Fabric winding device of water-jet loom

By using water circulation to recover hot air waste heat in the fabric winding device of the water jet loom, the utilization rate and drying efficiency of hot air are improved, the problem of unused waste heat of the hot air fan is solved, and energy saving and efficient drying are achieved.

CN222182664UActive Publication Date: 2024-12-17WUJIANG DALONG JET WEAVING
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Patent Information

Application Number
CN202420902170.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the fabric winding device of the water jet loom, the waste heat after heating of the hot air fan is not effectively utilized, resulting in low heat utilization and large energy consumption.

Method used

A water jet loom fabric winding device including a drying chamber, a hot air fan, a water tank, a heat exchange tube and a heat conduction plate is designed. The hot air waste heat is transferred to the water tank through the heat exchange tube and through the heat conduction The plate transports heat back to the air inlet of the hot air fan, increases the hot air temperature, and uses the air inlet heat of the hot air fan to heat the fabric.

Benefits of technology

It improves the use rate of hot air, saves energy, reduces preheating time, accelerates the drying process, improves production efficiency and reduces downtime, ensures efficient drying effect, and prevents external debris from contamination and wrinkles.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222182664U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of fabric winding, and discloses a fabric winding device of a water-jet loom, which comprises a drying bin, an air heater is fixedly mounted in the drying bin, a water bin is fixedly mounted on the top surface of a base, two heat exchange tubes are fixedly mounted in the water bin and an air outlet of the drying bin, and the air outlet of the drying bin is communicated with the water bin. And a heat exchange bin is fixedly installed between the two heat exchange pipes, a water pump is fixedly installed in the water bin, and a heat conduction plate is fixedly installed in the water bin. According to the device, waste heat of drying hot air can be recycled, the utilization rate of the hot air used for drying cloth can be improved, the drying efficiency can be improved, energy is saved, the hot air heating efficiency is improved, the working efficiency is improved, energy consumption is reduced, the energy utilization rate is further improved, meanwhile, the preheating time can be shortened, and the drying process can be accelerated; the method is very critical for improving the production efficiency and reducing the downtime, especially in a large-scale production environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric winding, in particular to a fabric winding device for a water jet loom. Background Art

[0002] The water jet loom is a shuttleless loom that uses a jet of water to pull the weft yarn through the shed. The frictional traction of the water jet weft insertion on the weft yarn is greater than that of the air jet weft insertion, and the diffusion is small, which is suitable for the weft insertion of synthetic fibers, glass fibers and other filaments with smooth surfaces. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity in weaving. In addition, the jet weft consumes less energy and has the lowest noise. The fabric woven by the water jet loom is initially dehydrated and then reeled in by a reeling device.

[0003] According to the Chinese patent with the announcement number: CN220062461U, a fabric winding device for a water jet loom includes: a box body, a partition and a filter plate, the partition plate is vertically arranged inside the box body, the right side wall of the box body is provided with a feed port, an upper squeezing roller is arranged on the inner side of the feed port, a lower squeezing roller is arranged at the bottom of the upper squeezing roller, the lower squeezing roller is rotatably connected with the rear side wall of the box body, and a liquid collecting tank is arranged at the bottom of the lower squeezing roller; by providing the upper squeezing roller and the lower squeezing roller, the fabric can be squeezed to remove the moisture inside the fabric, the drying difficulty is reduced, and the fabric of different thicknesses can be adapted; by providing the liquid collecting tank, the first hydraulic rod, the second hydraulic rod and the spring, the power of the hot air blower can be adaptively adjusted to fully dry the fabrics of different humidity, effectively improving the drying efficiency while avoiding the fabrics from being damaged due to excessively high drying temperature.

[0004] However, in the above scheme, the fabric is dried and heated by a hot air blower, and the hot air is discharged through the exhaust port above after heating. There are still the following shortcomings: the waste heat after the hot air blower heats the fabric is not utilized, the heat utilization rate is low, the heat energy loss is large, and the required energy consumption is large. Utility Model Content

[0005] The utility model aims to provide a fabric winding device for a water jet loom to solve the problem that the residual heat after the hot air blower heats the fabric is not utilized, the heat utilization rate is low, the heat energy loss is large, and the required energy consumption is large.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a fabric winding device for a water jet loom, comprising a drying bin, the drying bin is fixedly installed on the top surface of a base, a mounting plate is fixedly installed on the top surface of the base, a winding motor is fixedly installed inside the mounting plate, a winding roller is fixedly installed on one end of the rotating shaft of the winding motor, a hot air blower is fixedly installed inside the drying bin, a water bin is fixedly installed on the top surface of the base, two heat exchange tubes are fixedly installed inside the water bin and the exhaust port of the drying bin, a heat exchange bin is fixedly installed between the two heat exchange tubes, a water pump is fixedly installed inside the water bin, the water outlet of the water pump is fixedly installed on one end of one of the two heat exchange tubes, a heat conduction plate is fixedly installed inside the water bin, and the heat conduction plate corresponds to the air inlet of the hot air blower.

[0007] Preferably, a plurality of guide rollers are rotatably inserted inside the drying bin.

[0008] Preferably, a filter plate is fixedly installed inside the drying bin, and a filter screen is fixedly installed at the air outlet of the drying bin.

[0009] Preferably, two mounting blocks are fixedly installed on one side of the drying bin, a supporting roller is rotatably inserted between the two mounting blocks, a sliding rod is fixedly installed inside one of the two mounting blocks, a sliding block is movably inserted on the outer wall of the sliding rod, and a leveling roller is rotatably inserted inside the sliding block.

[0010] Preferably, a threaded block is rotatably inserted into one end of the leveling roller, a threaded column is rotatably inserted into the interior of the other of the two mounting blocks, and the threaded block is threadably connected to the outer wall of the threaded column.

[0011] Preferably, a limit block is fixedly mounted on one end of the sliding rod.

[0012] Compared with the prior art, a water jet loom fabric winding device using the above technical solution has the following beneficial effects:

[0013] 1. When in use, it is conducive to recycling the waste heat of the drying hot air, which can increase the utilization rate of the hot air used to dry the fabric, improve the drying efficiency, save energy, improve the heating efficiency of the hot air, improve work efficiency, reduce energy consumption, and further improve energy utilization. At the same time, it can reduce the preheating time and accelerate the drying process, which is very critical to improving production efficiency and reducing downtime, especially in large-scale production environments;

[0014] Second, the guide roller can effectively guide the cloth entering the drying chamber, increase the residence time of the cloth in the drying chamber, make it fully dried in the drying chamber, and improve the drying effect. The filter plate can filter the air blown out by the hot air blower, effectively preventing foreign debris from entering the drying chamber through the hot air blower and polluting the cloth to be dried. The filter screen can prevent foreign debris from entering from the exhaust port of the drying chamber, thus achieving a dust-proof effect.

[0015] 3. The support roller can guide the cloth sent out of the drying chamber so that it can be wound up by the winding roller more smoothly. The leveling roller can smooth the cloth to avoid wrinkles. By rotating the threaded column, the leveling roller is driven to move vertically along the outer wall of the sliding rod with the sliding block, so as to adjust the distance between the leveling roller and the sliding block to make it suitable for cloth of multiple different thicknesses. The limit block can limit the moving range of the sliding block to prevent the sliding block from falling off the outer wall of the sliding rod and improve stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0017] Figure 2 It is a schematic diagram of an explosion of an embodiment.

[0018] Figure 3 It is an exploded schematic diagram of the mounting block in the embodiment.

[0019] Figure 4 It is a schematic diagram of an explosion at the mounting plate in the embodiment.

[0020] In the figure: 1. Drying chamber; 2. Base; 3. Mounting plate; 4. Winding motor; 5. Winding roller; 6. Hot air blower; 7. Water chamber; 8. Heat exchange tube; 9. Heat exchange chamber; 10. Water pump; 11. Heat conduction plate; 12. Guide roller; 13. Filter plate; 14. Filter screen; 15. Mounting block; 16. Support roller; 17. Sliding rod; 18. Sliding block; 19. Leveling roller; 20. Threaded block; 21. Threaded column; 22. Limit block. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1-Figure 4As shown, a fabric winding device for a water jet loom comprises a drying bin 1, which is fixedly mounted on the top surface of a base 2, on which a mounting plate 3 is fixedly mounted, on which a winding motor 4 is fixedly mounted, and on which a winding roller 5 is fixedly mounted at one end of a rotating shaft of the winding motor 4, on which a hot air blower 6 is fixedly mounted, on which a water bin 7 is fixedly mounted on the top surface of the base 2, on which two heat exchange tubes 8 are fixedly mounted between the water bin 7 and the exhaust port of the drying bin 1, on which a heat exchange bin 9 is fixedly mounted, on which a water pump 10 is fixedly mounted, on which a water outlet of the water pump 10 is fixedly mounted to one end of one of the two heat exchange tubes 8, on which a heat conduction plate 11 is fixedly mounted, and on which the heat conduction plate 11 corresponds to the air inlet of the hot air blower 6.

[0023] During use, when the hot air blower 6 is started, the cloth entering the drying bin 1 can be dried, and at the same time, the water pump 10 is started to drive the water in the water bin 7 to circulate through the heat exchange pipe 8 and the heat exchange bin 9, and at the same time, the waste heat of the hot air from the hot air blower 6 is replaced, and the waste heat is recovered to the inside of the water bin 7, and then the heat is transported to the air inlet of the hot air blower 6 through the heat conduction plate 11, so that the temperature of the hot air newly entering the drying bin 1 is higher, which is conducive to the recycling of the waste heat of the drying hot air, and can increase the utilization rate of the hot air used to dry the cloth, improve the drying efficiency, save energy, improve the hot air heating efficiency, improve work efficiency, reduce energy consumption, and further improve energy utilization. At the same time, it can reduce the preheating time and accelerate the drying process, which is very critical to improving production efficiency and reducing downtime, especially in large-scale production environments.

[0024] like Figure 1-Figure 2 As shown, a plurality of guide rollers 12 are rotatably inserted in the drying chamber 1 , a filter plate 13 is fixedly installed in the drying chamber 1 , and a filter screen 14 is fixedly installed at the exhaust port of the drying chamber 1 .

[0025] During use, the guide roller 12 can effectively guide the cloth entering the drying chamber 1, thereby increasing the residence time of the cloth in the drying chamber 1, allowing the cloth to be fully dried in the drying chamber 1 and improving the drying effect. The filter plate 13 can filter the air blown out by the hot air blower 6, effectively preventing foreign matter from entering the drying chamber 1 through the hot air blower 6 and causing pollution to the cloth to be dried. The filter screen 14 can prevent foreign matter from entering from the exhaust port of the drying chamber 1, thereby achieving a dust-proof effect.

[0026] like Figure 2-Figure 3As shown, two mounting blocks 15 are fixedly installed on one side of the drying chamber 1, and a supporting roller 16 is rotatably inserted between the two mounting blocks 15. A sliding rod 17 is fixedly installed inside one of the two mounting blocks 15, and a sliding block 18 is movably inserted on the outer wall of the sliding rod 17. A leveling roller 19 is rotatably inserted inside the sliding block 18, and a threaded block 20 is rotatably inserted at one end of the leveling roller 19. A threaded column 21 is rotatably inserted inside the other of the two mounting blocks 15, and the threaded block 20 is threadedly connected to the outer wall of the threaded column 21, and a limiting block 22 is fixedly installed on one end of the sliding rod 17.

[0027] During use, the support roller 16 can be used to guide the cloth sent out of the drying chamber 1 so that it can be more smoothly wound up by the winding roller 5. The flattening roller 19 can be used to smooth the cloth to avoid wrinkles. By rotating the threaded column 21, the flattening roller 19 is driven to move vertically along the outer wall of the sliding rod 17 along with the sliding block 18, so as to adjust the distance between the flattening roller 19 and the sliding block 18 to make it suitable for cloth of multiple different thicknesses. The limit block 22 can be used to limit the moving range of the sliding block 18 to prevent the sliding block 18 from falling off the outer wall of the sliding rod 17 and improve stability.

[0028] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A fabric winding device for a water jet loom, comprising a drying chamber (1), wherein the drying chamber (1) is fixedly mounted on the top surface of a base (2), and characterized in that: A mounting plate (3) is fixedly mounted on the top surface of the base (2), a winding motor (4) is fixedly mounted inside the mounting plate (3), a winding roller (5) is fixedly mounted on one end of the rotating shaft of the winding motor (4), a hot air blower (6) is fixedly mounted inside the drying bin (1), a water bin (7) is fixedly mounted on the top surface of the base (2), two heat exchange tubes (8) are fixedly mounted inside the water bin (7) and the exhaust port of the drying bin (1), a heat exchange bin (9) is fixedly mounted between the two heat exchange tubes (8), a water pump (10) is fixedly mounted inside the water bin (7), a water outlet of the water pump (10) is fixedly mounted on one end of one of the two heat exchange tubes (8), a heat conduction plate (11) is fixedly mounted inside the water bin (7), and the heat conduction plate (11) corresponds to the air inlet of the hot air blower (6).

2. A fabric winding device for a water jet loom according to claim 1, characterized in that: A plurality of guide rollers (12) are rotatably inserted into the interior of the drying bin (1).

3. The fabric winding device for a water jet loom according to claim 1, characterized in that: A filter plate (13) is fixedly installed inside the drying chamber (1), and a filter screen (14) is fixedly installed at the air outlet of the drying chamber (1).

4. The fabric winding device for a water jet loom according to claim 1, characterized in that: Two mounting blocks (15) are fixedly mounted on one side of the drying bin (1), a support roller (16) is rotatably inserted between the two mounting blocks (15), a sliding rod (17) is fixedly mounted inside one of the two mounting blocks (15), a sliding block (18) is movably inserted into the outer wall of the sliding rod (17), and a leveling roller (19) is rotatably inserted into the interior of the sliding block (18).

5. A fabric winding device for a water jet loom according to claim 4, characterized in that: A threaded block (20) is rotatably inserted into one end of the leveling roller (19), a threaded column (21) is rotatably inserted into the interior of another of the two mounting blocks (15), and the threaded block (20) is threadably connected to the outer wall of the threaded column (21).

6. The fabric winding device for a water jet loom according to claim 4, characterized in that: A limiting block (22) is fixedly mounted on one end of the sliding rod (17).