Suspension type neck water drum vehicle for photovoltaic melting furnace
By introducing hand-crank winch and fine-tuning components in the photovoltaic melting kiln suspended water charter truck, adjusting the inclination angle of the water bag body and achieving precise position adjustment, the existing water bag charter truck affects production quality and is prone to damage photovoltaic melting The problem of kiln improves production efficiency and safety.
Patent Information
- Application Number
- CN202420763158.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing photovoltaic melting kiln suspended water charter trucks are prone to damage the photovoltaic melting kiln when inserted and extracted, and cannot fine-tune the posture of the water bag body, resulting in poor fitting status and affecting production quality.
A structure including melting kiln columns, hand-crank winch, horizontal guide rails, transverse slide rails, guide rods, assembly poles and water bag body are designed. The inclination angle of the water bag body is adjusted through the hand-crank winch, and the fine-tuning component is used. Achieve precise position adjustment of the water pack body to ensure a close fit with the photovoltaic melting kiln.
This design solves the risks of insertion and extraction of water pack body, improves production quality, is particularly suitable for the use needs of photovoltaic melting kilns, realizes stable and safe insertion of water pack body, and avoids bumps in photovoltaic melting kilns.
Smart Images
Figure CN222182068U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a photovoltaic melting furnace hanging type clamping water bag vehicle, belonging to the technical field of glass production equipment. Background Art
[0002] In the field of photovoltaic glass production, due to the high flow rate of the glass liquid in the photovoltaic glass melting furnace, the strong scouring intensity on the neck water bag affects the service life of the neck water bag, and it needs to be replaced regularly. At the same time, due to the high requirements for the clarification of the glass liquid, there are many adsorbents on the neck water bag, which leads to the frequent need to extract the neck water bag for cleaning.
[0003] At present, there is a kind of suspended neck water bag car on the market, such as the suspended neck water bag car disclosed in the utility model patent with authorization announcement number CN203187535U, which can meet the needs of use to a certain extent. However, its water bag body can only slide back and forth horizontally under the guidance of the guide rail; but the opening on the photovoltaic melting furnace corresponding to the water bag body is very small, and it must be completely aligned with the opening before the water bag body can be inserted into the photovoltaic melting furnace, which has the problem of easily damaging the photovoltaic melting furnace. In addition, since the two sides of the photovoltaic melting furnace are provided with neck water bag cars, after the water bag body of the neck water bag car extends into the interior of the photovoltaic melting furnace, the ends of the two groups of neck water bag cars need to fit tightly to meet the production requirements, but the existing water bag car cannot fine-tune the posture of the water bag body, resulting in poor fitting state and affecting the production quality. Therefore, it is necessary to develop a new neck water bag car to solve the above problems of the existing neck water bag car. Summary of the invention
[0004] The purpose of the utility model is to provide a photovoltaic melting furnace hanging type water-filled car with a compact structure and ingenious design to solve the problems of existing water-filled car with a neck that affects production quality and is easy to damage the photovoltaic melting furnace.
[0005] The technical solution of the utility model is:
[0006] A photovoltaic melting furnace suspended neck water bag vehicle, comprising a melting furnace column, a hand winch A, a hand winch B, a horizontal guide rail, a transverse slide rail, an assembly pole, a guide rod A, a guide rod B and a water bag body; it is characterized in that: a horizontal guide rail is fixedly installed on the melting furnace column; a transverse slide rail is movably installed on the horizontal guide rail; guide rod A, guide rod B and an assembly pole are installed at intervals at the lower end of the transverse slide rail; a lifting sleeve is slidably installed on the guide rod A and the guide rod B; a clamping seat is installed at the lower end of the lifting sleeve through a rotating shaft; the water bag body is installed on the clamping seat; the assembly pole is equipped with a hand winch A and a hand winch B; the rope on the hand winch A is connected to the upper end of the lifting sleeve on the guide rod A after passing through multiple guide wheels in sequence; the rope on the hand winch B is connected to the upper end of the lifting sleeve on the guide rod B after passing through multiple guide wheels in sequence.
[0007] The cross section of the horizontal guide rail is an "I"-shaped structure; the cross section of the transverse slide rail is a "U"-shaped structure; the inner side surface of the transverse slide rail is slidingly connected to the outer surface of the horizontal guide rail; the inner side surface of the transverse slide rail is equipped with multiple rolling wheels; the rolling wheels are rollingly connected to the horizontal surface of the horizontal guide rail.
[0008] The clamping seat includes a locking pressure plate, a limit fork and a connecting plate; the lower end of the lowering sleeve is equipped with a connecting plate through a rotating shaft; the lower end of the connecting plate is fixed with a limit fork; the bottom end of the limit fork is equipped with a locking pressure plate through a bolt.
[0009] The lower end of the lifting sleeve is provided with a clamping seat through a fine-tuning component and a rotating shaft.
[0010] The fine-tuning assembly includes a connecting block, a guide pin and a fine-tuning screw; a connecting block is arranged below the lifting sleeve; a fine-tuning screw is arranged in the middle of the connecting block and the lifting sleeve; the two ends of the fine-tuning screw are respectively threadedly connected with the connecting block and the lifting sleeve; the lifting sleeve ends on both sides of the fine-tuning screw are fixed with guide pins; a guide hole is arranged on the connecting block below the guide pin; the guide pin is inserted into the corresponding guide hole and then slidably connected with it.
[0011] The upper end of the guide hole is provided with a limit ring; the lower end of the guide pin is provided with a limit boss.
[0012] The advantages of the utility model are:
[0013] The photovoltaic melting furnace hanging neck water bag car has a compact structure and ingenious design. It can adjust the inclination angle of the water bag body, thereby facilitating the insertion of the water bag body into the photovoltaic melting furnace. This solves the problems of existing neck water bag cars that affect production quality and easily damage the photovoltaic melting furnace, and is particularly suitable for the needs of photovoltaic melting furnaces. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0016] Figure 3 This is a schematic diagram of the structure of the card connector of the utility model;
[0017] Figure 4 for Figure 1 Schematic diagram of the structure in the middle BB direction.
[0018] In the figure: 1. Melting furnace column; 2. Horizontal guide rail; 3. Transverse slide rail; 4. Guide rod A; 5. Guide rod B; 6. Assembly pole; 7. Lifting sleeve; 8. Rotating shaft; 9. Card seat; 10. Water bag body; 11. Hand winch A; 12. Hand winch B; 13. Twist rope; 14. Guide wheel; 15. Rolling wheel; 16. Locking pressure plate; 17. Limit fork; 18. Connecting plate; 19. Fine-tuning assembly; 20. Connecting block; 21. Fine-tuning screw; 22. Guide pin; 23. Guide hole; 24. Limit ring; 25. Limit boss; 26. Photovoltaic melting furnace. DETAILED DESCRIPTION
[0019] The photovoltaic melting furnace hanging neck water bag vehicle comprises a melting furnace column 1, a hand winch A11, a hand winch B12, a horizontal guide rail 2, a transverse slide rail 3, an assembly pole 6, a guide rod A4, a guide rod B5 and a water bag body 10 (see the attached manual). Figure 1 ).
[0020] A horizontal guide rail 2 is fixedly mounted on the furnace column 1; a transverse sliding rail 3 is movably mounted on the horizontal guide rail 2 (see the attached manual). Figure 1 and 4 ).
[0021] The cross section of the horizontal guide rail 2 is an "I" shaped structure; the cross section of the transverse slide rail 3 is a "U" shaped structure; the inner side surface of the transverse slide rail 3 is slidably connected to the outer surface of the horizontal guide rail 2; the inner side surface of the transverse slide rail 3 is equipped with a plurality of rolling wheels 15; the rolling wheels 15 are rollingly connected to the horizontal surface of the horizontal guide rail 2 (see the attached manual). Figure 4 ).
[0022] The purpose of arranging the horizontal guide rail 2 and the transverse slide rail 3 in this way is to ensure that when the transverse slide rail 3 is subjected to force during operation, it can only slide back and forth along the horizontal direction under the guidance of the horizontal guide rail 2, and cannot perform other actions.
[0023] The lower end of the traverse slide rail 3 is provided with guide rods A4, guide rods B5 and assembly vertical rods 6 (see the attached manual). Figure 1 The guide rod A4 and the guide rod B5 are both slidably mounted with a lifting sleeve 7 (see the attached manual). Figure 1 ). When the lifting sleeve 7 is subjected to force, it can only move up and down along the guide rod A4 or the guide rod B5.
[0024] The lower end of the lifting sleeve 7 is provided with a clamping seat 9 (see the appendix of the specification) through a rotating shaft 8. Figure 1 The water bag body 10 is mounted on the card seat 9 (see the attached manual). Figure 1 ).
[0025] The clamping seat 9 includes a locking pressure plate 16, a limiting fork 17 and a connecting plate 18; the limiting fork 17 is fixedly mounted on the lower end of the connecting plate 18; the locking pressure plate 16 is mounted on the bottom end of the limiting fork 17 through bolts.
[0026] The internal width of the limit fork 17 is consistent with the width of the water bag body 10; after the water bag body 10 is snapped into the inside of the limit fork 17 and fixed by the locking pressure plate 16, the water bag body 10 assembled with the two sets of limit forks 17 will remain in the same vertical plane, thereby avoiding the problem of its offset.
[0027] A hand winch A11 and a hand winch B12 are installed on the assembly pole 6; the rope 13 on the hand winch A11 passes through multiple guide wheels 14 in sequence and is connected to the upper end of the lifting sleeve 7 on the guide rod A4; the rope 13 on the hand winch B12 passes through multiple guide wheels 14 in sequence and is connected to the upper end of the lifting sleeve 7 on the guide rod B5.
[0028] The purpose of arranging the hand winch A11 and the hand winch B12 in this way is to achieve the purpose of pulling the corresponding lifting sleeve 7 up or down by shaking the hand winch A11 or the hand winch B12 to collect or release the rope during the working process.
[0029] When the photovoltaic melting furnace hanging neck water bag vehicle is working, when the water bag body 10 needs to be pulled out or inserted into the photovoltaic melting furnace 26, the water bag body 10 can be pulled out or inserted by operating the hand-cranked winch A11 or the hand-cranked winch B12 to adjust the tilt angle of the water bag body 10, and slowly push the movement of the transverse slide rail 3 to achieve the purpose of pulling out or inserting the water bag body 10. In this process, since the tilt angle of the water bag body 10 can be adjusted according to actual needs, the movement of the water bag body 10 is facilitated, thereby achieving the purpose of reducing the risk of damaging the photovoltaic melting furnace 26.
[0030] As an improvement of the present utility model: the lower end of the lifting sleeve 7 is provided with a clamping seat 9 (see the attached manual) through the fine adjustment component 19 and the rotating shaft 8. Figure 1 The fine-tuning assembly 19 includes a connection block 20, a guide pin 22 and a fine-tuning screw 21 (see the attached manual). Figure 2 ).
[0031] A connecting block 20 is provided below the lifting sleeve 7; a fine-tuning screw 21 is provided in the middle of the connecting block 20 and the lifting sleeve 7; the two ends of the fine-tuning screw 21 are threadedly connected to the connecting block 20 and the lifting sleeve 7 respectively; guide pins 22 are fixedly installed on the ends of the lifting sleeve 7 on both sides of the fine-tuning screw 21; a guide hole 23 is provided on the connecting block 20 below the guide pin 22; the guide pin 22 is inserted into the corresponding guide hole 23 and then slidably connected therewith.
[0032] The upper end of the guide hole 23 is provided with a limit ring 24; the lower end of the guide pin 22 is provided with a limit boss 25. The purpose of providing the limit ring 24 and the limit boss 25 is to enable the connection block 20 to always keep in contact with the guide pin 22 under the action of the limit boss 25 and the limit ring 24, thereby avoiding the risk of loosening between the connection block 20 and the guide pin 22.
[0033] The purpose of setting the fine-tuning component 19 is to enable the connecting block 20 to move downward under the guidance of the guide pin 22 when the fine-tuning screw 21 is rotated in the forward direction during assembly; and to move upward under the guidance of the guide pin 22 when the fine-tuning screw 21 is rotated in the reverse direction. In this way, the height of the clamping seat 9 can be slightly adjusted by the fine-tuning screw 21 to achieve the purpose of adjusting the inclination angle of the water bag body 10. When the two groups of water bag bodies 10 on both sides of the photovoltaic melting furnace 26 are assembled, the end faces of the water bag body 10 can be closely fitted by fine-tuning, thereby solving the problem that the existing water bag vehicle cannot fine-tune the posture of the water bag body, resulting in poor fitting state and affecting production quality.
[0034] The photovoltaic melting furnace hanging neck water bag car has a compact structure and ingenious design. It can adjust the inclination angle of the water bag body 10, thereby achieving the purpose of facilitating the insertion of the water bag body 10 into the photovoltaic melting furnace. It solves the problems of existing neck water bag cars that affect production quality and easily damage the photovoltaic melting furnace, and is particularly suitable for the needs of photovoltaic melting furnaces.
Claims
1. A photovoltaic melting furnace hanging neck water bag vehicle, comprising a melting furnace column (1), a hand-cranked winch A (11), a hand-cranked winch B (12), a horizontal guide rail (2), a transverse sliding rail (3), an assembly pole (6), a guide rod A (4), a guide rod B (5) and a water bag body (10); Features: The furnace column (1) is fixedly provided with a horizontal guide rail (2); a transverse slide rail (3) is movably provided on the horizontal guide rail (2); a guide rod A (4), a guide rod B (5) and an assembly stand (6) are installed at intervals at the lower end of the transverse slide rail (3); a lifting sleeve (7) is slidably installed on the guide rod A (4) and the guide rod B (5); a clamping seat (9) is installed at the lower end of the lifting sleeve (7) via a rotating shaft (8); a water bag is installed on the clamping seat (9) The main body (10) is provided with a hand winch A (11) and a hand winch B (12) on the assembly pole (6); the winch rope (13) on the hand winch A (11) passes through a plurality of guide wheels (14) in sequence and is connected to the upper end of the lifting sleeve (7) on the guide rod A (4); the winch rope (13) on the hand winch B (12) passes through a plurality of guide wheels (14) in sequence and is connected to the upper end of the lifting sleeve (7) on the guide rod B (5).
2. A photovoltaic melting furnace hanging neck water bag vehicle according to claim 1, Features: The cross section of the horizontal guide rail (2) is an "I"-shaped structure; the cross section of the transverse slide rail (3) is a "U"-shaped structure; the inner side surface of the transverse slide rail (3) is slidably connected to the outer surface of the horizontal guide rail (2); the inner side surface of the transverse slide rail (3) is equipped with a plurality of rolling wheels (15); the rolling wheels (15) are rollingly connected to the horizontal surface of the horizontal guide rail (2).
3. A photovoltaic melting furnace hanging neck water bag vehicle according to claim 1, Features: The clamping seat (9) comprises a locking pressure plate (16), a limiting fork (17) and a connecting plate (18); the limiting fork (17) is fixedly mounted at the lower end of the connecting plate (18); and the locking pressure plate (16) is mounted at the bottom end of the limiting fork (17) via bolts.
4. A photovoltaic melting furnace hanging neck water bag vehicle according to claim 1, Features: The lower end of the lifting sleeve (7) is provided with a clamping seat (9) via a fine adjustment component (19) and a rotating shaft (8).
5. A photovoltaic melting furnace hanging type water bag car according to claim 4, Features: The fine-tuning assembly (19) comprises a connection block (20), a guide pin (22) and a fine-tuning screw (21); a connection block (20) is arranged below the lifting sleeve (7); a fine-tuning screw (21) is arranged between the connection block (20) and the middle of the lifting sleeve (7); two ends of the fine-tuning screw (21) are respectively threadedly connected to the connection block (20) and the lifting sleeve (7); guide pins (22) are fixedly mounted on the ends of the lifting sleeve (7) on both sides of the fine-tuning screw (21); a guide hole (23) is arranged on the connection block (20) below the guide pin (22); and the guide pin (22) is inserted into the corresponding guide hole (23) and then slidably connected thereto.
6. A photovoltaic melting furnace hanging neck water bag vehicle according to claim 5, Features: The upper end of the guide hole (23) is provided with a limit ring (24); the lower end of the guide pin (22) is provided with a limit boss (25).