Carding machine with automatic cleaning device
By introducing an automatic cleaning device into the combing machine, hair cleaning on the needle roller is achieved using hydraulic cylinder, U-shaped connecting plate and hard bristle brush, the problem of residual hair on the combing plate being unable to be cleaned in time, and the combing efficiency and safety are improved reduces human investment.
Patent Information
- Application Number
- CN202420400007.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-01
AI Technical Summary
During the combing process of existing combing machines, the remaining hair on the combing board cannot be cleaned in time, and the combing board needs to be removed and replaced, which is very inconvenient.
A comb machine with automatic cleaning device is designed, using hydraulic cylinder, U-shaped connecting plate, roller, hard brush, collection frame and motor components, which can automatically clean the hair on the needle roller and realize it through conveyor belt and chain transmission system. Automatic movement of fur reduces manual push, increases safety and saves manpower.
It realizes cleaning of residual hair at any time without removing the needle roller, improving the efficiency and safety of the combing process and reducing manpower investment.
Smart Images

Figure CN222182298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fur processing, in particular to a combing machine with an automatic cleaning device. Background Art
[0002] Fur refers to clothing made from animal fur, which has the function of keeping warm. Nowadays, fur is more beautiful and more expensive, so it is also the target of consumption by many consumers. Fox, mink, raccoon dog, rex rabbit, cattle and sheep and other fur animals are the main sources of fur raw materials.
[0003] In the fur processing, the fur on its surface needs to be trimmed for subsequent cutting and sewing. In order to ensure the smooth trimming of the fur on the fur surface, it is necessary to comb the fur first to make it fluffy, which is conducive to the softness and comfort of the fur. In the existing combing machines, the hair remaining on the combing board cannot be cleaned in time during the combing process, and the combing board often needs to be disassembled and replaced, which is very inconvenient. For this reason, we propose a combing machine with an automatic cleaning device to solve the above problem. Utility Model Content
[0004] The utility model aims to solve the disadvantages in the prior art that the hair remaining on the combing board cannot be cleaned in time during combing, and the combing board often needs to be disassembled and replaced, which is very inconvenient, and proposes a combing machine with an automatic cleaning device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A combing machine with an automatic cleaning device is designed, comprising a workbench, connecting blocks are provided on both sides of the workbench, a conveying device is provided on one side of the workbench, a conveying belt is provided on the outer side of the workbench, connecting belts are fixedly connected on both sides of the conveying belt, a fixing assembly is provided on the upper side of the workbench, a supporting plate is fixedly connected to the upper side of the connecting block, two connecting holes are provided on one side of the supporting plate, two needle rollers are provided on the upper side of the workbench, the axial ends of the needle rollers are rotatably connected to the inner sides of the connecting holes, a fixing plate A is fixedly connected to one side of the connecting block, an L-shaped supporting leg A is fixedly connected to the upper side of the fixing plate A, a motor A is fixedly connected to the upper side of the L-shaped supporting leg A, a chain A is provided on one side of the motor A, three sprockets A are connected on the inner side of the chain A through gear transmission, the sprockets A are fixedly connected to the axial ends of the needle roller and the motor A, two supporting frames are provided on the upper side of the supporting plate, a connecting plate is provided on the upper side of the workbench, the connecting plate is fixedly connected to the upper side of the supporting frame, a cleaning assembly is provided on the upper side of the workbench, and a plurality of supporting legs are fixedly connected to the lower side of the connecting block.
[0007] Preferably, the conveying device includes a fixed plate B, which is fixedly connected to one side of the connecting block. Two axial holes are provided on one side of the workbench, and a connecting shaft is rotatably connected to the inner side of the axial hole. A sprocket B is fixedly connected to the two shaft ends of the connecting shaft. A chain B is provided on both sides of the workbench, and one side of the sprocket B is connected to the inner side of the chain B through a sprocket tooth transmission. An L-shaped support frame B is fixedly connected to the upper side of the fixed plate B, and a motor B is fixedly connected to the upper side of the L-shaped support frame B, and the shaft end of the motor B is fixedly connected to one side of the connecting shaft.
[0008] Preferably, the fixing assembly includes a plurality of connecting pins, a plurality of insertion holes are provided on both sides of the connecting belt, the connecting pins are detachably connected to the inner sides of the insertion holes, an elastic rope is provided on the upper side of the conveyor belt, a connecting groove is provided on the upper side of the connecting belt, the elastic rope is detachably connected to the inner side of the connecting groove, and both ends of the elastic rope are fixedly connected to one side of the connecting pin.
[0009] Preferably, the cleaning assembly includes a hydraulic cylinder, a through hole A is provided on the upper side of the connecting plate, the hydraulic cylinder is fixedly connected to the inner side of the through hole A, the axial end of the hydraulic cylinder is fixedly connected to a U-shaped connecting plate, through holes B are provided on the corresponding two sides of the U-shaped connecting plate, a roller is provided on the inner side of the U-shaped connecting plate, the roller is rotatably connected to the inner side of the through hole B, a plurality of bristle brushes are fixedly connected to the outer periphery of the roller, a fixed plate C is fixedly connected to one side of the U-shaped connecting plate, an L-shaped support frame C is fixedly connected to the upper side of the fixed plate C, a motor C is fixedly connected to the upper side of the L-shaped support frame C, the axial end of the motor C is fixedly connected to one side of the roller, a collecting frame is fixedly connected to one side of the U-shaped connecting plate, a disassembly hole is provided on one side of the collecting frame, a collecting box is detachably connected to the inner side of the collecting frame, and the collecting box is slidably connected to the inner side of the disassembly hole.
[0010] Preferably, the number of the supporting legs is six.
[0011] Preferably, a plurality of scraping grooves are provided on the inclined plate of the collecting frame.
[0012] Preferably, a handle is fixedly connected to one side of the collection box.
[0013] The utility model provides a combing machine with an automatic cleaning device, which has the following beneficial effects:
[0014] 1. By arranging a hydraulic cylinder, a U-shaped connecting plate, a roller, a fixing plate C, an L-shaped supporting frame C, a motor C, a bristle brush, a collecting frame, a collecting box, and a handle, the device can clean the hair remaining on the needle roller at any time without disassembling the needle roller.
[0015] 2. By setting up a workbench, a connecting shaft, a sprocket B, a chain B, a connecting belt, a conveyor belt, a connecting pin, and an elastic rope, the device can move the fur forward along the conveyor belt without manual pushing, thereby increasing safety and saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view three-dimensional structural schematic diagram of a combing machine with an automatic cleaning device proposed by the utility model;
[0017] Figure 2 This is a left-side stereoscopic structural schematic diagram of a combing machine with an automatic cleaning device proposed in the utility model;
[0018] Figure 3 The utility model proposed Figure 2 A schematic diagram of the partially enlarged three-dimensional structure of the middle A area;
[0019] Figure 4 A right-side perspective structural diagram of a combing machine with an automatic cleaning device provided by the utility model;
[0020] Figure 5 This is a front view cross-sectional structural schematic diagram of a combing machine with an automatic cleaning device proposed in the utility model;
[0021] Figure 6 This is a top view cutaway structural schematic diagram of a combing machine with an automatic cleaning device proposed in the utility model;
[0022] Figure 7 The utility model proposed Figure 6 Schematic diagram of the partially enlarged three-dimensional structure of area B in the middle.
[0023] In the figure: 1 workbench, 2 connecting block, 3 support plate, 4 needle roller, 5 sprocket A, 6 motor A, 7 fixed plate A, 8 L-type support leg A, 9 chain A, 10 support frame, 11 connecting plate, 12 fixed plate B, 13 connecting shaft, 14 sprocket B, 15 chain B, 16 connecting belt, 17 conveyor belt, 18 L-type support frame B, 19 connecting pin, 20 elastic rope, 21 hydraulic cylinder, 22 U-type connecting plate, 23 roller, 24 fixed plate C, 25 L-type support frame C, 26 motor C, 27 bristle brush, 28 collection frame, 29 collection box, 30 support leg, 31 handle, 32 motor B. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Reference Figure 1-7A wool combing machine with an automatic cleaning device comprises a workbench 1, connecting blocks 2 are arranged on both sides of the workbench 1, a conveyor belt 17 is arranged on the outer side of the workbench 1, connecting belts 16 are fixedly connected to both sides of the conveyor belt 17, a conveying device is arranged on one side of the workbench 1, and the conveying device comprises a fixed plate B12, the fixed plate B12 is fixedly connected to one side of the connecting block 2, two shaft holes are arranged on one side of the workbench 1, a connecting shaft 13 is rotatably connected to the inner side of the shaft hole, a sprocket B14 is fixedly connected to the two shaft ends of the connecting shaft 13, chains B15 are arranged on both sides of the workbench 1, one side of the sprocket B14 is connected to the inner side of the chain B15 through sprocket transmission, an L-shaped support frame B18 is fixedly connected to the upper side of the fixed plate B12, and a motor is fixedly connected to the upper side of the L-shaped support frame B18 B32, the shaft end of the motor B32 is fixedly connected to one side of the connecting shaft 13; a fixing assembly is provided on the upper side of the workbench 1, and the fixing assembly includes a plurality of connecting pins 19, and a plurality of sockets are provided on both sides of the connecting belt 16, and the connecting pins 19 are detachably connected to the inner side of the sockets, and an elastic rope 20 is provided on the upper side of the conveyor belt 17, and a connecting groove is provided on the upper side of the connecting belt 16, and the elastic rope 20 is detachably connected to the inner side of the connecting groove, and the two ends of the elastic rope 20 are fixedly connected to one side of the connecting pin 19; the fur is placed on the conveyor belt 17, and fixed with the elastic rope 20 and the connecting pin 19, and the connecting shaft 13 is rotated by starting the motor B32, driving the sprocket B14 to engage the transmission chain B15, and the chain B15 drives the connecting belt 16 to move the conveyor belt 17, so that the device can drive the fur to move;
[0026] A support plate 3 is fixedly connected to the upper side of the connecting block 2, and two connecting holes are provided on one side of the supporting plate 3. Two needle rollers 4 are provided on the upper side of the workbench 1, and the shaft ends of the needle rollers 4 are rotatably connected to the inner side of the connecting holes. A fixed plate A7 is fixedly connected to one side of the connecting block 2, and an L-shaped supporting leg A8 is fixedly connected to the upper side of the fixing plate A7. A motor A6 is fixedly connected to the upper side of the L-shaped supporting leg A8, and a chain A9 is provided on one side of the motor A6. Three sprockets A5 are connected to the inner side of the chain A9 through gear transmission, and the sprockets A5 are fixedly connected to the needle rollers 4. The upper side of the support plate 3 is provided with two support frames 10, the upper side of the workbench 1 is provided with a connecting plate 11, the connecting plate 11 is fixedly connected to the upper side of the support frame 10, the upper side of the workbench 1 is provided with a cleaning assembly, the cleaning assembly includes a hydraulic cylinder 21, the upper side of the connecting plate 11 is provided with a through hole A, the hydraulic cylinder 21 is fixedly connected to the inner side of the through hole A, the axial end of the hydraulic cylinder 21 is fixedly connected with a U-shaped connecting plate 22, the corresponding two sides of the U-shaped connecting plate 22 are provided with through holes B, the inner side of the U-shaped connecting plate 22 is provided with a roller 23, the roller 23 A plurality of bristle brushes 27 are fixedly connected to the outer periphery of the roller 23, a fixed plate C24 is fixedly connected to one side of the U-shaped connecting plate 22, an L-shaped support frame C25 is fixedly connected to the upper side of the fixed plate C24, a motor C26 is fixedly connected to the upper side of the L-shaped support frame C25, the shaft end of the motor C26 is fixedly connected to one side of the roller 23, a collecting frame 28 is fixedly connected to one side of the U-shaped connecting plate 22, a disassembly hole is provided on one side of the collecting frame 28, and a collecting box 29 is detachably connected to the inner side of the collecting frame 28. The collecting box 29 is slidably connected to the inner side of the disassembly hole. When the needle roller 4 needs to be cleaned, the hydraulic cylinder 21 is started to drive the U-shaped connecting plate 22 to extend and retract, and the motor C26 is started to rotate in the opposite direction of the needle roller 4, driving the roller 23 to rotate so that the bristle brush 27 can brush off the hair on the needle roller 4. There are several scraping grooves on the inclined plate of the collecting frame 28, and the bristle brush 27 cleans the hair into the collecting box 29 through the scraping grooves; a handle 31 is fixedly connected to one side of the collecting box 29; a plurality of supporting legs 30 are fixedly connected to the lower side of the connecting block 2, and the number of the supporting legs 30 is six.
[0027] The use principle and use process of the utility model are as follows: when combing fur, the fur is placed on the conveyor belt 17, fixed with an elastic rope 20 and a connecting pin 19, the connecting shaft 13 is rotated by starting the motor B32, and the sprocket B14 is driven to engage the transmission chain B15, the chain B15 drives the connecting belt 16 to move the conveyor belt 17, the motor A6 is started to drive the chain A9 gear transmission sprocket A5, so that the needle roller 4 is rotated, and the combing work is completed. When cleaning is required, the U-shaped connecting plate 22 is driven to descend by starting the hydraulic cylinder 21, and the motor C26 is started to rotate in the opposite direction to the needle roller 4, and the roller 23 is driven to rotate so that the bristle brush 27 brushes off the hair on the needle roller, and the bristle brush 27 cleans the hair into the collection box 29 through the scraping groove when rotating, and the cleaning work of the needle roller 4 is completed.
[0028] It should be noted that:
[0029] The hydraulic cylinder 21, motor A6, motor B32, needle roller 4, and motor C26 proposed in this application are all prior art, and their specific functions and usages are not described in detail herein, among which:
[0030] The hydraulic cylinder 21 is an actuator in the hydraulic transmission system. It is an energy conversion device that converts hydraulic energy into mechanical energy. The hydraulic motor realizes continuous rotary motion, while the hydraulic cylinder realizes reciprocating motion. The structural types of hydraulic cylinders include piston cylinders, plunger cylinders, and swing cylinders. The piston cylinder and plunger cylinder realize reciprocating linear motion, output speed and thrust, and the swing cylinder realizes reciprocating swing, output angular velocity (rotation speed) and torque. In addition to being used individually, the hydraulic cylinder can also be combined in two or more or in combination with other mechanisms to complete special functions. The hydraulic cylinder has a simple structure and reliable operation, and has been widely used in the hydraulic system of machine tools.
[0031] Motor A6, Motor B32, and Motor C26 are servo motors. Servo motors are devices that convert electrical energy into mechanical energy. They use energized coils (i.e. stator windings) to generate a rotating magnetic field and act on the rotor (such as a squirrel cage closed aluminum frame) to form a magneto-electrical rotation torque. Motors are divided into DC motors and AC motors according to the power supply used. Most of the motors in the power system are AC motors, which can be synchronous motors or asynchronous motors (the speed of the motor stator magnetic field and the speed of the rotor rotation do not maintain synchronous speed). The motor is mainly composed of a stator and a rotor. The direction of the force movement of the energized wire in the magnetic field is related to the direction of the current and the direction of the magnetic flux lines (magnetic field direction). The working principle of the motor is that the magnetic field acts on the force of the current to make the motor rotate.
[0032] Needle roller 4, also known as needle cylinder. A metal cylinder with steel needles planted on the surface. Installed in the drafting area for controlling and combing fibers. It is used in silk and wool spinning untwisted roving machines, carded wool spinning machines, silk spinning and axial spinning machines. The main body of the needle roller is a copper cylinder with small holes drilled on the surface and steel needles planted in the holes. A flange is installed at each end of the cylinder, and its surface is slightly higher than the needle tip to protect the needle tip from damage. Compared with the sawtooth roller, the needle roller has a small force, and the combing is gentle and delicate. The force distribution on the fiber is relatively uniform, the fiber damage is small, and it is not easy to break. The fiber is easy to transfer and not easy to wrap around the needle cloth. The needle height becomes shorter, but the needle tip still keeps the teeth for combing. In addition, the needle roller is also suitable for punching various composite materials, non-woven fabrics, thin films, desiccant, composite, special paper, packaging materials, packaging paper bags, leather, etc., and is used in many processing industries.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wool combing machine with an automatic cleaning device, comprising a workbench (1), characterized in that: The workbench (1) is provided with connecting blocks (2) on both sides, the workbench (1) is provided with a conveying device on one side, the outer side of the workbench (1) is provided with a conveyor belt (17), the two sides of the conveyor belt (17) are fixedly connected with connecting belts (16), the upper side of the workbench (1) is provided with a fixing assembly, the upper side of the connecting block (2) is fixedly connected with a support plate (3), one side of the support plate (3) is provided with two connecting holes, the upper side of the workbench (1) is provided with two needle rollers (4), the needle rollers (4) are rotatably connected to the inner side of the connecting hole, one side of the connecting block (2) is fixedly connected with a fixing plate A (7), the upper side of the fixing plate A (7) is fixedly connected with an L-shaped A support leg A (8), wherein a motor A (6) is fixedly connected to the upper side of the L-shaped support leg A (8), a chain A (9) is provided on one side of the motor A (6), three sprockets A (5) are provided on the inner side of the chain A (9) through gear transmission connection, and the sprockets A (5) are fixedly connected to the shaft ends of the needle roller (4) and the motor A (6), two support frames (10) are fixedly connected to the upper side of the support plate (3), a connecting plate (11) is provided on the upper side of the workbench (1), and the connecting plate (11) is fixedly connected to the upper side of the support frame (10), a cleaning assembly is provided on the upper side of the workbench (1), and a plurality of support legs (30) are fixedly connected to the lower side of the connecting block (2).
2. A combing machine with an automatic cleaning device according to claim 1, characterized in that: The conveying device comprises a fixed plate B (12), wherein the fixed plate B (12) is fixedly connected to one side of the connecting block (2); two axial holes are provided on one side of the workbench (1); a connecting shaft (13) is rotatably connected to the inner side of the axial hole; two axial ends of the connecting shaft (13) are fixedly connected to sprockets B (14); chains B (15) are provided on both sides of the workbench (1); one side of the sprocket B (14) is connected to the inner side of the chain B (15) through sprocket transmission; an L-shaped support frame B (18) is fixedly connected to the upper side of the fixed plate B (12); a motor B (32) is fixedly connected to the upper side of the L-shaped support frame B (18); and the axial end of the motor B (32) is fixedly connected to one side of the connecting shaft (13).
3. A combing machine with an automatic cleaning device according to claim 1, characterized in that: The fixing assembly comprises a plurality of connecting pins (19), a plurality of insertion holes are provided on both sides of the connecting belt (16), the connecting pins (19) are detachably connected to the inner side of the insertion holes, an elastic rope (20) is provided on the upper side of the conveyor belt (17), a connecting groove is provided on the upper side of the connecting belt (16), the elastic rope (20) is detachably connected to the inner side of the connecting groove, and both ends of the elastic rope (20) are fixedly connected to one side of the connecting pin (19).
4. A combing machine with an automatic cleaning device according to claim 1, characterized in that: The cleaning assembly comprises a hydraulic cylinder (21), a through hole A is provided on the upper side of the connecting plate (11), the hydraulic cylinder (21) is fixedly connected to the inner side of the through hole A, a U-shaped connecting plate (22) is fixedly connected to the axial end of the hydraulic cylinder (21), through holes B are provided on the corresponding two sides of the U-shaped connecting plate (22), a roller (23) is provided on the inner side of the U-shaped connecting plate (22), the roller (23) is rotatably connected to the inner side of the through hole B, a plurality of bristle brushes (27) are fixedly connected to the outer periphery of the roller (23), and one side of the U-shaped connecting plate (22) is fixedly provided with a plurality of bristle brushes (27). A fixing plate C (24) is connected, an L-shaped support frame C (25) is fixedly connected to the upper side of the fixing plate C (24), a motor C (26) is fixedly connected to the upper side of the L-shaped support frame C (25), an axial end of the motor C (26) is fixedly connected to one side of the roller (23), a collecting frame (28) is fixedly connected to one side of the U-shaped connecting plate (22), a disassembly hole is provided on one side of the collecting frame (28), a collecting box (29) is detachably connected to the inner side of the collecting frame (28), and the collecting box (29) is slidably connected to the inner side of the disassembly hole.
5. The combing machine with an automatic cleaning device according to claim 1, characterized in that: The number of the supporting legs (30) is six.
6. A combing machine with an automatic cleaning device according to claim 4, characterized in that: A plurality of scraping grooves are arranged on the inclined plate of the collecting frame (28).
7. A combing machine with an automatic cleaning device according to claim 4, characterized in that: A handle (31) is fixedly connected to one side of the collection box (29).
