Double-channel high-pressure hot air mechanism
Through the design of the dual-channel high-pressure hot air mechanism, the problems of insufficient fan air pressure and high air compressor cost are solved, and the uniform heating and combustion efficiency of plush fabrics are improved, which reduces operating costs and improves the ignition situation by monitoring the ignition situation in real time. Overall work efficiency.
Patent Information
- Application Number
- CN202420603894.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-27
Smart Images

Figure CN222187340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot air mechanisms, in particular to a double-channel high-pressure hot air mechanism. Background Art
[0002] In the past, due to insufficient fan pressure, the hot air blowing mechanism could not evenly heat each strand of plush fabrics. Therefore, a method was developed in which a high-pressure fan was used to drive gas to blow onto the surface of the product. At the same time, an air compressor was connected to an air compressed pipeline. The air pressure regulating valve was adjusted through manual experience, and the air pressure regulated by the air compressed pipeline was used to achieve temperature control.
[0003] However, multiple air compressors are connected in parallel to inflate air, and multiple high-pressure gas storage tanks are required. They also need to run 24 hours a day, which leads to high operating costs. In addition, water accumulates in the air compressor pipes due to climate change, affecting the overall combustion effect. Utility Model Content
[0004] In order to solve the above technical problems, the utility model proposes a dual-channel high-pressure hot air mechanism, including: a high-pressure pipe body, the high-pressure pipe body is provided with an air inlet and an air outlet, a combustion-supporting pipe body is arranged inside the high-pressure pipe body, the combustion-supporting pipe body extends from the air inlet of the high-pressure pipe to the air outlet of the high-pressure pipe body, the combustion-supporting pipe body is provided with a damper at the air inlet of the high-pressure pipe body, a gas pipeline is arranged at the middle end of the high-pressure pipe body, the gas pipeline passes through the high-pressure pipe body and the combustion-supporting pipe body and extends into the combustion-supporting pipe body, the high-pressure pipe body is fixedly connected with an ignition assembly, the ignition assembly extends into the combustion-supporting pipe body and cooperates with the gas pipeline to drive the gas ignition, and the air in the high-pressure pipe body is mixed with the air in the combustion-supporting pipe body and discharged from the air outlet. The combustion-supporting tube and the high-pressure tube are separated into two channels, and the air intake of the combustion-supporting tube is controlled by a damper to ensure smooth ignition of the ignition component, and the air in the combustion-supporting tube is mixed with the air in the high-pressure tube to enter the working area, so that the plush fabric is evenly heated, the work efficiency is improved, the use of the air compressor is eliminated, and the operating cost is reduced.
[0005] Preferably, the damper includes: a manual damper and an electric damper.
[0006] Preferably, the damper comprises: a baffle fixedly arranged in the combustion-supporting tube body, the baffle is provided with two air inlet holes, the high-pressure tube body is matched with an operating rod; the operating rod is provided with two air outlet holes matched with the air inlet holes;
[0007] A servo motor is fixed to the high-pressure pipe body, and the servo motor drives the operating rod of the electric damper to rotate.
[0008] Preferably, the high-pressure tube body and the combustion-supporting tube body are both provided with a fire-viewing hole.
[0009] Preferably, the high-pressure pipe body is fixedly connected to a flame detection installation location, and the flame detection installation location extends into the combustion-supporting pipe body.
[0010] Preferably, the gas pipeline extends to the combustion-supporting pipeline and is provided with an ignition shell, and the ignition shell is arranged in a trumpet shape.
[0011] The utility model has the following advantages:
[0012] 1. By separating the combustion-supporting tube body and the high-pressure tube body into two channels and using a damper to control the air intake of the combustion-supporting tube body, the ignition component is ensured to ignite smoothly, and the air in the combustion-supporting tube body is mixed with the air in the high-pressure tube body and then enters the working area, so that the plush fabric is evenly heated, the work efficiency is improved, and the use of air compressors is eliminated, reducing operating costs.
[0013] 2. By setting the manual damper in conjunction with the electric damper, the amount of air entering the combustion-supporting tube can be controlled, thereby effectively controlling the combustion-supporting effect.
[0014] 3. By setting fire-viewing holes in the high-pressure pipe body and the combustion-supporting pipe body, the ignition situation can be effectively observed.
[0015] 4. The trumpet-shaped ignition shell can increase the contact area between air and gas and improve the ignition effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0017] Figure 1 This is a schematic diagram of the overall structure of the dual-channel high-pressure hot air mechanism in the embodiment of the utility model;
[0018] Figure 2 This is a cross-sectional view of the overall structure of the dual-channel high-pressure hot air mechanism in the embodiment of the utility model;
[0019] Figure 3 It is an enlarged view of the local structure of the dual-channel high-pressure hot air mechanism in the embodiment of the utility model.
[0020] In the figure: 1, high-pressure pipe body 102, air inlet 103, air outlet 2, combustion-supporting pipe body 3, air door 301, partition 302, operating rod 4, fire viewing hole 5, flame detection installation place 6, ignition shell 7, ignition component 8, gas pipeline. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] The present invention is further described in detail below in conjunction with embodiments and specific implementation methods.
[0023] Example:
[0024] like Figures 1 to 3 As shown, a dual-channel high-pressure hot air mechanism includes: a high-pressure pipe body 1, the high-pressure pipe body 1 is provided with an air inlet 102 and an air outlet 103, the air inlet 102 is fixedly connected with an 18.5KW high-pressure fan, compared with the traditional mechanism, the 18.5KW high-pressure fan is used directly as the combustion-supporting air, which can save the relevant cost of an air compressor, and the high-pressure fan drives the air to move from the air inlet 102 to the air outlet 103, and a combustion-supporting pipe body 2 is arranged in the high-pressure pipe body 1.
[0025] The combustion-supporting tube body 2 extends from the air inlet 102 of the high-pressure tube to the air outlet 103 of the high-pressure tube body 1. The combustion-supporting tube body 2 is located at the air inlet 102 of the high-pressure tube body 1 and is provided with a damper 3. When the high-pressure fan drives the air to move from the air inlet 102 to the air outlet 103, a part of the air will be brought into the combustion-supporting tube body 2, and the air volume entering the combustion-supporting tube body 2 is controlled by the damper 3.
[0026] The damper 3 includes: a manual damper and an electric damper. The manual damper is close to the air inlet 102. The dampers 3 include: a baffle 301 fixedly arranged in the combustion-supporting tube body 2, each baffle 301 is provided with two air inlet holes, the high-pressure tube body 1 is equipped with an operating rod 302, the operating rod 302 is provided with two exhaust holes matched with the air inlet holes, and the high-pressure tube body 1 is fixed with a servo motor, which drives the operating rod of the electric damper to rotate, thereby driving the exhaust holes to communicate with the air inlet holes.
[0027] The servo motor drives the operating rod 302 to rotate, thereby driving the exhaust hole on the operating rod 302 to connect with the air inlet hole of the partition 301, thereby adjusting the air volume in the combustion-supporting tube body 2. The servo motor can automatically control the power size, and there is no need to adjust the air pressure on the mechanism when adjusting the power like the traditional method, which saves the operator a lot of trouble.
[0028] A gas pipeline 8 is provided at the middle end of the high-pressure tube body 1. The gas pipeline 8 passes through the high-pressure tube body 1 and the combustion-supporting tube body 2 and extends into the combustion-supporting tube body 2. The high-pressure tube body 1 is fixedly connected to an ignition component 7. The ignition component 7 uses an ignition transformer to drive the electrode to discharge so that the ignition is finally successful.
[0029] The ignition assembly 7 extends into the combustion-supporting tube body 2 and cooperates with the gas pipeline 8 to drive the gas ignition. The air in the high-pressure tube body 1 is mixed with the air in the combustion-supporting tube body 2 and discharged from the air outlet 103. The gas pipeline 8 extends to the combustion-supporting pipeline and is provided with an ignition shell 6. The ignition shell 6 is arranged in a trumpet shape. The trumpet-shaped ignition shell 6 can increase the contact area between the air and the gas and improve the ignition effect.
[0030] The gas pipeline 8 is fixedly connected with a linear flow regulating valve, the temperature can be accurately controlled, and through the double-stage damper setting, the high-pressure fan can be operated at a high frequency without affecting the temperature.
[0031] The high-pressure pipe body 1 and the combustion-supporting pipe body 2 are both provided with a fire-viewing hole 4. The high-pressure pipe body 1 is fixedly connected with a flame detection installation 5, which extends into the combustion-supporting pipe body 2. The fire-viewing hole 4 and the flame detection installation 5 cooperate to observe the ignition condition in the combustion-supporting pipe body 2.
[0032] like Figures 1 to 3 As shown, when working, the high-pressure fan drives the air to move from the air inlet 102 to the air outlet 103. At this time, part of the air blown out by the high-pressure fan moves along the high-pressure tube body 1, and the other part enters the combustion-supporting tube body 2 and moves toward the air outlet 103 of the high-pressure tube body 1. At this time, the air volume entering the combustion-supporting tube body 2 is controlled by the damper 3, so as to facilitate the ignition component 7 to cooperate with the fuel gas and air to achieve ignition, drive the air in the combustion-supporting tube body 2 to heat up, and be discharged from the air outlet 103 of the high-pressure tube body 1 after mixing with the air.
[0033] When the ignition assembly 7 is ignited, the ignition status can be observed in real time through the cooperation of the fire viewing hole 4 and the flame detection installation location 5, and the air door 3 can be adjusted to control the air volume.
[0034] Therefore, various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention.
Claims
1. A dual-channel high-pressure hot air mechanism, include: A high-pressure tube body, wherein the high-pressure tube body is provided with an air inlet and an air outlet, and is characterized in that a combustion-supporting tube body is provided in the high-pressure tube body, the combustion-supporting tube body extends from the air inlet of the high-pressure tube to the air outlet of the high-pressure tube body, the combustion-supporting tube body is provided with a damper at the air inlet of the high-pressure tube body, a gas pipeline is provided at the middle end of the high-pressure tube body, the gas pipeline passes through the high-pressure tube body and the combustion-supporting tube body and extends into the combustion-supporting tube body, the high-pressure tube body is fixedly connected to an ignition assembly, the ignition assembly extends into the combustion-supporting tube body and cooperates with the gas pipeline to drive the gas ignition.
2. The dual-channel high-pressure hot air mechanism according to claim 1, It is characterized in that The damper includes a manual damper and an electric damper.
3. The dual-channel high-pressure hot air mechanism according to claim 2, It is characterized in that The damper comprises: a partition fixedly arranged in the combustion-supporting tube body, the partition is provided with two air inlet holes, the high-pressure tube body is matched with an operating rod; the operating rod is provided with two exhaust holes matched with the air inlet holes; A servo motor is fixed to the high-pressure pipe body, and the servo motor drives the operating rod of the electric damper to rotate.
4. The dual-channel high-pressure hot air mechanism according to claim 1, It is characterized in that The high-pressure pipe body and the combustion-supporting pipe body are both provided with a fire-viewing hole.
5. The dual-channel high-pressure hot air mechanism according to claim 1, It is characterized in that The high-pressure pipe body is fixedly connected with a flame detection installation portion, and the flame detection installation portion extends into the combustion-supporting pipe body.
6. The dual-channel high-pressure hot air mechanism according to claim 1, It is characterized in that The gas pipeline extends to the combustion-supporting pipeline and is provided with an ignition shell, which is arranged in a trumpet shape.
