High-precision thread breakage warning device for textile machinery
By designing a disconnection detection system for combining sensors and extrusion blocks on textile machinery, combined with the clamping mechanism of the limiting plate, the problem of difficult to detect the breaking of the middle line of textile machinery is solved, and high-precision disconnection warning and safety improvement is achieved .
Patent Information
- Application Number
- CN202420724521.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-10
AI Technical Summary
Due to the lack of line break warning devices in textile operations, existing textile machinery is difficult to detect lines breakage, resulting in product damage and mechanical equipment losses, and may even cause major accidents.
A high-precision textile machinery wire break warning device is designed, and a combination of sensor and extrusion block is used to detect the signal when the yarn is broken through the coordination of the extrusion block and the spring. head, ensure that the disconnection is easy to detect.
Accurate detection and warning of yarn breaks is achieved, which reduces the burden on staff, avoids the inaccuracy of a single detection method, and improves production safety and equipment service life.
Smart Images

Figure CN222181426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thread break warning for textile machinery, in particular to a high-precision thread break warning device for textile machinery. Background Art
[0002] Textile machinery refers to the various mechanical equipment required to process natural or chemical fibers into textiles. Although the machinery for producing chemical fibers includes a variety of chemical machinery, it is now considered an extension of textile machinery and belongs to the broad category of textile machinery. The processes required to process different fibers such as cotton, linen, silk, and wool into textiles are not the same, and some are completely different, so the machines required are also of various types. Textile machinery is usually classified according to the production process, including: spinning equipment, weaving equipment, printing and dyeing equipment, finishing equipment, chemical fiber spinning equipment, reeling equipment, and non-woven fabric equipment.
[0003] When existing textile machinery is performing textile operations, if the thread is broken when the thread reel is being pulled, due to the large number of thread reels, when the thread of some reels is broken, due to the lack of warning devices, it is not easy for operators to find it, resulting in the collapse of the produced products, and even damage to the machinery and equipment, causing great losses, and even causing major accidents. Utility Model Content
[0004] Based on this, it is necessary to provide a high-precision textile machinery breakage warning device to address the above technical problems.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a high-precision textile machinery broken wire warning device, including a frame and yarn, a front guide wheel and a rear guide wheel are installed on the frame, a through groove is provided on the frame, an extrusion block is slidably connected in the through groove, a lower extrusion wheel is rotatably connected to the extrusion block, a spring 1 is installed in the through groove, one end of the spring 1 is connected to the extrusion block, a slide groove is provided on the frame, a slider is slidably connected in the slide groove, an upper extrusion wheel is rotatably connected to the slider, a sensor 1 is installed in the slide groove, a sensor 2 is installed on the extrusion block, and the sensor 2 is connected to the lower extrusion wheel, brake plates are installed on both sides of the frame, and the brake plates are arranged in cooperation with the lower extrusion wheel; when working, the yarn is located between the lower extrusion wheel and the upper extrusion wheel and abuts against both.
[0006] Preferably, two limit plates are slidably connected in the through groove, both limit plates are connected to the extrusion block, and the two limit plates are respectively arranged in cooperation with the front guide wheel and the rear guide wheel.
[0007] Preferably, both the brake plate and the lower extrusion wheel are provided with chamfers.
[0008] Preferably, a rough wear-resistant layer is provided on the brake plate.
[0009] Preferably, a warning light is installed on the frame.
[0010] Preferably, a second spring is installed in the through slot, the second spring corresponds to the limiting plate one-to-one, and one end of the second spring is connected to the limiting plate.
[0011] Compared with the prior art, this technical solution has at least one of the following beneficial effects:
[0012] Through the coordinated setting of sensor 1 and sensor 2, when the yarn breaks, the extrusion block squeezes the slider to cause pressure on sensor 1, thereby giving a prompt, and when the extrusion block moves upward, the lower extrusion wheel and the brake plate rub against each other to brake, thereby sending a signal from sensor 2. The two detection methods are carried out simultaneously, avoiding inaccurate detection by a single detection method;
[0013] Through the setting of the limit plate, when the extrusion block moves up, the limit plate is also driven to move up, so that the limit plate cooperates with the upper extrusion wheel or the lower extrusion wheel to clamp the yarn inlet end, so that the broken end of the yarn can be easily found, thereby reducing the burden on the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front cross-sectional view of an embodiment of the utility model;
[0015] Figure 2 A three-dimensional diagram of an embodiment of the utility model;
[0016] Figure 3 A side view of an embodiment of the utility model;
[0017] In the figure, 1, frame; 2, front guide wheel; 3, rear guide wheel; 4, through slot; 5, extrusion block; 6, lower extrusion wheel; 7, spring 1; 8, slide slot; 9, slider; 10, upper extrusion wheel; 11, sensor 1; 12, sensor 2; 13, brake plate; 14, rough wear-resistant layer; 15, warning light; 16, limit plate; 17, spring 2; 101, yarn. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0019] See also Figures 1 to 3The embodiment of the present application provides a high-precision textile machinery broken wire warning device, including a frame 1 and a yarn 101. A front guide wheel 2 and a rear guide wheel 3 are installed on the frame 1. A through slot 4 is provided on the frame 1. A squeezing block 5 is slidably connected in the through slot 4. A lower squeezing wheel 6 is rotatably connected to the squeezing block 5. A spring 7 is installed in the through slot 4. One end of the spring 7 is connected to the squeezing block 5. A slide slot 8 is provided on the frame 1. A slider 9 is slidably connected in the slide slot 8. An upper squeezing wheel 10 is rotatably connected to the slider 9. A sensor 11 is installed in the slide slot 8. The sensor 11 can be a pressure sensor. A sensor 2 12 is installed on the squeezing block 5. The sensor 2 12 can be a rotation detection sensor. The sensor 2 12 is connected to the lower squeezing wheel 6. Brake plates 13 are installed on both sides of the frame 1. The brake plates 13 are arranged in cooperation with the lower squeezing wheel 6. When working, the yarn 101 is located between the lower squeezing wheel 6 and the upper squeezing wheel 10 and abuts against both of them.
[0020] In this embodiment, the yarn 101 passes through the bottom of the front guide wheel 2, between the lower extrusion wheel 6 and the upper extrusion wheel 10, and the bottom of the rear guide wheel 3 in sequence, so that the yarn 101 exerts a certain pressure on the lower extrusion wheel 6 due to the stretching effect of the front guide wheel 2 and the rear guide wheel 3. When the yarn 101 is disconnected, the pressure of the yarn 101 on the lower extrusion wheel 6 disappears, so that the compressed spring 7 can drive the lower extrusion wheel 6 to move upward through the extrusion block 5, and the lower extrusion wheel 6 moves upward and squeezes the upper extrusion wheel 10, and the upper extrusion wheel 10 drives the slider 9 to move upward, thereby The sensor 19 generates pressure, so that the sensor 19 can generate a signal, and when the lower extrusion wheel 6 moves up, it will rub against the brake plate 13, so that the lower extrusion wheel 6 stops rotating, so that the sensor 12 can send a signal to indicate that the yarn 101 is broken. The two detection methods are carried out in parallel, so when a single detection method is damaged and cannot be detected, the other detection method can also detect the breakage of the yarn 101; because of the gravity of the slider 9 and the upper extrusion wheel 10, the upper extrusion wheel 10, the yarn 101, and the lower extrusion wheel 6 are in contact with each other in sequence.
[0021] In some embodiments, in order to further improve the practicality of the device, two limit plates 16 are slidably connected in the through groove 4. The through groove 4 is a mountain-shaped through groove. The two limit plates 16 are connected to the extrusion block 5. The two limit plates 16 are respectively arranged in cooperation with the front guide wheel 2 and the rear guide wheel 3. After the wire is broken, the extrusion block 5 moves up while the two limit plates 16 move up with the extrusion block 5, so that at the inlet end of the yarn 101, the limit plate 16 cooperates with the front guide wheel 2 or the rear guide wheel 3 to fix the broken yarn 101, which is convenient for subsequent staff to reconnect it; when the yarn 101 is pulled, it is pulled by its outlet end, so when the inlet end is fixed, the yarn 101 can be fixed; the setting of the two limit plates 16 makes it unnecessary to determine the order of installing the inlet and outlet when installing the device, which improves practicality.
[0022] In some embodiments, in order to facilitate friction braking of the lower extrusion wheel 6, chamfers are provided on the brake plate 13 and the lower extrusion wheel 6. The chamfers increase the friction area and the friction force.
[0023] In some embodiments, in order to protect the friction part of the brake plate 13 , a rough wear-resistant layer 14 is provided on the brake plate 13 .
[0024] In some embodiments, in order to facilitate the transmission of the yarn 101 breakage signal, a warning light 15 is installed on the frame 1.
[0025] In some embodiments, in order to prevent the elastic force of spring 17 from being insufficient to move the added limit plate 16 to the specified position, a spring 2 17 is installed in the through slot 4, and the spring 2 17 corresponds to the limit plate 16 one by one, and one end of the spring 2 17 is connected to the limit plate 16.
[0026] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0027] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A high-precision thread break warning device for textile machinery, comprising a frame (1) and a yarn (101), wherein a front guide wheel (2) and a rear guide wheel (3) are mounted on the frame (1), and characterized in that: The frame (1) is provided with a through slot (4), a squeezing block (5) is slidably connected in the through slot (4), a lower squeezing wheel (6) is rotatably connected to the squeezing block (5), a spring (7) is installed in the through slot (4), one end of the spring (7) is connected to the squeezing block (5), a chute (8) is provided on the frame (1), a slider (9) is slidably connected in the chute (8), an upper squeezing wheel (10) is rotatably connected to the slider (9), a sensor (11) is installed in the chute (8), a sensor (12) is installed on the squeezing block (5), and the sensor (12) is connected to the lower squeezing wheel (6), brake plates (13) are installed on both sides of the frame (1), and the brake plates (13) are arranged in conjunction with the lower squeezing wheel (6); when working, the yarn (101) is located between the lower squeezing wheel (6) and the upper squeezing wheel (10) and abuts against both.
2. The high-precision thread breakage warning device for textile machinery according to claim 1, characterized in that: Two limit plates (16) are also slidably connected in the through slot (4), and both limit plates (16) are connected to the extrusion block (5). The two limit plates (16) are respectively arranged in cooperation with the front guide wheel (2) and the rear guide wheel (3).
3. The high-precision thread breakage warning device for textile machinery according to claim 1, characterized in that: The brake plate (13) and the lower extrusion wheel (6) are both provided with chamfers.
4. The high-precision thread breakage warning device for textile machinery according to claim 1, characterized in that: A rough wear-resistant layer (14) is provided on the brake plate (13).
5. The high-precision thread breakage warning device for textile machinery according to claim 1, characterized in that: A warning light (15) is installed on the frame (1).
6. The high-precision thread breakage warning device for textile machinery according to claim 2, characterized in that: A second spring (17) is installed in the through slot (4), the second spring (17) corresponds to the limiting plate (16) one to one, and one end of the second spring (17) is connected to the limiting plate (16).
