with transmission wheels (2), the outer surface of the transmission wheel (2) is provided with a conveyor belt (3), the outer side wall of the frame (1) is provided with a rotating motor (4), the output end of the rotating motor (4) passes through the frame (1) and is connected to one of the transmission wheels (2), and a pushing mechanism (5) is provided on the upper side of the frame (1). The driving mechanism (5) is provided with a base (6) located on one side of the frame (1); a material receiving box (7) is arranged above the base (6); a material inlet of the material receiving box (7) corresponds to the pushing mechanism (5); a clamping mechanism (8) is arranged on the front side wall of the frame (1); the clamping mechanism (8) is used to clamp the material receiving box (7); the stacking mechanism (9) is arranged on one side of the base (6); the stacking mechanism (9) is used to place the material receiving box (7); a controller (10) is arranged on the outer side wall of the frame (1); the controller (10) is electrically connected to the rotating motor (4).

2. An automatic stacking machine as claimed in claim 1, characterized in that: A baffle (11) is provided on one side of the upper end of the frame (1), and the baffle (11) is parallel to the frame (1).

3. An automatic stacking machine as claimed in claim 1, characterized in that: The pushing mechanism (5) comprises a cylinder (51), a push rod (52), and a push plate (53); the cylinder (51) is arranged on the upper end surface of the frame (1); the output end of the cylinder (51) is connected to the push rod (52); the end of the push rod (52) is connected to the push plate (53); and the input end of the cylinder (51) is electrically connected to the controller (10).

4. An automatic stacking machine as claimed in claim 1, characterized in that: The clamping mechanism (8) comprises a cross bar (81), a bracket (82), and an electric mechanical arm (83); the cross bar (81) is arranged on the front side wall of the frame (1); a bracket (82) in a concave shape is arranged at the upper end of the cross bar (81); an electric mechanical arm (83) is rotatably arranged above the bracket (82); the electric mechanical arm (83) is used to clamp the material receiving box (7); and the electric mechanical arm (83) is electrically connected to the controller (10).

5. The automatic stacking machine according to claim 1, characterized in that: The stacking mechanism (9) comprises a bottom plate (91) and columns (92), and the columns (92) are arranged at the four corners above the bottom plate (91).

6. An automatic stacking machine according to any one of claims 1 to 5, characterized in that: A plurality of supporting legs (12) are provided below the frame (1) and the bottom plate (91).