Safe and efficient steel wire coil replacing clamp

By designing the steel wire rolling and disc replacement tool for rotating trolleys with arc-shaped slides and locking mechanisms on the tire production line, the problems of slow disk replacement speed and insufficient safety of existing devices are solved, and fast and safe wires are achieved Replacement and installation of coils improve production efficiency.

CN222181428UActive Publication Date: 2024-12-17HUALIN JIATONG TIRE CO LTD
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Patent Information

Application Number
CN202323635891.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-17
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing wire coil loading and unloading guide and opening chuck device is inconvenient to use, the disk replacement speed is slow and the safety is insufficient.

Method used

A safe and efficient steel wire coil replacement clamp including a base and a rotating car is designed. The base is equipped with an arc-shaped slide. The rotating car rotates on the arc-shaped slide through the slide wheel, and combines the locking mechanism, including the locking position. Hook plate, spring, horizontal lock block and vertical lock block realize fast and safe wire roll change.

Benefits of technology

It greatly improves the speed and efficiency of steel wire coil replacement, makes operation more convenient, safer, saves manpower, and realizes rapid installation and clamping of steel wire coils, suitable for tire production lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a safe and efficient steel wire coil changing clamp which comprises a base (1) and a rotating trolley (2), an arc-shaped sliding way (11) is arranged on the base (1), the rotating trolley (2) circumferentially rotates on the base (1) in a reciprocating mode through sliding way wheels (21), a locking mechanism (3) is arranged between the base (1) and the rotating trolley (2), and the locking mechanism (3) is composed of a locking hook plate (31), a spring (32), a horizontal locking block (33) and a vertical locking block (34). The locking hook plate (31) is hinged on the base (1), the spring (32) is arranged between the base (1) and the locking hook plate (31), the horizontal locking block and the vertical locking block are respectively arranged on the rotating trolley, and a horizontal hook (36), a vertical hook (37) and a pedal (38) are arranged on the locking hook plate. The steel wire coil unwinding chuck replacing device is used for replacing an unwinding chuck for a steel wire coil more conveniently, the chuck replacing speed is higher, safety is better, and the chuck replacing speed and efficiency can be greatly improved.
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Description

Technical Field

[0001] The utility model relates to tire production equipment, in particular to a safe and efficient steel wire coil changing disc clamp. Background Art

[0002] Steel rims are essential parts of tires. Each tire is equipped with two steel rims to strengthen and support the tire. When producing steel rims, a single steel wire roll needs to be placed on a special release chuck, and then the steel wire roll is installed on the release station of the steel rim production line through the release chuck. Under the action of traction, the steel wire is guided out of the release chuck, and after cleaning, extruder coating, traction cooling, material storage, pre-bending, winding, unloading, and parking, it is made into a steel rim for tire production. Each steel wire roll purchased by the tire manufacturer weighs about 430Kg. It must be placed between the upper and lower release chucks, and clamped at the center of the two chucks with special bolts and nuts before it can be installed on the release station to produce steel rims. The existing device for loading and unloading release chucks for steel wire rolls is not convenient to use, the disc changing speed is relatively slow, and the safety is not good enough. Summary of the invention

[0003] The utility model aims to provide a safe and efficient wire coil reel changing fixture which is convenient to use, fast in reel changing speed and better in safety.

[0004] The technical solution of the utility model is as follows: it comprises a base and a rotating trolley, the base is provided with an axially horizontal arc slideway, a plurality of slide wheels matching the arc slideway are rotatably installed on the rotating trolley, the rotating trolley is installed on the arc slideway of the base through the slide wheels, and reciprocates along the circumference of the arc slideway on the base, a locking mechanism is provided between the base and the rotating trolley, the locking mechanism is composed of a locking hook plate, a spring, a horizontal locking block and a vertical locking block, the locking hook plate is hinged on the base through a pin shaft, the spring is provided between the base and the locking hook plate, and plays a resetting role on the locking hook plate, the horizontal locking block and the vertical locking block are respectively provided on the rotating trolley, the locking hook plate is provided with a horizontal hook and a vertical hook matching with the horizontal locking block and the vertical locking block respectively, and the locking hook plate is also provided with a pedal for controlling the locking hook plate to rotate and release the rotating trolley.

[0005] The technical effect of the utility model is that it is more convenient to use it to replace the guide chuck for the wire coil, the replacement speed is faster, the safety is better, and the replacement speed and efficiency can be greatly improved. It is easy to operate and saves manpower. The wire coil can be easily installed between the lower plate and the upper plate of the guide chuck, and the upper plate and the lower plate are connected by bolts and nuts to clamp the wire coil, and then the wire coil and the guide chuck are erected together and rolled down the fixture for use in guiding the wire at the guide station. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 This is a structural diagram of the vertical position of the rotating trolley in the embodiment of the utility model;

[0007] Figure 2 This is a structural diagram of the horizontal position of the rotating trolley in an embodiment of the utility model. DETAILED DESCRIPTION

[0008] like Figure 1 , Figure 2 As shown, it comprises a base 1 and a rotating trolley 2, the base 1 is provided with an axially horizontal arc slideway 11, the rotating trolley 2 is rotatably mounted with a plurality of slideway wheels 21 that match the arc slideway 11, the rotating trolley 2 is mounted on the arc slideway 11 of the base 1 through the slideway wheels 21, and reciprocates along the circumference of the arc slideway 11 on the base 1, a locking mechanism 3 is provided between the base 1 and the rotating trolley 2, and the locking mechanism 3 comprises a locking hook plate 31, a spring 32, a horizontal position locking block 33 and a vertical position locking block 34. 4, the locking hook plate 31 is hinged on the base 1 through a pin shaft 35, a spring 32 is arranged between the base 1 and the locking hook plate 31, and plays a role in resetting the locking hook plate 31, a horizontal locking block 33 and a vertical locking block 34 are respectively arranged on the rotating trolley 2, the locking hook plate 31 is provided with a horizontal hook 36 and a vertical hook 37 respectively matched with the horizontal locking block 33 and the vertical locking block 34, and the locking hook plate 31 is also provided with a pedal 38 for controlling the locking hook plate 31 to rotate and release the rotating trolley 2.

[0009] Two axially horizontal arc slideways 11 are arranged side by side on the base 1, and two rows of slideway wheels 21 are arranged along the circumference of the arc slideway 11 on the rotating trolley 2, which are respectively matched with the two arc slideways 11. Wheel grooves matching with the arc slideway 11 are respectively arranged on the circumference of each slideway wheel 21.

[0010] The frame of the rotating trolley 2 is L-shaped along the axial direction of the arc-shaped slideway 11, and the frame of the rotating trolley 2 is composed of a chuck vertical seat plate 22 and a chuck horizontal seat plate 23. One side of the chuck vertical seat plate 22 is vertically connected to one side of the chuck horizontal seat plate 23, and the chuck horizontal seat plate 23 is connected to the chuck vertical seat plate 22. The opposite side is provided with a trolley handle 24 for turning over the rotating trolley 2. The trolley handle 24 is a U-shaped frame with two free ends respectively connected to the chuck horizontal seat plate 23.

[0011] The horizontal locking block 33 is arranged on the side where the horizontal seat plate 23 of the chuck is connected to the trolley handle 24, and the vertical locking block 34 is arranged on the side where the horizontal seat plate 23 of the chuck is connected to the vertical seat plate 22 of the chuck.

[0012] The spring 32 is a tension spring with one end connected to the base 1 and the other end connected to the locking hook plate 31 . The spring 32 may also be a compression spring with one end matched with the base 1 and the other end matched with the locking hook plate 31 .

[0013] The horizontal hook 36 of the locking hook plate 31 is provided with an inclined surface 39 that matches the horizontal locking block 33. When the rotating trolley 2 rotates to the horizontal position, the horizontal locking block 33 first pushes the locking hook plate 31 through the inclined surface 39, and then is automatically hooked by the horizontal hook 33 under the action of the spring 32 to prevent the rotating trolley 2 from rotating and moving.

[0014] The foot pedal 38 is disposed on a side of the locking hook plate 31 facing the outside of the base 1 for easy foot control.

[0015] The working process sequence is as follows:

[0016] Rotate the rotating trolley 2 to the vertical position - the locking mechanism 3 locks the rotating trolley 2 - roll the empty guide chuck 4 (the wire has been used up) onto the rotating trolley 2 - control the foot pedal 38 to make the locking mechanism 3 release the rotating trolley 2 - rotate the rotating trolley 2 to the horizontal position - the locking mechanism 3 automatically locks the rotating trolley 2 - remove the nut with a pneumatic wrench - remove the upper plate 41 of the chuck - hoist the wire roll onto the lower plate 42 of the chuck - put the upper plate 41 of the chuck on the wire roll - tighten the nut with a pneumatic wrench (the upper and lower chucks of the guide chuck 4 clamp the wire roll) - control the foot pedal 38 to make the locking mechanism 3 release the rotating trolley 2 - rotate the rotating trolley 2 to the vertical position - the locking mechanism 3 locks the rotating trolley 2 - roll the guide chuck 4 (with the wire roll installed) off the fixture - the process of changing the guide chuck is completed.

Claims

1. A safe and efficient wire coil changing fixture, comprising a base (1) and a rotating trolley (2), characterized in that: The base (1) is provided with an axially horizontal arc-shaped slideway (11), and a plurality of slideway wheels (21) matched with the arc-shaped slideway (11) are rotatably mounted on the rotating trolley (2). The rotating trolley (2) is mounted on the arc-shaped slideway (11) of the base (1) through the slideway wheels (21), and reciprocates along the circumference of the arc-shaped slideway (11) on the base (1). A locking mechanism (3) is provided between the base (1) and the rotating trolley (2), and the locking mechanism (3) is composed of a locking hook plate (31), a spring (32), a horizontal locking block (33) and a vertical locking block (34). The locking hook plate (31) is hinged on the base (1) through a pin shaft (35), a spring (32) is arranged between the base (1) and the locking hook plate (31), and plays a role in resetting the locking hook plate (31), a horizontal locking block (33) and a vertical locking block (34) are respectively arranged on the rotating trolley (2), the locking hook plate (31) is provided with a horizontal hook (36) and a vertical hook (37) respectively matched with the horizontal locking block (33) and the vertical locking block (34), and the locking hook plate (31) is also provided with a pedal (38) for controlling the locking hook plate (31) to rotate and release the rotating trolley (2).

2. The safe and efficient wire coil changing fixture as claimed in claim 1, characterized in that The base (1) is provided with two axially horizontal arc-shaped slideways (11) side by side, and the rotating trolley (2) is provided with two rows of slideway wheels (21) respectively matched with the two arc-shaped slideways (11) along the circumference of the arc-shaped slideways (11).

3. The safe and efficient wire coil changing fixture as claimed in claim 1, characterized in that A wheel groove matching the arc-shaped slideway (11) is respectively provided on the circumference of each slideway wheel (21).

4. The safe and efficient wire coil changing fixture as claimed in claim 1, characterized in that The frame of the rotating trolley (2) is L-shaped along the axial direction of the arc-shaped slideway (11), and the frame of the rotating trolley (2) is composed of a chuck vertical seat plate (22) and a chuck horizontal seat plate (23), one side of the chuck vertical seat plate (22) is vertically connected to one side of the chuck horizontal seat plate (23), and a trolley handle (24) for flipping the rotating trolley (2) is provided on the opposite side where the chuck horizontal seat plate (23) is connected to the chuck vertical seat plate (22).

5. The safe and efficient wire coil changing fixture as claimed in claim 4 is characterized in that The trolley handle (24) is a U-shaped frame with two free ends respectively connected to the chuck horizontal seat plate (23).

6. The safe and efficient wire coil changing fixture as claimed in claim 4, characterized in that The horizontal locking block (33) is arranged on the side where the chuck horizontal seat plate (23) is connected to the trolley handle (24), and the vertical locking block (34) is arranged on the side where the chuck horizontal seat plate (23) is connected to the chuck vertical seat plate (22).

7. The safe and efficient wire coil changing fixture as claimed in claim 1, characterized in that The spring (32) is a tension spring with one end connected to the base (1) and the other end connected to the locking hook plate (31); or the spring (32) is a compression spring with one end matched with the base (1) and the other end matched with the locking hook plate (31).

8. The safe and efficient wire coil changing fixture as claimed in claim 1, characterized in that The horizontal hook (36) of the locking hook plate (31) is provided with an inclined surface (39) matched with the horizontal locking block (33).

9. The safe and efficient wire coil changing fixture as claimed in claim 1, characterized in that The foot pedal (38) is arranged on a side of the locking hook plate (31) facing the outside of the base (1).