Ultrafine denier DTY polyester yarn high-speed elasticizing device
By setting up a vacuum pump and a collection box in the polyester wire elastic device, the problem of dust diffusion during polyester wire production is solved, the quality of finished products is improved, and the elasticity of polyester wire is improved through the cylinder and the motor.
Patent Information
- Application Number
- CN202323392725.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-13
AI Technical Summary
During the production process of polyester wire, a large amount of dust attached to the polyester wire will spread during the injection treatment, affecting the quality of the finished product.
A collection mechanism including a vacuum pump, a collection box, a communication pipe and a suction head is designed to facilitate the absorption and cleaning of dust through sliding partitions and slide chutes, and to achieve the addition of polyester wire through telescopic cylinders, drive motors and eccentric wheels. Bullet handling.
The dust on the polyester wire is effectively cleaned up, the quality of the finished product is improved, and the elasticity of the polyester wire is improved through telescopic cylinders and drive motors.
Smart Images
Figure CN222182631U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of ultra-fine denier DTY polyester yarn processing, and in particular to an ultra-fine denier DTY polyester yarn high-speed texturing device. Background Art
[0002] Polyester low-elastic yarn (DTY for short) is a type of deformed yarn of polyester chemical fiber. It is made of polyester chips, high-speed spinning of polyester pre-oriented yarn, and then processed by drawing and false twisting. It has the characteristics of short process, high efficiency and good quality. During the production of DTY polyester yarn, a texturing machine is used to increase the elasticity of DTY polyester yarn. The texturing machine is a kind of textile machinery that can process untwisted yarns such as polyester and polypropylene into elastic yarns with medium elasticity and low elasticity through false twisting.
[0003] The ultra-fine denier DTY polyester yarn needs to be elasticized during production to increase its elasticity. After searching, the Chinese utility model patent with the authorization announcement number CN213061173U discloses a polyester yarn elasticizing device, including a base and a control panel, wherein a cavity is provided inside the base, and both sides of the inner wall at the bottom of the cavity are fixedly connected to the limited position block. The utility model is provided with a spring, a fixed rope, a cylinder and a pull ring, and the polyester yarn tube is conveniently placed therein for fixing through the pull ring control, and the cylinder pushes the fixed push plate for secondary fixing, and is provided with a bidirectional screw rod, a motor, a slider and a partition, and the bidirectional screw rod is driven to rotate by the rotation of the motor during the false twisting process, and the polyester machine body moves downward under the movement of the slider, reducing the distance from the polyester yarn tube, so that the device has a certain degree of mobility, so that the polyester yarn will not break due to the fastening of the two ends of the polyester yarn or the poor elasticity of the rope, thereby ensuring the normal operation of the high-speed elasticizing machine, thereby increasing the production speed of the polyester yarn.
[0004] In the process of implementing this application, there are at least the following problems in this technology. During the use of this utility model, since a large amount of dust will adhere to the polyester yarn during production, when it is subjected to the texturing treatment, the dust will spread and affect the quality of the finished polyester yarn. Therefore, an ultra-fine denier DTY polyester yarn high-speed texturing device is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the present application provides a high-speed texturing device for ultra-fine denier DTY polyester yarn, which has the advantage of being easy to collect dust and solves the problem that a large amount of dust will adhere to the polyester yarn during production, and when the polyester yarn is texturized, the dust will spread and affect the quality of the finished polyester yarn.
[0006] In summary, the present application provides the following technical solutions: a high-speed texturing device for ultra-fine denier DTY polyester yarn, comprising a base and a box body fixedly connected to the top of the base, wherein a collecting mechanism is arranged inside the box body;
[0007] The collecting mechanism includes a partition slidably connected to the inside of the box body, a collecting box is slidably connected to the inner bottom wall of the box body, a connecting pipe extending to the top of the partition is fixedly connected to the top of the collecting box, a suction head is fixedly connected to the end of the connecting pipe away from the collecting box, a dust pump is fixedly connected to the inner bottom wall of the box body, and one end of the dust pump is fixedly connected to the collecting box.
[0008] The present application adopts the above-mentioned technical scheme, by providing a dust suction pump and a collection box, and then by providing a connecting pipe and a suction head, so as to facilitate the absorption of dust generated by polyester yarns, so that the dust is collected by the collection box, thereby achieving the effect of cleaning the dust on the polyester yarns, and solving the problem that a large amount of dust will adhere to the polyester yarns during production, and when the polyester yarns are subjected to a texturing treatment, the dust will spread and affect the quality of the finished polyester yarns.
[0009] Furthermore, the left and right sides of the partition are fixedly connected with sliders extending into the interior of the box body, and the interior of the box body is provided with sliding grooves adapted to the sliders.
[0010] The beneficial effect of adopting the above further solution is: by providing a slider and a slide groove, it is easy to take out the partition, which makes it convenient for the staff to clean the dust remaining on the partition.
[0011] Furthermore, there are two collecting boxes, which are symmetrically distributed on the left and right sides of the dust pump.
[0012] The beneficial effect of adopting the above further solution is that by providing two collection boxes, dust can be absorbed more fully.
[0013] Furthermore, a telescopic cylinder extending into the interior is fixedly connected to the top of the box body, a lifting platform is fixedly connected to the output end of the telescopic cylinder, a driving motor is fixedly connected to the top of the lifting platform, an eccentric wheel extending to the bottom of the lifting platform is fixedly connected to the output end of the driving motor, an extrusion plate in contact with the eccentric wheel is provided at the bottom of the lifting platform, and a spring is fixedly connected between the extrusion plate and the lifting platform.
[0014] The beneficial effect of adopting the above further scheme is: by setting a telescopic cylinder to drive the lifting platform to move downward, and then by setting a driving motor to drive the eccentric wheel to rotate, the eccentric wheel rotates to squeeze the extrusion plate, and then by setting a spring, the extrusion plate can be made to jump up and down, thereby being able to add elasticity to the polyester yarn and improve the elasticity of the polyester yarn.
[0015] Furthermore, telescopic rods are fixedly connected between the top wall of the box body and the lifting platform, and the number of the telescopic rods is four.
[0016] The beneficial effect of adopting the above further solution is that the lifting platform can be supported by providing the telescopic rod, while the normal movement of the lifting platform will not be prevented.
[0017] Furthermore, two first mounting plates are fixedly connected to the top of the base, a conveying roller is arranged between the two first mounting plates, and both ends of the conveying roller are fixedly connected to support rods extending to the outside of the two first mounting plates.
[0018] The beneficial effect of adopting the above further solution is that the polyester yarn can be transported to the inside of the box by arranging the conveying roller, and the support rod is arranged to facilitate the staff to replace the new conveying roller, and the conveying roller can be rotated at the same time.
[0019] Furthermore, two second mounting plates are fixedly connected to one side of the top of the base away from the first mounting plate, a winding roller is rotatably connected between the two second mounting plates, and a servo motor for rotating the winding roller is fixedly connected to the front side of the second mounting plate.
[0020] The beneficial effect of adopting the above further solution is: by arranging a servo motor to drive the winding roller to rotate, the polyester yarn can be easily wound up.
[0021] Furthermore, universal wheels are rotatably mounted on the bottom of the base, and the number of the universal wheels is four, and the four universal wheels are evenly distributed on the bottom of the base.
[0022] The beneficial effect of adopting the above further solution is that by providing universal wheels, it is convenient for workers to move the device.
[0023] Compared with the prior art, the present application provides a high-speed texturing device for ultra-fine denier DTY polyester yarn, which has the following beneficial effects:
[0024] 1. The ultra-fine denier DTY polyester yarn high-speed texturing device drives the lifting platform to move downward by setting a telescopic cylinder, and then drives the eccentric wheel to rotate by setting a driving motor, so that the eccentric wheel rotates to squeeze the extrusion plate, and then a spring is set to make the extrusion plate jump up and down, so that the polyester yarn can be texturized to improve the elasticity of the polyester yarn.
[0025] 2. The ultra-fine denier DTY polyester yarn high-speed texturing device is convenient for absorbing the dust generated by the polyester yarn by arranging a dust suction pump and a collection box, and then arranging a connecting pipe and a suction head, so that the dust is collected by the collection box, thereby achieving the effect of cleaning the dust on the polyester yarn, and solving the problem that a large amount of dust will be attached to the polyester yarn during production, and when the polyester yarn is texturized, the dust will spread and affect the quality of the finished product of the polyester yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a cross-sectional view of the structure of this application;
[0027] Figure 2 It is a structural stereogram of the box of the present application;
[0028] Figure 3 It is a structural side view of the eccentric wheel of the present application;
[0029] Figure 4 It is a top view of the structure of this application.
[0030] Description of reference numerals:
[0031] 1. Base; 2. Box body; 3. Telescopic cylinder; 4. Lifting platform; 5. Driving motor; 6. Eccentric wheel; 7. Extrusion plate; 8. Spring; 9. Telescopic rod; 10. Partition; 11. Collection box; 12. Connecting pipe; 13. Suction head; 14. Dust pump; 15. First mounting plate; 16. Conveying roller; 17. Support rod; 18. Second mounting plate; 19. Winding roller; 20. Servo motor; 21. Universal wheel. DETAILED DESCRIPTION
[0032] See also Figure 1-2 In this embodiment, a high-speed texturizing device for ultra-fine denier DTY polyester yarn includes a base 1 and a box body 2 fixedly connected to the top of the base 1. A collecting mechanism is arranged inside the box body 2. The collecting mechanism includes a partition 10 slidably connected to the inside of the box body 2. A collecting box 11 is slidably connected to the inner bottom wall of the box body 2. A connecting pipe 12 extending to the top of the partition 10 is fixedly connected to the top of the collecting box 11. A suction head 13 is fixedly connected to one end of the connecting pipe 12 away from the collecting box 11. A dust pump 14 is fixedly connected to the inner bottom wall of the box body 2, and one end of the dust pump 14 is fixedly connected to the collecting box 11.
[0033] Among them, the left and right sides of the partition 10 are fixedly connected with sliders extending into the interior of the box body 2, and the interior of the box body 2 is provided with sliding grooves adapted to the sliders. There are two collecting boxes 11, and the two collecting boxes 11 are symmetrically distributed on the left and right sides of the dust pump 14.
[0034] It should be noted that a dustproof net is fixedly connected to one end of the dust suction pump 14 close to the collection box 11. The dustproof net can prevent dust from entering the dust suction pump 14 and avoid damage to the dust suction pump 14. A box door is hinged on the front of the box body 2.
[0035] See also Figure 1 and Figure 3 In this embodiment, a telescopic cylinder 3 extending into the interior of the box body 2 is fixedly connected to the top, a lifting platform 4 is fixedly connected to the output end of the telescopic cylinder 3, a driving motor 5 is fixedly connected to the top of the lifting platform 4, an eccentric wheel 6 extending to the bottom of the lifting platform 4 is fixedly connected to the output end of the driving motor 5, an extrusion plate 7 in contact with the eccentric wheel 6 is provided at the bottom of the lifting platform 4, and a spring 8 is fixedly connected between the extrusion plate 7 and the lifting platform 4.
[0036] Among them, a telescopic rod 9 is fixedly connected between the top wall of the box body 2 and the lifting platform 4, and the number of the telescopic rods 9 is four.
[0037] It should be noted that a movable groove adapted to the eccentric wheel 6 is provided inside the lifting platform 4 , the eccentric wheel 6 is located at the center of the lifting platform 4 , and the number of the springs 8 is four.
[0038] See also Figure 4 In this embodiment, two first mounting plates 15 are fixedly connected to the top of the base 1, a conveying roller 16 is arranged between the two first mounting plates 15, and both ends of the conveying roller 16 are fixedly connected to support rods 17 extending to the outside of the two first mounting plates 15.
[0039] The support rod 17 is in a T-shape, and a through hole is provided inside the box body 2 for the polyester yarn to move.
[0040] See also Figure 4 In this embodiment, two second mounting plates 18 are fixedly connected to the side of the top of the base 1 away from the first mounting plate 15, a winding roller 19 is rotatably connected between the two second mounting plates 18, and a servo motor 20 for rotating the winding roller 19 is fixedly connected to the front of the second mounting plate 18.
[0041] The two second mounting plates 18 have bearings matched with the winding roller 19 fixedly connected to opposite sides thereof.
[0042] See also Figure 1 In this embodiment, a universal wheel 21 is rotatably mounted at the bottom of the base 1. There are four universal wheels 21. The four universal wheels 21 are evenly distributed at the bottom of the base 1. A brake pad is hinged on one side of the universal wheel 21.
[0043] The working principle of the above embodiment is:
[0044] The ultra-fine denier DTY polyester yarn high-speed elasticizing device first moves the device to a suitable position, then places a conveying roller 16 with the polyester yarn between two first mounting plates 15, passes the polyester yarn through a box body 2, and fixes the other end of the polyester yarn to a winding roller 19, then starts the telescopic cylinder 3 to drive the lifting platform 4 to move downward, and simultaneously starts the driving motor 5 to drive the eccentric wheel 6 to rotate, so that the eccentric wheel 6 drives the extrusion plate 7 to extrude the polyester yarn, so that the polyester yarn can be elastically extended during the extrusion process, thereby improving its elastic performance, and during the extrusion process, starts the dust suction pump 14 to absorb the dust inside the box body 2.
Claims
1. A high-speed texturing device for ultra-fine denier DTY polyester yarn, comprising a base (1) and a box (2) fixedly connected to the top of the base (1), characterized in that: A collecting mechanism is provided inside the box (2); The collecting mechanism comprises a partition (10) slidably connected to the interior of a box body (2); a collecting box (11) is slidably connected to the inner bottom wall of the box body (2); a connecting pipe (12) extending to the top of the partition (10) is fixedly connected to the top of the collecting box (11); a suction head (13) is fixedly connected to one end of the connecting pipe (12) away from the collecting box (11); a dust pump (14) is fixedly connected to the inner bottom wall of the box body (2); one end of the dust pump (14) is fixedly connected to the collecting box (11).
2. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: Slide blocks extending into the interior of the box body (2) are fixedly connected to the left and right sides of the partition plate (10), and the interior of the box body (2) is provided with slide grooves adapted to the slide blocks.
3. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: The number of the collecting boxes (11) is two, and the two collecting boxes (11) are symmetrically distributed on the left and right sides of the dust suction pump (14).
4. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: The top of the box body (2) is fixedly connected to a telescopic cylinder (3) extending into the interior thereof; the output end of the telescopic cylinder (3) is fixedly connected to a lifting platform (4); the top of the lifting platform (4) is fixedly connected to a driving motor (5); the output end of the driving motor (5) is fixedly connected to an eccentric wheel (6) extending to the bottom of the lifting platform (4); the bottom of the lifting platform (4) is provided with an extrusion plate (7) in contact with the eccentric wheel (6); and a spring (8) is fixedly connected between the extrusion plate (7) and the lifting platform (4).
5. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: A telescopic rod (9) is fixedly connected between the inner top wall of the box body (2) and the lifting platform (4), and the number of the telescopic rods (9) is four.
6. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: Two first mounting plates (15) are fixedly connected to the top of the base (1), a conveying roller (16) is arranged between the two first mounting plates (15), and both ends of the conveying roller (16) are fixedly connected to support rods (17) extending to the outside of the two first mounting plates (15).
7. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: Two second mounting plates (18) are fixedly connected to a side of the top of the base (1) away from the first mounting plate (15), a winding roller (19) is rotatably connected between the two second mounting plates (18), and a servo motor (20) for rotating the winding roller (19) is fixedly connected to the front side of the second mounting plate (18).
8. The ultra-fine denier DTY polyester yarn high-speed texturing device according to claim 1, characterized in that: Universal wheels (21) are rotatably mounted on the bottom of the base (1), and there are four universal wheels (21). The four universal wheels (21) are evenly distributed on the bottom of the base (1).