Anti-slip device for pressure tank during water cut-off

By using a combination of rotating shaft, impeller and generator in the pressure tank device, the water flow is detected and the circuit is automatically cut off through the thermal relay, the problem of idle water pump assembly in the water shutdown state is solved, and the effect of preventing damage is achieved.

CN222183522UActive Publication Date: 2024-12-17ZHEJIANG SHUOYANG MASCH CO LTD
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Patent Information

Application Number
CN202420734232.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-17
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing pressure tank device cannot cut off the power of the water pump in time when the water is cut off, resulting in the water pump assembly being idle for a long time and causing damage.

Method used

The combination of the shaft, impeller and generator is adopted to drive the shaft and impeller to rotate through the water flow inside the impeller shell. The generator is used to generate electricity to detect whether the water flow exists. The thermal relay automatically cuts off the water pump circuit to prevent idle rotation.

Benefits of technology

It effectively prevents the water pump assembly from idling in the state of water outage, avoids damage caused by long-term idleness, and improves the safety and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of water supply equipment, and discloses a water supply cut-off anti-idling device for a pressure tank. By adopting the combination of the rotating shaft, the impeller and the power generator, when water flow passes through the interior of the impeller shell, the impeller on the lower surface of the rotating shaft is driven by the water flow in the impeller shell to rotate, so that the power generator on the upper surface of the impeller generates power, and the power generation of the power generator prompts that the water flow passes through the interior of the pressure tank without idling; the thermal relay is communicated with the generator and a water pump electronic controller in the distribution box, when the current generated by the generator through power generation is too low, the thermal relay can automatically cut off a circuit, and when the electronic controller in the distribution box does not receive the current generated by the thermal relay, the circuit of a water pump assembly power supply cable can be automatically cut off; by installing the assembly used for preventing the device from idling operation in the water cut-off state on the device, power of the water pump can be cut off in time, idling operation of the water pump assembly in the device is avoided, and damage to the water pump assembly caused by long-time idling operation is prevented.
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Description

Technical Field

[0001] The present application belongs to the technical field of water supply equipment, and specifically relates to a pressure tank water outage anti-idling device. Background Art

[0002] Water supply equipment refers to equipment used to provide clean water for residential life, industrial production, agricultural irrigation, etc. It includes the entire system from water source extraction, transportation, storage to final water supply to ensure that water resources can be effectively used and distributed.

[0003] The pressure tank is used in a closed water circulation system to balance the water volume and pressure, avoiding frequent opening of the safety valve and frequent water replenishment of the automatic water replenishment valve. In addition to accommodating the expansion water, the expansion tank can also serve as a water replenishment tank. The expansion tank is filled with air to obtain a larger volume to accommodate the expansion water. The high and low pressure expansion tanks can use their own pressure to replenish water to the pressure stabilization system in parallel. The control of each point of this device is interlocking reaction, automatic operation, small pressure fluctuation range, safe and reliable, energy-saving, and good economic effect.

[0004] However, the existing device is not equipped with a component for preventing the device from idling when the water is cut off, and the power of the water pump cannot be cut off in time, causing the water pump component inside the device to idle. Long-term idling will cause damage to the water pump component. Utility Model Content

[0005] The purpose of this application is to provide a pressure tank anti-idling device in order to solve the problem that the device mentioned above is not equipped with a component for preventing the device from idling when the water is out of water, and the power of the water pump cannot be cut off in time, causing the water pump component inside the device to idle. Long-term idling will cause damage to the water pump component.

[0006] The technical solution adopted in the present application is as follows: it includes a device base, a distribution box is fixedly installed on the rear part of the upper surface of the device base, an impeller housing is fixedly installed in the middle of the upper surface of the device base, a rotating shaft is installed through the inside of the impeller housing, an impeller is fixedly installed on the lower surface of the rotating shaft, a generator is fixedly installed on the upper surface of the rotating shaft, and a thermal relay is connected and installed between the same inner side of the distribution box and the generator.

[0007] By adopting the above technical scheme, a distribution box is fixedly installed on the rear part of the upper surface of the device base, an impeller housing is fixedly installed in the middle of the upper surface of the device base, a rotating shaft is installed through the inside of the impeller housing, an impeller is fixedly installed on the lower surface of the rotating shaft, a generator is fixedly installed on the upper surface of the rotating shaft, a thermal relay is connected and installed between the same inner side of the distribution box and the generator, and the device base serves as the installation base of the device, which is used to connect various components. The interior of the distribution box contains cables and electronic controllers for supplying power to the water pump assembly, the pressure tank assembly and other components. In addition, a hole is opened at the lower end of the distribution box to allow an external power cord to provide power to the power supply cable inside the distribution box. The impeller housing can provide a position for the installation of an anti-idling component. A combination of a rotating shaft, an impeller and a generator is adopted. When there is a When water flows through, the impeller on the lower surface of the shaft is driven to rotate by the water flow inside the impeller casing, thereby generating electricity through the generator on the upper surface of the impeller. The power generation of the generator is used to indicate that there is water flowing inside the pressure tank and it will not idle. The thermal relay connects the generator with the electronic controller of the water pump inside the distribution box. When the current generated by the generator is too low, the thermal relay will automatically cut off the circuit. When the electronic controller inside the distribution box does not receive the current generated by the thermal relay, it will automatically cut off the circuit of the power supply cable of the water pump assembly, thereby preventing the device from idling. By installing a component in the device to prevent the device from idling when the water is out of water, the power of the water pump can be cut off in time, the idling of the water pump assembly inside the device can be avoided, and damage to the water pump assembly caused by long-term idling can be prevented.

[0008] In a preferred embodiment, a plurality of pressure tank support frames are fixedly mounted on the left outer surface of the device base, and a pressure tank is fixedly mounted inside the pressure tank support frame.

[0009] By adopting the above technical solution, multiple pressure tank support frames are fixedly installed on the left outer surface of the device base, and the pressure tank is fixedly installed inside the pressure tank support frame. The pressure tank support frame can support the pressure tank, and the inside of the pressure tank can balance the water pressure in the water supply system. When the water pump assembly is working, it pushes water into the pressure tank, increasing the water pressure in the tank and maintaining a certain stable water pressure for a certain period of time.

[0010] In a preferred embodiment, an air pump mounting seat is fixedly mounted on the rear portion of the upper surface of the pressure tank, and an air pump is fixedly mounted on the upper surface of the air pump mounting seat.

[0011] By adopting the above technical solution, an air pump mounting seat is fixedly installed on the rear part of the upper surface of the pressure tank, and an air pump is fixedly installed on the upper surface of the air pump mounting seat. The air pump mounting seat provides a position for the installation of the air pump. The air pump can fill the pressure tank with a certain amount of air to balance the operation of the water pump assembly and provide stable water pressure. It is convenient to replenish air, adjust the pre-charge pressure, and maintain and service the pressure tank.

[0012] In a preferred embodiment, a pressure pump is fixedly installed on the left side of the upper surface of the pressure tank, and a safety valve is fixedly installed on the right side of the upper surface of the pressure tank.

[0013] By adopting the above technical solution, a pressure pump is fixedly installed on the left side of the upper surface of the pressure tank, and a safety valve is fixedly installed on the right side of the upper surface of the pressure tank. The pressure pump can display the pressure condition inside the pressure tank. Opening the safety valve can release the pressure when the pressure inside the pressure tank is too high, thereby preventing the pressure inside the pressure tank from being too high.

[0014] In a preferred embodiment, a gate valve is fixedly installed on the left outer surface of the pressure tank, and a water pump is fixedly installed on the right upper surface of the device base.

[0015] By adopting the above technical solution, a gate valve is fixedly installed on the left outer surface of the pressure tank, and a water pump is fixedly installed on the right upper surface of the device base. The gate valve can be connected to an external pipeline to provide water for other external equipment, and the water pump is connected to an external water source to ensure normal water supply to the device.

[0016] In a preferred embodiment, a first pipeline is fixedly installed between the impeller housing and the water pump, and a second pipeline is fixedly installed between the impeller housing and the pressure tank.

[0017] By adopting the above technical solution, a first pipe is fixedly installed between the impeller housing and the water pump, and a second pipe is fixedly installed between the impeller housing and the pressure tank. By using a combination of the first pipe and the second pipe, the water source inside the device can normally enter and exit the impeller housing, thereby ensuring that the water source status can be monitored normally.

[0018] In a preferred embodiment, a control box is fixedly mounted on the front side of the upper surface of the device base.

[0019] By adopting the above technical solution, a control box is fixedly installed on the front side of the upper surface of the device base. The control box contains PLC controllers, touch panels and other equipment, allowing staff to view and control the status and parameters of the device.

[0020] In a preferred embodiment, a check valve is fixedly installed in the middle of the second pipeline.

[0021] By adopting the above technical solution, a check valve is fixedly installed in the middle of the second pipeline. The check valve is used to prevent the pressure inside the pressure tank from causing the water source to reversely enter the impeller housing from the inside of the second pipeline, thereby affecting the normal operation of the device.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In the present application, a combination of a rotating shaft, an impeller and a generator is adopted. When water flows through the inside of the impeller housing, the impeller on the lower surface of the rotating shaft is driven to rotate by the water flow inside the impeller housing, thereby generating electricity through the generator on the upper surface of the impeller. The power generation of the generator is used to indicate that there is water flowing through the inside of the pressure tank and it will not idle. The thermal relay connects the generator with the electronic controller of the water pump inside the distribution box. When the current generated by the generator is too low, the thermal relay will automatically cut off the circuit. When the electronic controller inside the distribution box does not receive the current generated by the thermal relay, it will automatically cut off the circuit of the power supply cable of the water pump assembly, thereby preventing the device from idling. By installing a component for preventing the device from idling in a water outage state in the device, the power of the water pump can be cut off in time, the idling of the water pump assembly inside the device can be avoided, and damage to the water pump assembly caused by long-term idling can be prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front three-dimensional structure of a pressure tank water-stop anti-idling device in this application;

[0025] Figure 2 It is a schematic diagram of the front three-dimensional structure in this application;

[0026] Figure 3 It is a schematic diagram of the front three-dimensional structure in this application;

[0027] Figure 4 It is a schematic diagram of the front three-dimensional structure in this application.

[0028] Markings in the figure: 1. Device base; 2. Distribution box; 3. Impeller housing; 4. Rotating shaft; 5. Impeller; 6. Generator; 7. Thermal relay; 8. Pressure tank support frame; 9. Pressure tank; 10. Air pump mounting base; 11. Air pump; 12. Pressure pump; 13. Safety valve; 14. Gate valve; 15. Water pump; 16. First pipeline; 17. Second pipeline; 18. Control box; 19. Check valve. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] Example:

[0031] Reference Figure 1-Figure 3, including a device base 1, the device base 1 serves as the installation base of the device and is used to connect various components. The distribution box 2 contains cables and electronic controllers for powering the water pump assembly, the pressure tank assembly and other components. In addition, a hole is opened at the lower end of the distribution box 2 to allow the external power line to provide power to the power supply cable inside the distribution box 2. The impeller housing 3 can provide a position for the installation of the anti-idling component. A combination of a rotating shaft 4, an impeller 5 and a generator 6 is adopted. When water flows through the inside of the impeller housing 3, the impeller 5 on the lower surface of the rotating shaft 4 is driven to rotate by the water flow inside the impeller housing 3, thereby generating electricity through the generator 6 on the upper surface of the impeller 5, and utilizing The power generation of the generator 6 indicates that there is water flowing inside the pressure tank and the device will not idle. The thermal relay 7 connects the generator 6 with the electronic controller of the water pump inside the distribution box 2. When the current generated by the generator 6 through power generation is too low, the thermal relay 7 will automatically cut off the circuit. When the electronic controller inside the distribution box 2 does not receive the current generated by the thermal relay 7, it will automatically cut off the circuit of the power supply cable of the water pump assembly, thereby preventing the device from idling. By installing a component in the device to prevent the device from idling when the water is out of service, the power of the water pump can be cut off in time, the idling of the water pump assembly inside the device can be avoided, and damage to the water pump assembly caused by long-term idling can be prevented.

[0032] Reference Figure 1 , Figure 2 and Figure 4 The pressure tank support frame 8 can support the pressure tank 9, and the interior of the pressure tank 9 can balance the water pressure in the water supply system. When the water pump assembly is working, it pushes water into the pressure tank, increases the water pressure in the tank, and maintains a certain stable water pressure for a certain period of time.

[0033] Reference Figure 1 , Figure 2 and Figure 4 The air pump mounting seat 10 provides a location for installing the air pump 11. The air pump 11 can fill the pressure tank 9 with a certain amount of air to balance the operation of the water pump assembly and provide a stable water pressure. It is convenient to replenish air, adjust the pre-charge pressure, and maintain and service the pressure tank 9.

[0034] Reference Figure 1 The pressure pump 12 can display the pressure condition inside the pressure tank 9. Opening the safety valve 13 can release the pressure when the pressure inside the pressure tank 9 is too high, thereby preventing the pressure inside the pressure tank 9 from being too high.

[0035] Reference Figure 1 , Figure 2 and Figure 4 The gate valve 14 can be connected to an external pipeline to provide water for other external equipment, and the water pump 15 is connected to the external water source to ensure the normal water supply of the device.

[0036] Reference Figure 2-Figure 4 The combination of the first pipe 16 and the second pipe 17 allows the water source inside the device to normally enter and exit the impeller housing 3, thereby ensuring that 3 can normally monitor the water source status.

[0037] Reference Figure 1 and Figure 4 The control box 18 contains PLC controller, touch panel and other equipment, which allows the staff to view and control the status and parameters of the device.

[0038] Reference Figure 4 The check valve 19 is used to prevent the pressure inside the pressure tank 9 from causing the water source to reversely enter the impeller housing 3 from the inside of the second pipe 17, thereby affecting the normal operation of the device.

[0039] The implementation principle of the embodiment of the pressure tank water stop anti-idling device of the present application is as follows: a combination of a rotating shaft 4, an impeller 5 and a generator 6 is used. When water flows through the inside of the impeller housing 3, the impeller 5 on the lower surface of the rotating shaft 4 is driven to rotate by the water flow inside the impeller housing 3, thereby generating electricity through the generator 6 on the upper surface of the impeller 5. The power generation of the generator 6 is used to indicate that there is water flowing inside the pressure tank and it will not idle. The thermal relay 7 connects the generator 6 with the electronic controller of the water pump inside the distribution box 2. When the current generated by the generator 6 is too low, the thermal relay 7 will automatically cut off the circuit. When the electronic controller inside the distribution box 2 does not receive the current generated by the thermal relay 7, it will automatically cut off the circuit of the power supply cable of the water pump assembly, thereby preventing the device from idling.

[0040] The pressure tank support frame 8 can support the pressure tank 9. The interior of the pressure tank 9 can balance the water pressure in the water supply system. When the water pump assembly is working, it pushes water into the pressure tank to increase the water pressure in the tank and maintain a certain stable water pressure for a certain period of time. The air pump mounting seat 10 provides a position for the installation of the air pump 11. The air pump 11 can fill the interior of the pressure tank 9 with a certain amount of air to balance the operation of the water pump assembly and provide a stable water pressure. It is convenient to add air, adjust the pre-charge pressure, and maintain and service the pressure tank 9;

[0041] By installing a component in the device to prevent the device from idling when the water is out of service, the power to the water pump can be cut off in time, the water pump component inside the device can be prevented from idling, and damage to the water pump component caused by long-term idling can be prevented.

[0042] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A pressure tank water-stop anti-idling device, comprising a device base (1), Features: A distribution box (2) is fixedly mounted on the rear portion of the upper surface of the device base (1); an impeller housing (3) is fixedly mounted in the middle of the upper surface of the device base (1); a rotating shaft (4) is installed through the interior of the impeller housing (3); an impeller (5) is fixedly mounted on the lower surface of the rotating shaft (4); a generator (6) is fixedly mounted on the upper surface of the rotating shaft (4); and a thermal relay (7) is connected and mounted between the same inner sides of the distribution box (2) and the generator (6).

2. A pressure tank anti-idling device when water is cut off as claimed in claim 1, Features: A plurality of pressure tank support frames (8) are fixedly mounted on the left outer surface of the device base (1), and a pressure tank (9) is fixedly mounted inside the pressure tank support frame (8).

3. A pressure tank anti-idling device when water is cut off as claimed in claim 1, Features: An air pump mounting seat (10) is fixedly mounted on the rear portion of the upper surface of the pressure tank (9), and an air pump (11) is fixedly mounted on the upper surface of the air pump mounting seat (10).

4. A pressure tank anti-idling device when water is cut off as claimed in claim 1, Features: A pressure pump (12) is fixedly installed on the left side of the upper surface of the pressure tank (9), and a safety valve (13) is fixedly installed on the right side of the upper surface of the pressure tank (9).

5. The anti-idling device for a pressure tank when water is cut off as claimed in claim 1, Features: A gate valve (14) is fixedly mounted on the left outer surface of the pressure tank (9), and a water pump (15) is fixedly mounted on the right upper surface of the device base (1).

6. A pressure tank water-stop anti-idling device as claimed in claim 1, Features: A first pipeline (16) is fixedly installed between the impeller housing (3) and the water pump (15), and a second pipeline (17) is fixedly installed between the impeller housing (3) and the pressure tank (9).

7. The anti-idling device for a pressure tank when water is cut off as claimed in claim 1, Features: A control box (18) is fixedly mounted on the front side of the upper surface of the device base (1).

8. A pressure tank anti-idling device when water is cut off as claimed in claim 6, Features: A check valve (19) is fixedly installed in the middle of the second pipeline (17).