LED lamp guide wire sintering automation device

Abstract

The utility model discloses an LED lamp guide wire sintering automation device which comprises a supporting plate, a first sintering ring is arranged at the position of a middle shaft of the top of the supporting plate, an electric telescopic rod is fixedly connected to the rear side of the top of the supporting plate, and a connecting rod is fixedly connected to the top of the electric telescopic rod. And one side of the connecting rod is fixedly connected with a second sintering ring. Through cooperation of the supporting plate, the first sintering ring, the electric telescopic rod, the second sintering ring, a rectangular plate, a double-shaft motor, a lead screw, a threaded sleeve, a shell, an electric cylinder, a connecting frame, a clamping plate, a magnetic block, a draught fan, an exhaust pipe, an exhaust pipe, a filter element, a PLC and a connecting rod, the problems that in the using process of an existing sintering device, a worker holds a guide wire with the hand, and the working efficiency is high are solved; the problems that the sintering effect is affected and the use requirement cannot be met due to the facts that workers are prone to fatigue after working for a long time and hands of the workers are prone to shaking in the prior art are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of guide wire sintering, in particular to an automatic device for sintering guide wires of LED lamps. Background Art

[0002] Traditional LED filament lamps generally include a lamp holder, a driving power supply, an LED filament and a light-transmitting cover. The driving power supply is arranged in the lamp holder, the LED filament is fixedly arranged in the light-transmitting cover, the light-transmitting cover is fixed on the lamp holder, the LED filament is electrically connected to the driving power supply through a guide wire, one end of the guide wire is fixedly connected to the LED filament, and the other end of the guide wire is usually manually assembled and wound around a metal pin electrically connected to the driving power supply or soldered to the driving power supply.

[0003] LED lamp guide wire needs to be sintered during processing, but in the existing sintering device, the staff holds the guide wire in their hands and then places it in a sintering ring for sintering. Long-term work can easily cause fatigue, and the staff's hands are prone to shaking, which will affect the sintering effect and cannot meet the use requirements. For this reason, we propose an automatic device for sintering LED lamp guide wires. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automated device for sintering guide wires for LED lamps, which has the advantage of convenient sintering and solves the problem that in the existing sintering devices, the workers have to hold the guide wire in their hands during use and then place it in a sintering ring for sintering, which can easily lead to fatigue due to long-term work and the workers' hands are prone to shaking, which will affect the sintering effect and cannot meet the use requirements.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an automated device for sintering guide wires for LED lamps, comprising a support plate, a first sintering ring is arranged at the central axis of the top of the support plate, an electric telescopic rod is fixedly connected to the rear side of the top of the support plate, a connecting rod is fixedly connected to the top of the electric telescopic rod, a second sintering ring is fixedly connected to one side of the connecting rod, a rectangular plate is fixedly connected to the central axis of the bottom of the support plate, a dual-axis motor is fixedly connected to the inner cavity of the rectangular plate, a lead screw is fixedly connected to the output end of the dual-axis motor, a threaded sleeve is threadedly connected to the surface of the lead screw, a shell is fixedly connected to one side of the threaded sleeve, an electric cylinder is fixedly connected to the bottom of the shell, a connecting frame is fixedly connected to the top of the electric cylinder, a splint is arranged on one side of the connecting frame, and a PLC controller is fixedly connected to the left front end of the top of the support plate.

[0006] Preferably, a rectangular block is fixedly connected to the back of the support plate, and a fan is fixedly connected to the bottom of the rectangular block, the top of the fan is connected to an exhaust pipe, the bottom of the fan is connected to an exhaust pipe, and a filter element is threadedly connected to one side of the exhaust pipe.

[0007] Preferably, both sides of the rectangular plate are fixedly connected with sliding rods, and the surface of the sliding rods is slidably connected with sliding sleeves, and one side of the sliding sleeve is fixedly connected to the shell.

[0008] Preferably, the bottom of the first sintering ring is fixedly connected to a support seat, and the bottom of the support seat is fixedly connected to the support plate.

[0009] Preferably, a groove is provided on one side of the clamping plate, and a magnetic block is fixedly connected to the inner cavity of the groove.

[0010] Preferably, a prism is slidably connected to the inner cavity of the clamping plate, and the front and back sides of the prism are fixedly connected to the shell.

[0011] Compared with the prior art, the utility model provides an automatic device for sintering LED lamp guide wires, which has the following beneficial effects:

[0012] 1. The utility model solves the problem that in the existing sintering device, the staff holds the guide wire by hand and then places it in the sintering ring for sintering during use, which makes the staff easy to get tired after working for a long time, and the staff's hands are easy to shake, which will affect the sintering effect and cannot meet the use requirements through the cooperation of a support plate, a first sintering ring, an electric telescopic rod, a second sintering ring, a rectangular plate, a double-axis motor, a screw rod, a threaded sleeve, a shell, an electric cylinder, a connecting frame, a clamping plate, a magnetic block, a fan, an exhaust pipe, an exhaust pipe, a filter element, a PLC controller and a connecting rod.

[0013] 2. The utility model provides a fan, an exhaust pipe, an exhaust pipe and a filter element to facilitate filtering of harmful gases and avoid a poor working environment. The sliding rod and the sliding sleeve are provided to stabilize the operation of the shell and provide balanced support for the shell. The magnetic blocks are provided to facilitate repulsion between the corresponding two magnetic blocks, thereby facilitating the movement of the splint to the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the side structure of the shell of the utility model in a cut-away state.

[0017] In the figure: 1. support plate; 2. first sintered ring; 3. electric telescopic rod; 4. second sintered ring; 5. rectangular plate; 6. double-axis motor; 7. lead screw; 8. threaded sleeve; 9. housing; 10. electric cylinder; 11. connecting frame; 12. clamping plate; 13. magnetic block; 14. fan; 15. exhaust pipe; 16. exhaust pipe; 17. filter element; 18. PLC controller; 19. connecting rod. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0019] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-3 , an automatic device for sintering guide wires for LED lamps, comprising a support plate 1, a first sintering ring 2 is arranged at the central axis of the top of the support plate 1, an electric telescopic rod 3 is fixedly connected to the rear side of the top of the support plate 1, a connecting rod 19 is fixedly connected to the top of the electric telescopic rod 3, a second sintering ring 4 is fixedly connected to one side of the connecting rod 19, a rectangular plate 5 is fixedly connected to the central axis of the bottom of the support plate 1, a dual-axis motor 6 is fixedly connected to the inner cavity of the rectangular plate 5, a screw rod 7 is fixedly connected to the output end of the dual-axis motor 6, a threaded sleeve 8 is threadedly connected to the surface of the screw rod 7, a shell 9 is fixedly connected to one side of the threaded sleeve 8, an electric cylinder 10 is fixedly connected to the bottom of the shell 9, a connecting frame 11 is fixedly connected to the top of the electric cylinder 10, a clamping plate 12 is arranged on one side of the connecting frame 11, and a PLC controller 18 is fixedly connected to the left front end of the top of the support plate 1.

[0022] Through the above technical scheme: the guide wire is placed on the inner side of the clamping plate 12, and then the electric cylinder 10 is controlled to work through the PLC controller 18, and the connecting frame 11 is driven to move by the electric cylinder 10, and the connecting frame 11 drives the clamping plate 12 to move, so as to facilitate the clamping of the guide wire, and then the dual-axis motor 6 is controlled to work, and the dual-axis motor 6 drives the screw rod 7 to rotate, and the screw rod 7 drives the threaded sleeve 8 to move, and the threaded sleeve 8 drives the shell 9 to move, so that the guide wire can be moved. After the two guide wires are in contact, the first sintering ring 2 and the second sintering ring 4 are controlled to work through the PLC controller 18 to sinter the material. During the sintering, the fan 14 is controlled to work, and the gas is drawn in through the exhaust pipe 15, and the gas is discharged to the filter element 17 through the exhaust pipe 16 for filtration.

[0023] A rectangular block is fixedly connected to the back of the support plate 1, and a fan 14 is fixedly connected to the bottom of the rectangular block. The top of the fan 14 is connected to an exhaust pipe 15, and the bottom of the fan 14 is connected to an exhaust pipe 16. A filter element 17 is threadedly connected to one side of the exhaust pipe 16.

[0024] Through the above technical solution: by arranging the fan 14, the exhaust pipe 15, the exhaust pipe 16 and the filter element 17, it is convenient to filter the harmful gas and avoid a poor working environment.

[0025] Sliding rods are fixedly connected to both sides of the rectangular plate 5 , and sliding sleeves are slidably connected to the surfaces of the sliding rods, and one side of the sliding sleeves is fixedly connected to the housing 9 .

[0026] Through the above technical solution: by arranging the sliding rod and the sliding sleeve, the operation of the shell 9 is stabilized and the shell 9 is supported in a balanced manner.

[0027] The bottom of the first sintering ring 2 is fixedly connected to a support seat, and the bottom of the support seat is fixedly connected to the support plate 1 .

[0028] A groove is formed on one side of the clamping plate 12, and a magnetic block 13 is fixedly connected to the inner cavity of the groove.

[0029] Through the above technical solution: by providing the magnetic blocks 13, it is convenient to generate repulsive force between the corresponding two magnetic blocks 13, so as to facilitate the clamping plate 12 to move outward.

[0030] The inner cavity of the clamping plate 12 is slidably connected with a prism, and the front and back sides of the prism are fixedly connected to the housing 9 .

[0031] The working principle of the utility model is: the guide wire is placed on the inner side of the clamping plate 12, and then the electric cylinder 10 is controlled to work through the PLC controller 18, the connecting frame 11 is driven to move by the electric cylinder 10, and the connecting frame 11 drives the clamping plate 12 to move, so as to facilitate the clamping of the guide wire, and then the double-axis motor 6 is controlled to work, the double-axis motor 6 drives the screw rod 7 to rotate, the screw rod 7 drives the threaded sleeve 8 to move, and the threaded sleeve 8 drives the shell 9 to move, so that the guide wire can be moved. After the two guide wires are in contact, the first sintering ring 2 and the second sintering ring 4 are controlled to work through the PLC controller 18 to sinter the material. During the sintering, the fan 14 is controlled to work, the gas is drawn in through the exhaust pipe 15, and the gas is discharged to the filter element 17 through the exhaust pipe 16 for filtration.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated device for sintering LED lamp wires, comprising a support plate (1), characterized in that: A first sintered ring (2) is provided at the center axis of the top of the support plate (1); an electric telescopic rod (3) is fixedly connected to the rear side of the top of the support plate (1); a connecting rod (19) is fixedly connected to the top of the electric telescopic rod (3); a second sintered ring (4) is fixedly connected to one side of the connecting rod (19); a rectangular plate (5) is fixedly connected to the center axis of the bottom of the support plate (1); a double-axis motor (6) is fixedly connected to the inner cavity of the rectangular plate (5); a screw rod (7) is fixedly connected to the output end of the double-axis motor (6); a threaded sleeve (8) is threadedly connected to the surface of the screw rod (7); a housing (9) is fixedly connected to one side of the threaded sleeve (8); an electric cylinder (10) is fixedly connected to the bottom of the housing (9); a connecting frame (11) is fixedly connected to the top of the electric cylinder (10); a clamping plate (12) is provided on one side of the connecting frame (11); and a PLC controller (18) is fixedly connected to the left front end of the top of the support plate (1).

2. The LED lamp wire sintering automation device according to claim 1, characterized in that: A rectangular block is fixedly connected to the back of the support plate (1), and a fan (14) is fixedly connected to the bottom of the rectangular block; the top of the fan (14) is connected to an exhaust pipe (15), the bottom of the fan (14) is connected to an exhaust pipe (16), and a filter element (17) is threadedly connected to one side of the exhaust pipe (16).

3. The LED lamp wire sintering automation device according to claim 1, characterized in that: Both sides of the rectangular plate (5) are fixedly connected to sliding rods, and the surfaces of the sliding rods are slidably connected to sliding sleeves, and one side of the sliding sleeves is fixedly connected to the housing (9).

4. The LED lamp wire sintering automation device according to claim 1, characterized in that: The bottom of the first sintered ring (2) is fixedly connected to a support seat, and the bottom of the support seat is fixedly connected to the support plate (1).

5. The LED lamp wire sintering automation device according to claim 1, characterized in that: A groove is provided on one side of the clamping plate (12), and a magnetic block (13) is fixedly connected to the inner cavity of the groove.

6. The LED lamp wire sintering automation device according to claim 1, characterized in that: The inner cavity of the clamping plate (12) is slidably connected to a prism, and the front and back sides of the prism are fixedly connected to the housing (9).

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