Fabric slurry dewatering equipment
By initial dehydration by using the extrusion action of the electric telescopic rod in the fabric slurry dehydration equipment, combined with high-speed rotary dehydration, the problems of high power consumption and equipment wear in the existing technology are solved, efficient dehydration and equipment durability are achieved, and the Production efficiency and product quality.
Patent Information
- Application Number
- CN202420809014.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing fabric slurry dehydration equipment consumes a lot of electricity during the dehydration process, resulting in increased energy costs. Long-term high-speed operation can easily lead to equipment wear, increasing maintenance costs and downtime.
A dewatering mechanism including an electric telescopic rod is adopted. After initial dehydration through extrusion, a motor is used for high-speed rotation and dehydration, combining extrusion and high-speed rotation to improve efficiency and save energy.
It shortens the dehydration time, improves production efficiency, saves energy resources, extends the service life of the equipment, and improves the stability and consistency of product quality.
Smart Images
Figure CN222182773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to a fabric slurry dehydration device. Background Art
[0002] Fabric slurry dehydration equipment is mainly used in the fabric production process to remove excess water from the fabric for subsequent drying and processing. Dehydrating the fabric through the dehydration equipment can reduce the load of the subsequent drying equipment and extend the service life of the equipment. It also reduces the mildew and corrosion of the fabric caused by moisture and extends the life of the fabric.
[0003] However, in the prior art, some of the existing fabric slurry dehydration equipment, when it is necessary to dehydrate the fabric, usually places the fabric in a dehydration tank by the staff, and then uses a motor to rotate the dehydration tank at a high speed to achieve the dehydration effect. However, if there is more slurry in the fabric, it will take a longer time to use the motor for dehydration. However, long-term high-speed rotation of the motor consumes a lot of electricity, which will lead to increased energy consumption and rising costs. At the same time, long-term high-speed operation is also likely to cause increased equipment wear, requiring more frequent maintenance and upkeep, increasing maintenance costs and downtime, which may affect the user's use and increase the user's cost. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and provide a fabric slurry dehydration device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fabric slurry dewatering device, comprising: a dewatering mechanism, the dewatering mechanism comprises a base, a fixing mechanism is arranged at the bottom of the base, a collecting tank is arranged on the inner wall of the slot opened at the top of the base, a sewage pipe is arranged on the inner wall of the slot opened on one side of the collecting tank, a support frame is arranged on one side of the inner wall of the collecting tank, and a plurality of sliding blocks are arranged on the inner wall of the slide groove opened on the top of the support frame.
[0006] As a preferred embodiment, a motor is provided on the inner wall of the slot opened at the bottom of the base, a dehydration tank is provided at one end of the motor output shaft, a sealing cover is provided on the top surface of the dehydration tank, a fixing frame is provided on the top of the base, an electric telescopic rod is provided on the inner wall of the slot opened on the top of the fixing frame, and a pressure block is provided on one end of the output shaft of the electric telescopic rod.
[0007] As a preferred embodiment, the fixing mechanism includes a base plate, one side of the top of the base plate is fixedly connected to the bottom of the base, four feet are connected to both sides of the base, and multiple feet are threadedly connected to the inner walls of the threaded grooves opened on both sides of the base with fixing parts, and multiple feet are threadedly fixed to the threaded grooves opened on both sides of the base through the fixing parts.
[0008] As a preferred embodiment, the inner wall of the slot opened on the top of the base is fixedly connected to the surface of the collection tank, and one end of the sewage pipe is fixedly connected to the inner wall of the slot opened on one side of the collection tank.
[0009] As a preferred embodiment, the bottom of the inner wall of the collection tank is fixedly connected to the bottom of the support frame, and a slide groove opened on the top of the support frame is slidably connected to multiple sliders, and the other sides of the multiple sliders are fixedly connected to the bottom of the dehydration tank.
[0010] As a preferred embodiment, the slot provided at the bottom of the base is fixedly connected to the surface of the motor, and one end of the motor output shaft passes through the slot provided in the collection tank and is fixedly connected to the bottom of the dehydration tank.
[0011] As a preferred embodiment, the top surface of the collection tank is movably connected to one side of the cover via a hinge.
[0012] As a preferred embodiment, the top of the base is fixedly connected to the bottom of the fixing frame, the inner wall of the slot opened on the top of the fixing frame is fixedly connected to the surface of the electric telescopic rod, and one end of the output shaft of the electric telescopic rod is fixedly connected to one side of the pressing block.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] The utility model installs a dewatering mechanism through the squeezing effect of the electric telescopic rod, so that most of the pulp water has been squeezed out. In this way, when the motor is used for high-speed rotation dehydration later, not only can the dehydration time be greatly shortened and the production efficiency be improved, but also most of the pulp water can be squeezed out first due to the squeezing effect of the electric telescopic rod, and the subsequent high-speed rotation dehydration can more effectively utilize the power of the motor and save energy resources. At the same time, the dewatering equipment combines the two methods of squeezing and high-speed rotation, so that the equipment is more applicable to different types of fabrics, and can better meet the diversified needs of the production line, and can also more thoroughly remove moisture from the fabric, thereby improving the quality stability and consistency of the product.
[0015] The installed fixing mechanism not only makes the connection between the base plate and the base more stable and reliable, and less likely to loosen or shift, but also connects to the base through multiple feet, which can evenly distribute the weight of the base plate, increase the overall stability of the equipment, and avoid tilting or shaking caused by unstable center of gravity. At the same time, the threaded connection method is more durable than other connection methods, and can withstand greater tension and shear force, thus extending the service life of the connection between the base plate and the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a structural schematic diagram of a fabric slurry dewatering device.
[0017] Figure 2 The utility model provides a dewatering mechanism of a fabric slurry dewatering device, and a schematic structural diagram of the disassembled side.
[0018] Figure 3 The utility model provides a partial dissected diagram of the dewatering mechanism of a fabric slurry dewatering device, and a schematic structural diagram of the disassembled side surface.
[0019] Figure 4 The utility model is a structural schematic diagram of the side surface of a fixing mechanism of a fabric slurry dewatering device.
[0020] Legend:
[0021] 1. Dehydration mechanism; 11. Base; 12. Collection tank; 13. Drain pipe; 14. Support frame; 15. Sliding block; 16. Motor; 17. Dehydration tank; 18. Sealing cover; 19. Fixed frame; 110. Electric telescopic rod; 111. Press block;
[0022] 2. Fixing mechanism; 21. Bottom plate; 22. Foot pad; 23. Fixing piece. DETAILED DESCRIPTION
[0023] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
[0024] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0025] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0027] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0028] Example 1
[0029] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a fabric slurry dewatering device, comprising: a dewatering mechanism 1, the dewatering mechanism 1 comprises a base 11, a fixing mechanism 2 is arranged at the bottom of the base 11, a collecting tank 12 is arranged on the inner wall of the slot opened at the top of the base 11, a sewage pipe 13 is arranged on the inner wall of the slot opened on one side of the collecting tank 12, a support frame 14 is arranged on one side of the inner wall of the collecting tank 12, a plurality of sliders 15 are arranged on the inner wall of the slide groove opened on the top of the support frame 14, a motor 16 is arranged on the inner wall of the slot opened at the bottom of the base 11, a dewatering tank 17 is arranged at one end of the output shaft of the motor 16, a cover 18 is arranged on the top surface of the dewatering tank 17, a fixing frame 19 is arranged on the top of the base 11, an electric telescopic rod 110 is arranged on the inner wall of the slot opened on the top of the fixing frame 19, and a pressing block 111 is arranged at one end of the output shaft of the electric telescopic rod 110.
[0030] In this embodiment, the inner wall of the slot opened on the top of the base 11 is fixedly connected to the surface of the collecting tank 12, and one end of the sewage pipe 13 is fixedly connected to the inner wall of the slot opened on one side of the collecting tank 12; through the cooperation of the above components, the collecting tank 12 can not only effectively collect the detached slurry water, avoid overflow and waste of slurry water, and ensure the full utilization and resource recovery of slurry water, but also reduce resource waste and processing costs through effective collection and sewage discharge, reduce production costs and improve production efficiency. At the same time, the fixed connection design between the sewage pipe 13 and the collecting tank 12 makes sewage discharge more convenient. You only need to open the sewage pipe 13 to quickly discharge the waste water in the collecting tank 12, which improves discharge efficiency and operational convenience.
[0031] The bottom of the inner wall of the collecting tank 12 is fixedly connected to the bottom of the support frame 14, and a plurality of sliders 15 are slidably connected to the slide groove opened on the top of the support frame 14, and the other sides of the plurality of sliders 15 are fixedly connected to the bottom of the dewatering tank 17, and the slot opened at the bottom of the base 11 is fixedly connected to the surface of the motor 16, and one end of the output shaft of the motor 16 passes through the slot opened in the collecting tank 12 and is fixedly connected to the bottom of the dewatering tank 17, and the top surface of the collecting tank 12 is movably connected to one side of the cover 18 through a hinge; through the cooperation of the above components, when the staff uses it, the staff only needs to put the fabric into the dewatering tank 17 and close the cover 18, and then start the motor 16. The whole operation process is simple and intuitive, easy to operate and master. When the dewatering tank 17 rotates at a high speed, the pulp water in the fabric is quickly removed by inertia, so as to achieve efficient dehydration effect, save time and labor costs, and at the same time, the removed pulp water flows into the collecting tank 12 through the filter hole opened in the dewatering tank 17, so that the automatic collection of pulp water is realized during the working process, which is convenient for subsequent treatment and recycling.
[0032] The top of the base 11 is fixedly connected to the bottom of the fixing frame 19, the inner wall of the card slot opened on the top of the fixing frame 19 is fixedly connected to the surface of the electric telescopic rod 110, and one end of the output shaft of the electric telescopic rod 110 is fixedly connected to one side of the pressing block 111; through the cooperation of the above components, when the staff needs to dehydrate the fabric in the dewatering tank 17, they can first start the electric telescopic rod 110. When the electric telescopic rod 110 is started, its output shaft will drive the pressing block 111 to move, so that the pressing block 111 enters the dewatering tank 17 to squeeze the fabric. Through the squeezing effect of the electric telescopic rod 110, most of the pulp water has been Extrusion, so that when the motor 16 is used for high-speed rotation dehydration later, not only can the dehydration time be greatly reduced and the production efficiency be improved, but also most of the pulp water can be squeezed out first due to the extrusion effect of the electric telescopic rod 110, and the subsequent high-speed rotation dehydration can more effectively utilize the power of the motor 16, saving energy resources. At the same time, the dehydration equipment combines the two methods of extrusion and high-speed rotation, so that the equipment is more applicable to different types of fabrics, and can better meet the diversified needs of the production line, and can also more thoroughly remove moisture from the fabric, thereby improving the quality stability and consistency of the product.
[0033] Example 2
[0034] like Figure 1-Figure 4 As shown, the fixing mechanism 2 includes a bottom plate 21, one side of the top of the bottom plate 21 is fixedly connected to the bottom of the base 11, four feet 22 are connected to both sides of the bottom plate 21, and the multiple feet 22 are threadedly connected to the inner walls of the threaded grooves opened on both sides of the base 11 with fixing parts 23, and the multiple feet 22 are threadedly fixed to the threaded grooves opened on both sides of the base 11 through the fixing parts 23.
[0035] In this embodiment, through the cooperation of the above components, one side of the top of the bottom plate 21 is fixedly connected to the bottom of the base 11, and is threadedly connected to the inner walls of the threaded grooves on both sides of the base 11 through multiple feet 22. This not only makes the connection between the bottom plate 21 and the base 11 more stable and reliable, and not prone to loosening or displacement, but also connects to the base 11 through multiple feet 22, which can evenly distribute the weight of the bottom plate 21, increase the overall stability of the equipment, and avoid tilting or shaking caused by unstable center of gravity. At the same time, the threaded connection method is more durable than other connection methods, and can withstand greater tension and shear force, thereby extending the service life of the connection between the bottom plate 21 and the base 11.
[0036] Working principle:
[0037] like Figure 1-Figure 4As shown, when the staff needs to dehydrate the fabric in the dewatering tank 17, they can first start the electric telescopic rod 110. When the electric telescopic rod 110 is started, its output shaft will drive the pressing block 111 to move, so that the pressing block 111 enters the dewatering tank 17 to squeeze the fabric. Most of the pulp mixed in the fabric can be squeezed out by squeezing, so that time and resources can be reduced when the motor 16 is used for high-speed rotation dehydration in the subsequent process. After squeezing, the cover 18 is closed by the hinge, and then the motor 16 is started. When the motor 16 is started, its output shaft will drive the dewatering tank 17. The bottom of the dewatering tank 17 will cooperate with the slider 15 to rotate through the slide groove opened by the support frame 14. When the dewatering tank 17 rotates at a high speed, the pulp mixed in the fabric will be removed, and the removed pulp will flow into the collection tank 12 through the filter hole opened in the dewatering tank 17. The collection tank 12 can collect the removed pulp, and the staff can discharge the pulp through the sewage pipe 13.
[0038] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0039] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A fabric slurry dewatering device, characterized in that: include: A dehydration mechanism (1), the dehydration mechanism (1) comprising a base (11), a fixing mechanism (2) being arranged at the bottom of the base (11), a collecting tank (12) being arranged on the inner wall of a slot opened at the top of the base (11), a sewage discharge pipe (13) being arranged on the inner wall of a slot opened at one side of the collecting tank (12), a supporting frame (14) being arranged on one side of the inner wall of the collecting tank (12), and a plurality of sliding blocks (15) being arranged on the inner wall of a slide groove opened at the top of the supporting frame (14).
2. A textile pulp dewatering device according to claim 1, characterized in that: A motor (16) is arranged on the inner wall of a slot opened at the bottom of the base (11); a dehydration tank (17) is arranged at one end of an output shaft of the motor (16); a cover (18) is arranged on the top surface of the dehydration tank (17); a fixing frame (19) is arranged on the top of the base (11); an electric telescopic rod (110) is arranged on the inner wall of a slot opened at the top of the fixing frame (19); and a pressing block (111) is arranged at one end of an output shaft of the electric telescopic rod (110).
3. A fabric slurry dewatering device according to claim 2, characterized in that: The fixing mechanism (2) comprises a bottom plate (21), one side of the top of the bottom plate (21) is fixedly connected to the bottom of the base (11), four pads (22) are connected to both sides of the bottom plate (21), the pads (22) and the inner walls of the threaded grooves opened on both sides of the base (11) are threadedly connected to fixing members (23), and the pads (22) are respectively threadedly fixed to the threaded grooves opened on both sides of the base (11) through the fixing members (23).
4. A textile pulp dewatering device according to claim 1, characterized in that: The inner wall of the slot opened on the top of the base (11) is fixedly connected to the surface of the collection tank (12), and one end of the sewage discharge pipe (13) is fixedly connected to the inner wall of the slot opened on one side of the collection tank (12).
5. The textile pulp dewatering device according to claim 1, characterized in that: The bottom of the inner wall of the collection tank (12) is fixedly connected to the bottom of the support frame (14); a plurality of sliders (15) are slidably connected to a slide groove provided on the top of the support frame (14); and the other sides of the plurality of sliders (15) are fixedly connected to the bottom of the dehydration tank (17).
6. A textile pulp dewatering device according to claim 1, characterized in that: The slot provided at the bottom of the base (11) is fixedly connected to the surface of the motor (16), and one end of the output shaft of the motor (16) passes through the slot provided in the collection tank (12) and is fixedly connected to the bottom of the dehydration tank (17).
7. The textile pulp dewatering device according to claim 1, characterized in that: The top surface of the collection tank (12) is movably connected to one side of the sealing cover (18) via a hinge.
8. The textile pulp dewatering device according to claim 1, characterized in that: The top of the base (11) is fixedly connected to the bottom of the fixing frame (19), the inner wall of the slot provided at the top of the fixing frame (19) is fixedly connected to the surface of the electric telescopic rod (110), and one end of the output shaft of the electric telescopic rod (110) is fixedly connected to one side of the pressing block (111).