Air deflector, air conditioner indoor unit and air conditioner

Through the design and reinforcement support of the two-layer structure air guide plate, the vibration and deformation problems caused by the rotation of the air guide blades are solved, and the resistance to deformation performance and the heat exchange efficiency of the air conditioner are improved.

CN222187282UActive Publication Date: 2024-12-17GD MIDEA AIR CONDITIONING EQUIP CO LTD
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Patent Information

Application Number
CN202420948178.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The air guide plates of existing split wall-mounted air conditioners are easily subjected to forced vibration and deformation due to long-term high-frequency swing or rotation, which affects their service life and heat exchange efficiency.

Method used

The air guide plate design adopts a two-layer structure, in which the inner air guide plate is fixedly connected to the outer air guide plate, and the air guide blade is rotatably connected to the installation base of the outer air guide plate through the through hole of the inner air guide plate, which enhances the air guide plate The strength of the air guide blades reduces the impact of vibration and deformation of the air guide plate by rotating the air guide plate, and improves the deformation resistance of the overall structure through reinforcement and support structure.

Benefits of technology

It effectively improves the deformation resistance of the air guide plate, reduces vibration and deformation caused by the rotation of the air guide blade, extends the service life of the air guide plate, and improves the cooling or heating effect of the air conditioner.

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Abstract

The utility model provides an air deflector, an air conditioner indoor unit and an air conditioner. The air guide plate comprises an inner air guide plate and an outer air guide plate which are fixedly connected, a mounting cavity is formed between the inner air guide plate and the outer air guide plate, the side wall face, away from the mounting cavity, of the inner air guide plate forms an airflow guide face, and the outer air guide plate is located on the leeward side of the inner air guide plate; the side wall face, facing the installation cavity, of the outer air guide plate is provided with an installation base used for rotatably installing the air guide blades, and the inner air guide plate is provided with through holes used for allowing the air guide blades to penetrate through. The whole air guide plate has good deformation resistance, and the rotatable connecting structure between the air guide blades and the mounting base of the air guide plate is firm.
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Description

Technical Field

[0001] The present application relates to but is not limited to the technical field of air conditioning, and specifically refers to an air guide plate, an air conditioner indoor unit and an air conditioner. Background Art

[0002] In the existing split wall-mounted air conditioner, an air guide plate is provided at the air outlet of the indoor unit of the air conditioner, and a plurality of air guide blades are provided on the air guide plate. A driving mechanism is provided to drive the air guide blades to rotate or swing so as to supply air in multiple directions indoors, thereby improving the heat exchange efficiency between the air conditioner and the indoor air. However, after a long time and high frequency of swinging or rotating of the air guide blades, the air guide plate will be forced to vibrate and deform and be damaged. Utility Model Content

[0003] The embodiment of the present application provides an air guide plate, comprising: an inner air guide plate and an outer air guide plate fixedly connected, a mounting cavity is formed between the inner air guide plate and the outer air guide plate, a side wall of the inner air guide plate facing away from the mounting cavity forms an airflow guiding surface, and the outer air guide plate is located on the leeward side of the inner air guide plate;

[0004] A mounting base for rotatably mounting air guide blades is provided on a wall surface of one side of the outer air guide plate facing the mounting cavity, and a through hole for the air guide blades to pass through is provided on the inner air guide plate.

[0005] In some exemplary embodiments, a mounting hole is provided on an end surface of the mounting base facing the inner air guide plate, a bayonet is provided on a side wall surface of the mounting base, and the bayonet extends radially inwardly along the mounting hole to communicate with the mounting hole.

[0006] The mounting base is configured to allow the first hook of the air guide blade to extend into the mounting hole and be slidably engaged with the bayonet, so that the air guide blade can rotate around the axis of the mounting hole.

[0007] In some exemplary embodiments, a plurality of the bayonet holes are provided on the side wall surface of the mounting base, and the plurality of the bayonet holes are sequentially arranged along the circumference of the mounting hole.

[0008] In some exemplary embodiments, a first supporting rib is provided on a side wall of the outer air guide plate facing the mounting cavity, a side surface of the first supporting rib is connected to the mounting base, and an end surface of the first supporting rib abuts against a side wall of the inner air guide plate facing the mounting cavity; and / or

[0009] A second supporting rib is provided on a wall surface of the inner air guide plate facing the installation cavity, and an end surface of the second supporting rib abuts against a wall surface of the outer air guide plate facing the installation cavity.

[0010] In some exemplary embodiments, a hollow structure is provided in the inner air guide plate.

[0011] In some exemplary embodiments, a reinforcement is provided in the installation cavity, one side wall of the reinforcement abuts against the side wall of the outer air guide plate facing the installation cavity, and the other side wall of the reinforcement abuts against the side wall of the inner air guide plate facing the installation cavity.

[0012] In some exemplary embodiments, one reinforcement member is provided and is disposed at one end of the installation cavity; or, two reinforcement members are provided and are respectively disposed at two opposite ends of the installation cavity.

[0013] In some exemplary embodiments, at least one of the side wall surfaces of the outer air guide plate facing the installation cavity and the side wall surfaces of the inner air guide plate facing the installation cavity is provided with a first clip, and the reinforcement is provided with a first snap-fit ​​portion, and the first snap-fit ​​portion is snap-fitted with the first clip; and / or at least one of the side wall surfaces of the outer air guide plate facing the installation cavity and the side wall surfaces of the inner air guide plate facing the installation cavity is provided with a limiting rib, and the limiting rib is limitedly matched with the reinforcement.

[0014] In some exemplary embodiments, the reinforcement member includes a first reinforcement plate, a second reinforcement plate and a connecting rib, the first reinforcement plate and the second reinforcement plate are arranged opposite to each other, the connecting rib is located between the first reinforcement plate and the second reinforcement plate, and the two ends of the connecting rib are respectively connected to the first reinforcement plate and the second reinforcement plate.

[0015] The side wall of the first reinforcing plate facing away from the second reinforcing plate abuts against the side wall of the outer air guide plate facing the installation cavity, and the side wall of the second reinforcing plate facing away from the first reinforcing plate abuts against the side wall of the inner air guide plate facing the installation cavity.

[0016] In some exemplary embodiments, the distance between the first reinforcing plate and the second reinforcing plate gradually increases along the direction pointing to the center of the installation cavity; and / or there are multiple connecting ribs, the multiple connecting ribs are arranged in sequence, and a cavity is formed between two adjacent connecting ribs.

[0017] In some exemplary embodiments, a second buckle is provided at the end of the outer air guide plate, and a second buckling portion is provided at the end of the inner air guide plate, and the second buckling portion is snap-fitted with the second buckle.

[0018] In some exemplary embodiments, the mounting base is integrally formed with the outer air guide plate.

[0019] In some exemplary embodiments, the outer air guide plate is a plastic part, and the inner air guide plate is a metal plate; or; or, the material of the outer air guide plate and the inner air guide plate is PC+GF10.

[0020] In some exemplary embodiments, the outer air guide plate and the inner air guide plate are a split assembly structure, or the outer air guide plate and the inner air guide plate are an integrated structure.

[0021] In some exemplary embodiments, the outer air guide plate and the inner air guide plate are an integrated structure formed by gas-assisted injection molding.

[0022] The present application also provides an indoor unit of an air conditioner, comprising a body, an air guide plate and air guide blades as described in any one of the above embodiments, the body is provided with an air outlet, the air guide plate is rotatably mounted to the body, and the air guide plate is configured to open or close the air outlet, and the air guide blades are rotatably mounted to a mounting base of the air guide plate.

[0023] In some exemplary embodiments, the air conditioner indoor unit also includes a driving mechanism and a transmission mechanism, the transmission mechanism includes a linear connecting rod, a plurality of the air guide blades are provided, and the plurality of air guide blades are rotatably connected to the connecting rod, the driving mechanism is connected to the transmission mechanism, and is configured to drive the connecting rod to translate to drive the air guide blades to rotate.

[0024] The present application also provides an air conditioner, comprising the air conditioner indoor unit described in any of the above embodiments.

[0025] The wind deflector of the embodiment of the present application is provided with an inner wind deflector and an outer wind deflector fixedly connected, and the wind deflector is a two-layer structure with high strength. The wind deflector blades pass through the through holes of the inner wind deflector and are rotatably connected to the mounting base on the outer wind deflector. Since the strength of the wind deflector is enhanced, the rotation of the wind deflector blades themselves will not cause large vibrations of the wind deflector, and the rotation of the wind deflector blades has little effect on the deformation of the wind deflector. Therefore, the wind deflector of the embodiment of the present application has good anti-deformation performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional schematic diagram of the assembly structure of the air guide plate and the air guide blades according to an embodiment of the present application;

[0027] Figure 2 for Figure 1 A schematic front view of an assembly structure of an air guide plate and air guide blades;

[0028] Figure 3 for Figure 2 Schematic diagram of the left view structure;

[0029] Figure 4 for Figure 2 AA section structure schematic diagram;

[0030] Figure 5 for Figure 2 BB section structure schematic diagram;

[0031] Figure 6 This is a schematic diagram of the three-dimensional structure of an outer air guide plate according to an embodiment of the present application;

[0032] Figure 7 for Figure 6 An enlarged schematic diagram of the C-section structure;

[0033] Figure 8 for Figure 6 A schematic diagram of the main structure of the outer air guide plate;

[0034] Fig. 9 for Figure 8 DD-direction cross-sectional structural diagram;

[0035] Fig.10 for Figure 8 EE section structure schematic diagram;

[0036] Fig.11 A cross-sectional schematic diagram of an assembly structure of an air guide plate and air guide blades according to another embodiment of the present application;

[0037] Fig.12 A cross-sectional schematic diagram of an assembly structure of an air guide plate and air guide blades according to another embodiment of the present application;

[0038] Fig.13 A schematic front view of an assembly structure of an air guide plate and air guide blades according to another embodiment of the present application;

[0039] Fig.14 for Fig.13 FF section structure schematic diagram;

[0040] Fig.15 for Fig.14 An enlarged schematic diagram of the G-section structure;

[0041] Fig.16 for Fig.14 An enlarged schematic diagram of the H-section structure;

[0042] Fig.17 This is a schematic diagram of the three-dimensional structure of a reinforcement member according to an embodiment of the present application;

[0043] Fig.18 A schematic diagram of the three-dimensional structure of a reinforcement member according to another embodiment of the present application;

[0044] Fig.19A schematic diagram of deformation measurement points when a single body test is performed on an air guide plate according to an embodiment of the present application;

[0045] Fig. 20 The figure is a comparison of the experimental results of the air guide plate made of ABS material and the air guide plate made of ABS material with additional aluminum reinforcement under low temperature, high temperature and humid heat conditions;

[0046] Fig.21 This is a schematic diagram of the experimental results of the air guide plate made of PC+GF10 material under low temperature, high temperature and humid heat conditions.

[0047] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0048] 100-wind guide plate, 1-inner wind guide plate, 11-through hole, 12-hollow structure, 13-limiting rib, 14-second buckle, 2-outer wind guide plate, 21-mounting base, 211-mounting hole, 212-bayonet, 22-first supporting rib, 23-first buckle, 24-second buckle, 3-mounting cavity, 4-wind guide blade, 41-first hook, 5-reinforcement member, 51-first buckle, 52-first reinforcement plate, 53-second reinforcement plate, 54-connecting rib, 6-connecting rod. DETAILED DESCRIPTION

[0049] The principles and features of the present application are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present application and are not used to limit the scope of the present application.

[0050] like Figure 1-Figure 18 As shown, some embodiments of the present application provide an air guide plate, an air conditioner indoor unit and an air conditioner.

[0051] like Figure 1-Figure 5 As shown, the wind deflector 100 provided in one embodiment of the present application comprises an inner wind deflector 1 and an outer wind deflector 2 which are fixedly connected, a mounting cavity 3 is formed between the inner wind deflector 1 and the outer wind deflector 2, a side wall of the inner wind deflector 1 which faces away from the mounting cavity 3 forms an airflow guiding surface, and the outer wind deflector 2 is located on the leeward side of the inner wind deflector 1. A mounting base 21 for rotatably mounting the wind guide blade 4 is provided on a side wall of the outer wind deflector 2 which faces the mounting cavity 3, and a through hole 11 for the wind guide blade 4 to pass through is provided on the inner wind deflector 1.

[0052] The air guide plate 100 of the embodiment of the present application is installed at the air outlet position of the indoor unit of the air conditioner, and the hot air or cold air blown out of the indoor unit of the air conditioner can be blown into the room through the air outlet. The air guide plate 100 of the embodiment of the present application forms an airflow guiding surface on the side of the inner air guide plate 1 away from the installation cavity 3, and the airflow guiding surface of the air guide plate 100 can be used to guide the flow direction of the airflow blown out from the air outlet of the indoor unit of the air conditioner. The installation base 21 of the outer air guide plate 2 is installed with an air guide blade (such as a shutter form) 4 that can rotate to a certain angle (i.e. swing), and the indoor unit of the air conditioner is also provided with a driving mechanism for driving the air guide blade 4 to swing. Through the swinging movement of the air guide blade 4, the airflow blown out from the air outlet flows toward all directions of the room, thereby increasing the blowing range of the indoor unit of the air conditioner and improving the cooling or heating effect of the indoor unit of the air conditioner.

[0053] The wind guide plate 100 of the embodiment of the present application is provided with an inner wind guide plate 1 and an outer wind guide plate 2 fixedly connected. The wind guide plate 100 is a two-layer structure with high strength, so that the wind guide plate 100 is not easily deformed and damaged by external vibration (such as: the swing of the wind guide blade 4 drives the wind guide plate 100 to vibrate and be damaged, and the deformation of the wind guide plate 100 caused by the high temperature and low temperature airflow blown out of the air outlet can be improved. Figure 5 As shown, a side wall of the outer air guide plate 2 facing the mounting cavity 3 is provided with a mounting base 21 for rotatably mounting the air guide blade 4, and the inner air guide plate 1 is provided with a through hole 11 for the air guide blade 4 to pass through, so that the air guide blade 4 passes through the through hole 11 of the inner air guide plate 1 and is connected to the mounting base 21 on the outer air guide plate 2, so as to realize the rotational connection between the air guide blade 4 and the air guide plate 100. Due to the enhanced strength of the air guide plate 100, the rotational movement of the air guide blade 4 itself will not cause a large vibration of the air guide plate 100, and the rotational movement of the air guide blade 4 has little effect on the deformation of the air guide plate 100. Therefore, the air guide plate 100 of the embodiment of the present application has good anti-deformation performance.

[0054] Compared to installing the air guide blade 4 to the inner air guide plate 1, installing the air guide blade 4 to the mounting base 21 arranged in the mounting cavity 3 of the air guide plate 100 allows a portion of the air guide blade 4 to extend into the mounting cavity 3 of the air guide plate 100, which is beneficial to reducing the size of the portion of the air guide blade 4 located outside the air guide plate 100, and further beneficial to reducing the overall size of the air conditioner indoor unit.

[0055] In addition, in the existing wind deflector, a connection structure connected to the chassis is designed in the middle of the wind deflector to enhance the anti-deformation ability of the wind deflector, resulting in a bent portion in the middle of the connecting rod connecting the wind guide blades to avoid the connection structure in the middle of the wind deflector. The wind deflector 100 of the embodiment of the present application has high structural strength and strong anti-deformation ability, so the connection structure connecting the middle of the wind deflector 100 with the chassis can be eliminated, so that the connecting rod 6 connecting the wind guide blade 4 no longer needs to be designed with a middle bent portion, so that the connecting rod 6 can be in a straight line, and after the connecting rod 6 is straightened, an additional wind guide blade 4 can be set in the middle position to increase the wind sweeping range.

[0056] In an exemplary embodiment, Figure 4 , Figure 5 and Figure 7 As shown, a mounting hole 211 is provided on one end surface of the mounting base 21 facing the inner air guide plate 1 , a bayonet 212 is provided on the side wall surface of the mounting base 21 , and the bayonet 212 extends radially inwardly along the mounting hole 211 until it is connected to the mounting hole 211 .

[0057] The mounting base 21 is configured to allow the first hook 41 of the air guide blade 4 to extend into the mounting hole 211 and be slidably engaged with the bayonet 212 , so that the air guide blade 4 can rotate around the axis of the mounting hole 211 .

[0058] Specifically, the mounting base 21 is provided with a mounting hole 211 and a bayonet 212, so that the wind guide blade 4 can be smoothly mounted on the mounting base 21. Figure 4 and Figure 7 As shown, the bayonet 212 is configured to extend radially inwardly along the mounting hole 211 to communicate with the mounting hole 211, so that the first hook 41 of the air guide blade 4 can be snapped into the buckle 212 after passing through the mounting hole 211; the bayonet 212 can also make room for the rotational movement of the air guide blade 4, so that the air guide blade 4 can rotate to a certain angle.

[0059] The embodiment of the present application adopts a connection structure in which the first hook 41 is clamped to the clamping hole 212 of the mounting base 21 , which has a simple structural design and is easy to install and disassemble.

[0060] In an exemplary embodiment, a plurality of bayonet holes 212 are disposed on the side wall surface of the mounting base 21 , and the plurality of bayonet holes 212 are sequentially arranged along the circumference of the mounting hole 211 .

[0061] Specifically, a plurality of snap-in slots 212 are provided on the side wall surface of the mounting base 21, and a plurality of first hooks 41 can be provided on one end of the air guide blade 4, so that the plurality of first hooks 41 can be slidably engaged with the plurality of snap-in slots 212 in a one-to-one correspondence, making the connection between the air guide blade 4 and the air guide plate 100 more secure.

[0062] Optionally, two opposite bayonet holes 212 may be provided on the side wall surface of the mounting base 21 , so that the mounting base 21 has a simple structural design and is easy to process and assemble.

[0063] In an exemplary embodiment, Figure 4 , Figure 5 and Figure 7 As shown, a first supporting rib 22 is provided on one side wall of the outer air guide plate 2 facing the mounting cavity 3, a side surface of the first supporting rib 22 is connected to the mounting base 21, and an end surface of the first supporting rib 22 abuts against a side wall of the inner air guide plate 1 facing the mounting cavity 3. For example, the mounting base 21 can be connected to two first supporting ribs 22, and the two first supporting ribs 22 and the two bayonet holes 212 can be alternately arranged in sequence along the circumference of the mounting base 21.

[0064] Specifically, a first supporting rib 22 is provided between the outer air guide plate 2 and the inner air guide plate 1 to improve the overall structural strength of the air guide plate 100, so that the high-temperature and low-temperature airflows flowing through the air guide plate 100 will not easily cause a large deformation of the air guide plate 100, and the swinging movement of the air guide blades 4 will not force the air guide plate 100 to vibrate and deform significantly.

[0065] In addition, the first supporting rib 22 is connected to the mounting base 21, which can enhance the connection strength between the mounting base 21 and the outer air guide plate 2, thereby facilitating the installation stability of the air guide blade 4. Of course, the first supporting rib 22 can also be configured not to be connected to the mounting base 21.

[0066] In another exemplary embodiment, a second supporting rib is provided on a wall surface of the inner air guide plate 1 facing the installation cavity 3 , and an end surface of the second supporting rib abuts against a wall surface of the outer air guide plate 2 facing the installation cavity 3 .

[0067] Specifically, a second supporting rib is provided between the outer air guide plate 2 and the inner air guide plate 1 , which can also improve the overall structural strength of the air guide plate 100 and prevent the air guide plate 100 from being significantly deformed or damaged.

[0068] In an exemplary embodiment, Fig.11 As shown, a hollow structure 12 is provided in the inner air guide plate 1 .

[0069] Specifically, the inner air guide plate 1 can be formed by extrusion, and the inner air guide plate 1 is set as a hollow structure 12, so that the outer air guide plate 2 is not easy to deform under the support of the hollow structure 12 of the inner air guide plate 1. The structural design cost is low, the structure is simple, and a relatively low-cost design is used to achieve a better effect of preventing the air guide plate 100 from deforming.

[0070] In an exemplary embodiment, Figure 13-Figure 18As shown, a reinforcement member 5 is provided in the installation cavity 3 , one side wall of the reinforcement member 5 abuts against the side wall of the outer air guide plate 2 facing the installation cavity 3 , and the other side wall of the reinforcement member 5 abuts against the side wall of the inner air guide plate 1 facing the installation cavity 3 .

[0071] Specifically, a reinforcement member 5 is arranged in the installation cavity 3, and one side wall of the reinforcement member 5 is arranged to abut against the side wall of the outer air guide plate 2 facing the installation cavity 3, and the other side wall of the reinforcement member 5 is arranged to abut against the side wall of the inner air guide plate 1 facing the installation cavity 3. In this way, the overall structural strength of the air guide plate 100 composed of the inner air guide plate 1 and the outer air guide plate 2 is improved by the reinforcement rib 5, thereby preventing the air guide plate 100 from being deformed due to the forced vibration of the air guide blades 4 and the temperature change of the external airflow.

[0072] In an exemplary embodiment, the reinforcement member 5 is provided with one and is disposed at one end of the mounting cavity 3; or Fig.14 As shown, two reinforcement members 5 are provided and are respectively arranged at two opposite ends of the installation cavity 3 .

[0073] Specifically, the reinforcement member 5 is arranged at the end of the installation cavity 3 so as to support the space of the installation cavity 3 from the end of the installation cavity 3 and improve the overall structural strength of the wind deflector 100. The reinforcement member 5 is arranged at the end of the installation cavity 3 to leave enough space for the installation base 21 and the first hook 41 to prevent the reinforcement member 5 from interfering with the normal and smooth rotation of the wind guide blade 4. One or two reinforcement members 5 may be provided; the two reinforcement members 5 may be the same, or different as needed.

[0074] In an exemplary embodiment, Fig.14 and Fig.16 As shown, at least one of the side wall of the outer air guide plate 2 facing the installation cavity 3 and the side wall of the inner air guide plate 1 facing the installation cavity 3 is provided with a first buckle 23, and the reinforcement 5 is provided with a first buckle portion 51, which is snap-fitted with the first buckle 23.

[0075] Specifically, the first buckle 23 and the first buckling portion 51 are engaged with each other to fix the connection position of the reinforcement member 5 in the installation cavity 3, and the reinforcement member 5 is firmly connected in the installation cavity 3, thereby preventing the reinforcement member 5 from shaking in the installation cavity 3 of the air guide plate 100. In addition, the engagement structure has a simple structural design and is easy to process and assemble.

[0076] In an exemplary embodiment, Fig.14 and Fig.15 As shown, at least one of the side wall of the outer air guide plate 2 facing the installation cavity 3 and the side wall of the inner air guide plate 1 facing the installation cavity 3 is provided with a limiting rib 13, and the limiting rib 13 cooperates with the reinforcement 5 to limit the position.

[0077] Specifically, the limiting retaining rib 13 limits the reinforcement member 5 at the end of the installation cavity 3, so that the reinforcement member 5 at the end of the installation cavity 3 can better support the space of the installation cavity 3. The limiting retaining rib 13 limits the reinforcement member 5 at the end of the installation cavity 3, and can also prevent the reinforcement member 5 from shaking in the installation cavity 3 to the vicinity of the installation base 21 and the first buckle 41, thereby interfering with the normal rotation of the wind guide blade 4.

[0078] In an exemplary embodiment, Figure 14-18 As shown, the reinforcement 5 includes a first reinforcement plate 52, a second reinforcement plate 53 and a connecting rib 54. The first reinforcement plate 52 and the second reinforcement plate 53 are arranged opposite to each other. The connecting rib 54 is located between the first reinforcement plate 52 and the second reinforcement plate 53, and the two ends of the connecting rib 54 are respectively connected to the first reinforcement plate 52 and the second reinforcement plate 53.

[0079] The side wall of the first reinforcing plate 52 facing away from the second reinforcing plate 53 abuts against the side wall of the outer air guide plate 2 facing the installation cavity 3 , and the side wall of the second reinforcing plate 53 facing away from the first reinforcing plate 52 abuts against the side wall of the inner air guide plate 1 facing the installation cavity 3 .

[0080] Specifically, the reinforcement 5 adopts a roughly I-shaped structure composed of a first reinforcement plate 52, a second reinforcement plate 53 and a connecting rib 54, which can improve the overall structural strength of the reinforcement 5 and reduce the weight of the reinforcement 5, so that the overall mass of the air guide plate 100 is lighter and has a strong deformation resistance.

[0081] In an exemplary embodiment, Fig.14 , Fig.15 and Fig.16 As shown, along the direction pointing to the center of the installation cavity 3, the distance between the first reinforcing plate 52 and the second reinforcing plate 53 gradually increases.

[0082] Specifically, the spacing between the first reinforcing plate 52 and the second reinforcing plate 53 is set along the direction pointing to the center of the installation cavity 3 (such as the bottom-up direction in 15 or the Fig.16 The shape of the reinforcement 5 is adapted to the shape of the end of the installation cavity 3, so that the reinforcement 5 can better support the installation cavity 3 space of the air guide plate 100, and avoid the frequent and long-term rotation movement of the air guide blades 4 causing the air guide plate 100 to be deformed due to forced vibration, thereby causing displacement and deformation of both the inner air guide plate 1 and the outer air guide plate 2.

[0083] In an exemplary embodiment, Fig.15 and Fig.17 As shown, a plurality of connecting ribs 54 are provided, and the plurality of connecting ribs 54 are arranged in sequence, and a cavity is formed between two adjacent connecting ribs 54 .

[0084] Specifically, a plurality of connecting ribs 54 are provided, and a cavity is formed between two adjacent connecting ribs 54, so as to improve the structural strength of the reinforcement 5, so that the air guide plate 100 has a stronger anti-deformation ability and a lighter weight.

[0085] In an exemplary embodiment, Figure 4 and Figure 5 As shown, a second buckle 24 is provided at the end of the outer air guide plate 2 , and a second buckle 14 is provided at the end of the inner air guide plate 1 , and the second buckle 14 is snap-fitted with the second buckle 24 .

[0086] Specifically, both ends of the outer air guide plate 2 may be provided with a second buckle 24, and both ends of the inner air guide plate 1 may be provided with a second buckle 14, and the two second buckle 14 may be respectively engaged with the two second buckles 24 to engage and fix the outer air guide plate 2 and the inner air guide plate 1, which is convenient for assembly and disassembly between the outer air guide plate 2 and the inner air guide plate 1, and is helpful for operators to maintain the air guide blades 4 and the air guide plate 100. In addition, the connection structure is simple in design and easy to manufacture.

[0087] In an exemplary embodiment, the mounting base 21 is integrally formed with the outer air guide plate 2 .

[0088] Specifically, the mounting base 21 is integrally formed with the outer air guide plate 2, and the mounting base 21 can be integrally formed with the outer air guide plate 2 by using an injection molding process, thereby improving the connection strength between the mounting base 21 and the outer air guide plate 2, and preventing the mounting base 21 and the air guide blades 4 from being displaced and deformed relative to the air guide plate 100. The mounting base 21 is integrally formed with the outer air guide plate 2, which also simplifies the processing technology and improves the efficiency of producing the air guide plate 100.

[0089] In an exemplary embodiment, the outer air guide plate 2 is a plastic member, and the inner air guide plate 1 is a metal plate.

[0090] Specifically, the inner air guide plate 1 is made of a metal plate, such as an aluminum plate or other materials, which can ensure that the air guide plate 100 has a relatively high strength; the outer air guide plate 2 is made of a plastic member, and the density of the plastic material is relatively low, so that the overall mass of the outer air guide plate 2 and the air guide plate 100 is relatively light. Of course, the materials of the outer air guide plate 2 and the inner air guide plate 1 are not limited to the above, and can also be adjusted as needed.

[0091] In an exemplary embodiment, Fig.12 As shown, the outer air guide plate 2 and the inner air guide plate 1 are an integrated structure.

[0092] Specifically, the outer air guide plate 2 and the inner air guide plate 1 are configured as an integrated structure, that is, the air guide plate 100 as a whole is an integrated structure, which can simplify the manufacturing process and assembly process of the air guide plate 100 .

[0093] In an exemplary embodiment, the outer air guide plate 2 and the inner air guide plate 1 are an integrated structure formed by gas-assisted injection molding.

[0094] Specifically, the process of gas-assisted injection molding is: injecting high-pressure nitrogen directly into the plasticized plastic in the mold cavity through a segmented pressure control system, so that the inside of the plastic part expands and becomes hollow, but still keeps the surface appearance of the product intact. The air guide plate 100 is set as an integrated structure, and the air guide plate 100 is manufactured by gas-assisted injection molding, so that the air guide plate 100 of the embodiment of the present application has the advantages of gas-assisted injection molding: saving raw materials for manufacturing the air guide plate 100 and reducing material costs; shortening the molding cycle for manufacturing the air guide plate 100 and reducing production costs; simplifying the complicated design of the product and reducing manufacturing costs. The integrated structure of gas-assisted injection molding can eliminate the need for spraying the air guide plate 100, and the appearance requirements can be met.

[0095] In addition, the air guide plate 100 is set as an integrated structure. Compared with the ordinary injection molding process, the air guide plate 100 is manufactured by gas-assisted injection molding process, which can reduce the mold cavity pressure, extend the service life of the mold, eliminate shrinkage marks, reduce the distortion and deformation of the overall structure of the air guide plate 100, and improve product quality.

[0096] In an exemplary embodiment, the material of the outer air guide plate 2 and / or the inner air guide plate 1 is PC+GF10.

[0097] Specifically, PC+GF10 is a reinforced PC (Polycarbonate) plastic containing 10% glass fiber. PC+GF10 material has the advantages of good dimensional stability, strong impact resistance, heat resistance and flame retardancy, and PC+GF10 has good mechanical processing performance. The experimenters of this application verified through single-body wet heat and high and low temperature tests that: compared with the outer air guide plate 2 and the inner air guide plate 1 set as ABS material, the outer air guide plate 2 and the inner air guide plate 1 are set as PC+GF10 material, and the deformation of the air guide plate 100 is smaller.

[0098] The experimenters of this application conducted the following experiments:

[0099] Low temperature experiment - Place the air guide plate 100 horizontally, with the inner air guide plate 1 facing upwards, and support the two ends of the air guide plate 100 with fulcrums. The fulcrum positions are Figure 1 The circular holes at both ends of the air guide plate 100 are hooked to make the middle part of the air guide plate 100 suspended in the air. The experimental environment temperature is -40°C, the experimental time is 7 days, and the deformation of the air guide plate 100 is measured every week.

[0100] High temperature experiment - Place the air guide plate 100 horizontally, with the inner air guide plate 1 facing upwards, and support the two ends of the air guide plate 100 with fulcrums. The fulcrum positions are Figure 1The circular holes at both ends of the air guide plate 100 are hooked to make the middle part of the air guide plate 100 suspended in the air. The experimental environment temperature is 70° C., the experimental time is 7 days, and the deformation of the air guide plate 100 is measured every week.

[0101] Wet heat test - Place the air guide plate 100 horizontally, with the inner air guide plate 1 facing upwards, and support the two ends of the air guide plate 100 with fulcrums. The fulcrum positions are Figure 1 The circular holes at both ends of the air guide plate 100 are hooked to make the middle part of the air guide plate 100 suspended in the air. The experimental environment temperature is 70° C., the humidity is 85%, the experimental time is 7 days, and the deformation of the air guide plate 100 is measured every week.

[0102] For the three types of air guide plates, namely, the air guide plate 100 made of ABS material, the air guide plate 100 made of ABS material and the installation cavity 3 is provided with a reinforcement 5, and the air guide plate 100 made of PC+GF10 material, at the upper air outlet (upper edge) of the air guide plate 100 (such as Fig.19 The three positions A1, A2, and A3 shown in the figure) and the three points of the downwind outlet (such as Fig.19 The deformation is measured at the three positions (B1, B2, and B3) shown in the figure. The deformation unit is mm. The experimental results are shown in Tables 1-2 and Figure 20-21 shown.

[0103] Table 1: Deformation of ABS air guide plate and ABS air guide plate with processed steel in high, low temperature and wet heat tests

[0104]

[0105] Table 2: Deformation of the air guide plate made of PC+GF10 material in high, low temperature and wet heat tests

[0106]

[0107] (“Original data” refers to the data tested after the air guide plate is produced, and the data before the experiment is carried out)

[0108] From the above Table 1 and Fig. 20 It can be seen from the experimental data that the deformation of the wind guide plate 100 made of ABS material and provided with a reinforcement 5 in the installation cavity 3 of the wind guide plate 100 is smaller at the same position of the upper air outlet and the lower air outlet than the wind guide plate 100 which only uses ABS material but does not have the reinforcement 5 in the installation cavity 3. Therefore, providing the reinforcement 5 in the installation cavity 3 of the wind guide plate 100 has the effect of enhancing the overall strength of the wind guide plate 100 and improving the deformation resistance of the wind guide plate 100.

[0109] From the above Tables 1-2 and Figure 20-21The experimental data show that the air deflector 100 made of PC+GF10 material has a smaller deformation at the same position of the upper and lower air outlets than the air deflector 100 made of ABS material and provided with a reinforcement 5 in the installation cavity 3, and the air deflector 100 made of PC+GF10 material has a stronger anti-deformation ability. The air deflector 100 made of PC+GF10 material has very small deformation at the upper and lower air outlets in high and low temperature and hot and humid environments, and the overall deformation is controlled within 1mm. Its single body experimental data is much better than that of the air deflector made of ABS material, and the deformation control is relatively ideal.

[0110] An embodiment of the present application provides an indoor unit of an air conditioner, comprising a body, an air guide plate 100 and an air guide blade 4 as described in any one of the above-mentioned exemplary embodiments, the body is provided with an air outlet, the air guide plate 100 is rotatably mounted to the body, and the air guide plate 100 is configured to open or close the air outlet, and the air guide blade 4 is rotatably mounted to the mounting base 21 of the air guide plate 100.

[0111] The air conditioner indoor unit provided in the embodiment of the present application includes the air guide plate 100 described in any one of the above exemplary embodiments, and therefore has the structural features and advantages of the air guide plate 100 described in the above exemplary embodiments, which will not be repeated here.

[0112] The indoor unit of the air conditioner of the present application is provided with an air guide plate 100 rotatably mounted to the body, and the air guide blades 4 are rotatably mounted to the mounting base 21 of the air guide plate 100, thereby expanding the range of the air outlet direction of the air outlet, so that the airflow blown out from the air outlet of the indoor unit of the air conditioner can be transported to all directions indoors. In addition, the air guide plate 100 is rotatably mounted to the body, and the air guide plate 100 also has the function of opening or closing the air outlet.

[0113] In some exemplary embodiments, the indoor unit of the air conditioner further includes a driving mechanism and a transmission mechanism, such as Figure 2 As shown, the transmission mechanism includes a linear connecting rod 6, a plurality of air guide blades 4 are provided, and the plurality of air guide blades 4 are rotatably connected to the connecting rod 2. The driving mechanism is connected to the transmission mechanism and is configured to drive the connecting rod 2 to translate to drive the air guide blades 4 to rotate.

[0114] Since the structural strength of the air guide plate 100 is improved, the middle part of the air guide plate 100 does not need to be connected to the chassis of the air conditioner indoor unit. Therefore, the middle position of the connecting rod 6 does not need to be designed with a curved portion to avoid the connection structure between the air guide plate 100 and the chassis, so that the connecting rod 6 can be designed to be straight, thereby simplifying the structure of the connecting rod 6. After the connecting rod 6 is straightened, an air guide blade 4 can be added to the middle position thereof, thereby increasing the wind sweeping range of the air guide blade 4.

[0115] An embodiment of the present application provides an air conditioner, comprising the air conditioner indoor unit described in the above exemplary embodiment.

[0116] The air conditioner indoor unit provided in the embodiment of the present application includes the air conditioner indoor unit described in the above exemplary embodiment, and therefore has the structural features and advantages of the air conditioner indoor unit and the air guide plate 100 described in the above exemplary embodiment, which will not be repeated here.

[0117] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0118] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0119] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0120] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0121] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0122] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A wind deflector, characterized in that: It comprises an inner wind guide plate and an outer wind guide plate which are fixedly connected, a mounting cavity is formed between the inner wind guide plate and the outer wind guide plate, a wall surface of the inner wind guide plate which faces away from the mounting cavity forms an airflow guiding surface, and the outer wind guide plate is located on the leeward side of the inner wind guide plate; A mounting base for rotatably mounting air guide blades is provided on a wall surface of one side of the outer air guide plate facing the mounting cavity, and a through hole for the air guide blades to pass through is provided on the inner air guide plate.

2. The air guide plate according to claim 1, characterized in that: An end surface of the mounting base facing the inner air guide plate is provided with a mounting hole, and a side wall surface of the mounting base is provided with a bayonet, and the bayonet extends radially inwardly along the mounting hole to communicate with the mounting hole; The mounting base is configured to allow the first hook of the air guide blade to extend into the mounting hole and be slidably engaged with the bayonet, so that the air guide blade can rotate around the axis of the mounting hole.

3. The air guide plate according to claim 2, characterized in that: The side wall surface of the mounting base is provided with a plurality of the bayonet holes, and the plurality of the bayonet holes are arranged in sequence along the circumference of the mounting hole.

4. The air guide plate according to claim 1, characterized in that: A first supporting rib is provided on one side wall of the outer air guide plate facing the installation cavity, a side surface of the first supporting rib is connected to the installation base, and an end surface of the first supporting rib abuts against one side wall of the inner air guide plate facing the installation cavity; and / or A second supporting rib is provided on a wall surface of the inner air guide plate facing the installation cavity, and an end surface of the second supporting rib abuts against a wall surface of the outer air guide plate facing the installation cavity.

5. The air guide plate according to claim 1, characterized in that: A hollow structure is provided in the inner air guide plate.

6. The air guide plate according to claim 1, characterized in that: A reinforcement is provided in the installation cavity, one side wall of the reinforcement abuts against the side wall of the outer air guide plate facing the installation cavity, and the other side wall of the reinforcement abuts against the side wall of the inner air guide plate facing the installation cavity.

7. The wind deflector according to claim 6, characterized in that: The reinforcing member may be provided with one and disposed at one end of the installation cavity; or, the reinforcing member may be provided with two and disposed at two opposite ends of the installation cavity respectively.

8. The air guide plate according to claim 6, characterized in that: At least one of a side wall surface of the outer air guide plate facing the installation cavity and a side wall surface of the inner air guide plate facing the installation cavity is provided with a first buckle, and the reinforcement is provided with a first buckling portion, and the first buckling portion is engaged with the first buckle; and / or At least one of the side wall surface of the outer air guide plate facing the installation cavity and the side wall surface of the inner air guide plate facing the installation cavity is provided with a limiting rib, and the limiting rib cooperates with the reinforcement member in a limiting manner.

9. The air guide plate according to claim 6, characterized in that: The reinforcement member includes a first reinforcement plate, a second reinforcement plate and a connecting rib, the first reinforcement plate and the second reinforcement plate are arranged opposite to each other, the connecting rib is located between the first reinforcement plate and the second reinforcement plate, and two ends of the connecting rib are respectively connected to the first reinforcement plate and the second reinforcement plate; The side wall of the first reinforcing plate facing away from the second reinforcing plate abuts against the side wall of the outer air guide plate facing the installation cavity, and the side wall of the second reinforcing plate facing away from the first reinforcing plate abuts against the side wall of the inner air guide plate facing the installation cavity.

10. The air guide plate according to claim 9, characterized in that: Along the direction pointing to the center of the installation cavity, the distance between the first reinforcing plate and the second reinforcing plate gradually increases; and / or A plurality of the connecting ribs are provided, and the plurality of the connecting ribs are arranged in sequence, and a cavity is formed between two adjacent connecting ribs.

11. The wind deflector according to any one of claims 1 to 10, characterized in that: A second buckle is provided at the end of the outer air guide plate, and a second buckling portion is provided at the end of the inner air guide plate, and the second buckling portion is snap-fitted with the second buckle.

12. The wind deflector according to any one of claims 1 to 10, characterized in that: The mounting base is integrally formed with the outer air guide plate.

13. The wind deflector according to any one of claims 1 to 10, characterized in that: The outer air guide plate is a plastic part, and the inner air guide plate is a metal plate; or, the material of the outer air guide plate and the inner air guide plate is PC+GF10.

14. The wind deflector according to any one of claims 1 to 10, characterized in that: The outer air guide plate and the inner air guide plate are a split assembly structure, or the outer air guide plate and the inner air guide plate are an integrated structure.

15. The wind deflector according to any one of claims 1 to 10, characterized in that: The outer air guide plate and the inner air guide plate are an integrated structure formed by gas-assisted injection molding.

16. An air conditioner indoor unit, characterized in that: It comprises a machine body, an air guide plate and air guide blades as described in any one of claims 1 to 15, wherein the machine body is provided with an air outlet, the air guide plate is rotatably mounted to the machine body, and the air guide plate is configured to open or close the air outlet, and the air guide blades are rotatably mounted to a mounting base of the air guide plate.

17. The air conditioner indoor unit according to claim 16, characterized in that: The air conditioner indoor unit also includes a driving mechanism and a transmission mechanism. The transmission mechanism includes a linear connecting rod. A plurality of air guide blades are provided. The plurality of air guide blades are rotatably connected to the connecting rod. The driving mechanism is connected to the transmission mechanism and is configured to drive the connecting rod to translate to drive the air guide blades to rotate.

18. An air conditioner, characterized in that: Including the air conditioner indoor unit as described in claim 16 or 17.