Ash removal device for biomass boiler
By designing motor-driven brushes and water tank spray heads in biomass boilers to remove dust and carbon deposits, the problem of dust accumulation in the boiler is solved, combustion efficiency is improved, operating costs are reduced, and maintenance process is simplified.
Patent Information
- Application Number
- CN202420237743.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The lack of ash cleaning function of existing biomass boilers leads to accumulation of dust and carbon deposits inside the boilers, reducing combustion efficiency, increasing energy waste, high operating costs, and posing an obstacle to sustainable energy utilization.
A biomass boiler dust cleaning device is designed, including a motor-driven brush, water tank, water pump, spray head and a removable filter plate. The motor-driven brush removes dust and carbon deposits. The water tank and spray head jointly clean, making the filter plate convenient Maintenance and inspection.
Improves the combustion efficiency of biomass boilers, reduces energy waste, reduces operating costs, and simplifies the cleaning and maintenance process, ensuring filtration results.
Smart Images

Figure CN222186976U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass boilers, in particular to a biomass boiler ash cleaning device. Background Art
[0002] A biomass boiler is a device that uses biomass energy for heating or power generation. Biomass refers to the general term for organic matter from plants or animals, including wood, straw, husks, sawdust, domestic garbage, livestock and poultry manure, etc. Biomass boilers burn these biomass materials and convert them into heat energy for heating, hot water production or power generation.
[0003] In the prior art, most biomass boilers do not have a ash cleaning function. The purpose of ash cleaning is to remove dust and impurities generated during the combustion process of the boiler. If not cleaned in time, these ash deposits will accumulate inside the boiler, resulting in a decrease in combustion efficiency. The decrease in efficiency will lead to energy waste and increase the demand for biomass fuel. Therefore, a biomass boiler ash cleaning device is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a biomass boiler cleaning device, which aims to improve the problem in the prior art that as the combustion efficiency decreases, the energy utilization efficiency of the biomass boiler decreases, resulting in more fuel being consumed to generate the same amount of heat, which not only increases the operating cost but also constitutes an obstacle to the effective use of sustainable energy.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a biomass boiler cleaning device, including a boiler and a water tank, a cleaning assembly is arranged on the rear side of the water tank, buckle assemblies are arranged on the front and rear sides of the left part of the water tank, a bracket is fixedly connected to the top of the boiler, a motor is fixedly connected to the middle of the bracket, a connecting frame is fixedly connected to the motor driving end, brushes are fixedly connected to the bottom of the connecting frame, a feed port is fixedly connected to the top right side of the boiler, a cover plate is rotatably connected to the bottom right side of the boiler, an ash discharge port is opened at the bottom right side of the boiler, and the cover plate is rotatably connected to the right side of the ash discharge port.
[0006] Furthermore, the cleaning component includes a water pump, which is fixedly connected to the middle of the rear side of the water tank, the water pump output end is fixedly connected to a delivery pipe, the top of the delivery pipe is fixedly connected to an annular pipe, and the bottom of the annular pipe is fixedly connected to a plurality of evenly distributed nozzles.
[0007] Furthermore, the buckle assembly includes two springs, which are respectively fixedly connected to the front and rear sides of the left part of the water tank, and the two springs are fixedly connected with a clamping block on the sides facing each other, and the two clamping blocks are fixedly connected with a pull rod on the sides away from each other.
[0008] Furthermore, a filter plate is slidably connected to the middle of the water tank, and slots are provided on both the front and rear sides of the left part of the filter plate, and the two blocks are respectively embedded and connected in the two slots on the opposite sides.
[0009] Furthermore, both the front and rear sides of the left part of the water tank are provided with limiting grooves, and the separated sides of the two springs are respectively fixedly connected in the two limiting grooves.
[0010] Furthermore, a drain pipe is fixedly connected to the boiler on the side facing the water tank.
[0011] Furthermore, outer sides of the plurality of brushes are in contact with the inner wall of the boiler.
[0012] Furthermore, a base 1 is fixedly connected to the bottom of the boiler, and a base 2 is fixedly connected to the bottom of the water tank.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the motor, the connecting frame and the brush cooperate with each other to remove dust and carbon deposits inside the boiler to prevent them from forming obstacles during the combustion process, which helps to improve the combustion efficiency of the biomass boiler, reduce energy waste and reduce operating costs.
[0015] 2. In the utility model, through the cooperation of the water tank, spring, block and filter plate, the easy-to-disassemble design of the filter plate makes cleaning and maintenance easier. The staff can easily disassemble the filter plate for cleaning and inspection to ensure that excessive dirt and impurities are not accumulated on its surface to maintain the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional schematic diagram of a biomass boiler ash cleaning device proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of a brush of a biomass boiler ash cleaning device proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of a water pump for a biomass boiler ash cleaning device proposed in the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the structure of a water tank of a biomass boiler ash cleaning device.
[0020] Legend:
[0021] 1. Boiler; 2. Bracket; 3. Motor; 4. Connecting frame; 5. Brush; 6. Feed inlet; 7. Ash outlet; 8. Cover plate; 9. Water tank; 10. Base one; 11. Cleaning assembly; 111. Water pump; 112. Delivery pipe; 113. Ring pipe; 114. Nozzle; 12. Buckle assembly; 121. Spring; 122. Block; 123. Pull rod; 13. Drain pipe; 14. Filter plate; 15. Limiting groove; 16. Slot; 17. Base two. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1-2 The utility model provides an embodiment: a biomass boiler ash cleaning device, including a boiler 1 and a water tank 9, a cleaning assembly 11 is arranged on the rear side of the water tank 9, buckle assemblies 12 are arranged on the front and rear sides of the left part of the water tank 9, a base 10 is fixedly connected to the bottom of the boiler 1, a base 2 17 is fixedly connected to the bottom of the water tank 9, a bracket 2 is fixedly connected to the top of the boiler 1, a motor 3 is fixedly connected to the middle of the bracket 2, a connecting frame 4 is fixedly connected to the driving end of the motor 3, brushes 5 are fixedly connected to the bottom of the connecting frame 4, and the outer sides of multiple brushes 5 are all in contact with the inner wall of the boiler 1, a feed port 6 is fixedly connected to the top of the right side of the boiler 1, a cover plate 8 is rotatably connected to the bottom of the right side of the boiler 1, an ash discharge port 7 is opened at the bottom of the right side of the boiler 1, and the cover plate 8 is rotatably connected to the right side of the ash discharge port 7, and a drain pipe 13 is fixedly connected to the side facing the boiler 1 and the water tank 9.
[0024] Specifically, the boiler 1 is the core part of the whole system, which is used to burn biomass fuel and generate heat energy. The top of the boiler 1 is fixedly connected with a bracket 2, and the middle of the bracket 2 is fixedly connected with a motor 3. The motor 3 transmits power to the brush 5 at the bottom through the connecting frame 4. Multiple brushes 5 are connected to the bottom of the connecting frame 4 and rotated by the drive of the motor 3. These brushes 5 are in contact with the inner wall of the boiler 1 and are used to clean the dust and carbon deposits on the inner wall. The feed port 6 is located at the top of the right side of the boiler 1, which is used to put biomass fuel for the boiler 1 to burn and generate heat energy. The ash discharge port 7 is located at the bottom of the right side of the boiler 1, which is used to discharge the dust generated by combustion. The cover plate 8 is located on the right side of the ash discharge port 7, and is connected by rotation to control the opening and closing of the ash discharge port 7. The water tank 9 is located on the opposite side of the boiler 1, and the bottom is fixedly connected with a base 2 17, which is used for water source storage and wastewater collection to ensure that the wastewater generated during the cleaning process is properly treated. The drain pipe 13 is fixedly connected to the side of the boiler 1 facing the water tank 9, which is used to discharge the wastewater generated after the boiler 1 is cleaned.
[0025] Reference Figure 1-3 The cleaning component 11 includes a water pump 111, which is fixedly connected to the middle of the rear side of the water tank 9. The output end of the water pump 111 is fixedly connected to a delivery pipe 112, the top of the delivery pipe 112 is fixedly connected to an annular pipe 113, and the bottom of the annular pipe 113 is fixedly connected to a plurality of evenly distributed nozzles 114.
[0026] Specifically, the cleaning component 11 is located at the rear side of the water tank 9 and is used for cleaning the boiler 1. The water pump 111 is a key part of the cleaning component 11 and is fixedly connected to the middle of the rear side of the water tank 9. Its main function is to provide hydraulic power to transport water from the water tank 9 to the nozzle 114 for cleaning the inner wall of the boiler 1. The delivery pipe 112 is connected to the output end of the water pump 111 and is responsible for guiding the water flow delivered by the water pump 111 to the cleaning area. The annular pipe 113 is located at the top of the delivery pipe 112 and can effectively guide the water flow to the nozzle 114. A plurality of evenly distributed nozzles 114 are fixedly connected to the bottom of the annular pipe 113. The nozzle 114 is responsible for spraying water onto the inner wall of the boiler 1, and cooperates with the brush 5 to clean carbon deposits and dust to maintain the efficiency of the boiler 1.
[0027] Reference Figure 1 , Figure 2 and Figure 4The buckle assembly 12 includes two springs 121, which are respectively fixedly connected to the front and rear sides of the left part of the water tank 9. Limiting grooves 15 are provided on the front and rear sides of the left part of the water tank 9. The two springs 121 are respectively fixedly connected in the two limiting grooves 15 on the separated sides. The two springs 121 are fixedly connected with a clamping block 122 on the opposite sides. The two clamping blocks 122 are fixedly connected with a pull rod 123 on the separated sides. A filter plate 14 is slidably connected to the middle part of the water tank 9. The filter plate 14 is provided with clamping grooves 16 on the front and rear sides of the left part. The two clamping blocks 122 are respectively embedded in the two clamping grooves 16 on the opposite sides.
[0028] Specifically, the buckle assembly 12 is located on the front and rear sides of the left part of the water tank 9, and is used to fix the connection between the water tank 9 and the filter plate 14 to ensure that the connection between them is firm. The two springs 121 are fixedly connected to the front and rear sides of the left part of the water tank 9 to provide elastic support for the block 122. The limiting groove 15 is used to limit the position of the spring 121. The block 122 is fixedly connected to a pull rod 123 on one side to adjust the position of the block 122. The middle part of the water tank 9 is slidably connected to the filter plate 14, which is used to filter impurities in the waste water after cleaning the boiler 1. The filter plate 14 is provided with slots 16 on the front and rear sides of the left part. The two blocks 122 are respectively embedded in these slots 16 on the opposite sides to ensure that the filter plate 14 is firmly connected to the water tank 9.
[0029] Working principle: First, put the biomass fuel into the boiler 1, and then burn it through the feed port 6 to generate heat energy. As the combustion process proceeds, dust and carbon deposits will be generated on the inner wall of the boiler 1. The motor 3 is started, and the motor 3 drives the brush 5 to rotate through the connecting frame 4. The brush 5 abuts against the inner wall of the boiler 1 to clean the dust and carbon deposits on the inner wall. During the cleaning process, the water pump 111 draws water from the water tank 9, and transports the water to the annular pipe 113 through the delivery pipe 112. The annular pipe 113 guides the water flow to the nozzle 114. The nozzle 114 sprays the water flow onto the inner wall of the boiler 1, and cooperates with the brush 5 to thoroughly clean the inner wall of the boiler 1.
[0030] After cleaning, the wastewater is discharged into the water tank 9 through the drain pipe 13. The filter plate 14 at the bottom of the water tank 9 can filter out impurities in the wastewater to ensure environmental pollution during the wastewater discharge process. After long-term use, a large amount of impurities will accumulate on the surface of the filter plate 14, thereby affecting the filtering effect. Pulling the pull rod 123 drives the block 122 to shrink into the limit groove 15, and the block 122 is separated from the left front and rear sides of the filter plate 14. The filter plate 14 can be slid out for cleaning and maintenance.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A biomass boiler ash cleaning device, comprising a boiler (1) and a water tank (9), characterized in that: A cleaning assembly (11) is arranged at the rear side of the water tank (9), and buckle assemblies (12) are arranged on both the front and rear sides of the left part of the water tank (9). A bracket (2) is fixedly connected to the top of the boiler (1), a motor (3) is fixedly connected to the middle of the bracket (2), a connecting frame (4) is fixedly connected to the driving end of the motor (3), and brushes (5) are fixedly connected to the bottom of the connecting frame (4). A feed inlet (6) is fixedly connected to the top of the right side of the boiler (1), and a cover plate (8) is rotatably connected to the bottom of the right side of the boiler (1). An ash discharge port (7) is provided at the bottom of the right side of the boiler (1), and the cover plate (8) is rotatably connected to the right side of the ash discharge port (7).
2. A biomass boiler ash cleaning device according to claim 1, characterized in that: The cleaning component (11) comprises a water pump (111), the water pump (111) being fixedly connected to the middle of the rear side of the water tank (9), the output end of the water pump (111) being fixedly connected to a delivery pipe (112), the top end of the delivery pipe (112) being fixedly connected to an annular pipe (113), and the bottom of the annular pipe (113) being fixedly connected to a plurality of evenly distributed spray heads (114).
3. The biomass boiler cleaning device according to claim 1 is characterized in that: The buckle assembly (12) comprises two springs (121), the two springs (121) are respectively fixedly connected to the front and rear sides of the left part of the water tank (9), the two springs (121) are fixedly connected to a clamping block (122) on the sides facing each other, and the two clamping blocks (122) are fixedly connected to a pull rod (123) on the sides away from each other.
4. A biomass boiler ash cleaning device according to claim 3, characterized in that: A filter plate (14) is slidably connected to the middle of the water tank (9), and a card slot (16) is provided on both the front and rear sides of the left part of the filter plate (14), and the two card blocks (122) are respectively embedded and connected in the two card slots (16) on the opposite sides.
5. The biomass boiler ash cleaning device according to claim 3 is characterized by: Limiting grooves (15) are provided on both the front and rear sides of the left part of the water tank (9), and the two springs (121) are fixedly connected in the two limiting grooves (15) at the separated sides.
6. The biomass boiler ash cleaning device according to claim 1, characterized in that: A drainage pipe (13) is fixedly connected to the boiler (1) on the side facing the water tank (9).
7. The biomass boiler ash cleaning device according to claim 1, characterized in that: The outer sides of the plurality of brushes (5) are in contact with the inner wall of the boiler (1).
8. The biomass boiler ash cleaning device according to claim 1, characterized in that: The bottom of the boiler (1) is fixedly connected to a base 1 (10), and the bottom of the water tank (9) is fixedly connected to a base 2 (17).
