Device for measuring height and size of butt welding hole of storage battery container

By designing a device including measuring the main ruler, measuring the vernier ruler and digital display reader, the problem of inaccurate measurement of butt welding holes in the prior art is solved, and the accuracy of the height and size of butt welding holes of lead-acid battery tanks is achieved. Measurement, simplifies operation and improves welding quality.

CN222188112UActive Publication Date: 2024-12-17CAMEL GRP XIANGYANG BATTERY
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Patent Information

Application Number
CN202420373325.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-17
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The prior art is difficult to accurately measure the height and size of the butt welding hole of the lead-acid battery tank, resulting in dissatisfaction with welding or air/liquid blowout, affecting battery characteristics, and conventional vernier calipers are complex to operate and cannot penetrate deep into the measurement hole.

Method used

A device including measuring the main ruler, measuring the vernier ruler, digital display reader and positioning plate is designed to achieve accurate measurement of butt welding hole height and dimensions through the stopper positioning and the gate capacitance sensor, simplifying operation and ensuring measurement depth.

Benefits of technology

Accurate measurement of butt welding hole height and dimensions is achieved, the operation process is simplified, production abnormalities are avoided, and welding quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

A height and size measuring device for a butt welding hole of a storage battery container comprises a height measuring device and a size measuring device, and the height measuring device comprises a measuring main scale; the right end of the measuring main ruler is provided with a stop lever used for positioning a butt welding hole, the right end face of the stop lever is flush with the right end face of the measuring main ruler, the measuring main ruler is provided with a vertical sliding groove, and the measuring vernier scale is connected in the sliding groove of the measuring main ruler in a sliding mode. The size measuring device comprises a left positioning plate and a right positioning plate, the left positioning plate is vertically connected with the left end of the height measuring main scale, and the right positioning plate is connected with the left end of the measuring vernier scale; one side of the left positioning plate and one side of the right positioning plate are provided with two parallel dimension measuring claws in a protruding manner. The device is simple in structure, can measure the height and size of the butt welding hole of the battery jar, is convenient for an operator to know the height and size of the butt welding hole, and controls parameters to be within standard requirements by adjusting equipment.
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Description

Technical Field

[0001] The utility model belongs to the field of lead-acid battery assembly, and in particular relates to a device for measuring the height and size of a welding hole of a battery slot. Background Art

[0002] The lead-acid battery assembly process first punches holes in the battery tank, and after the pole group is placed in the tank, the contact part of the welding parts is melted to fill the welding holes and solidify to achieve the connection between different pole groups. Different pole plates and battery tanks have different designs for the punching height and size. Punching too high or too low may cause the welding holes to be filled unsatisfactorily, causing gas / liquid crossover between the two cells, resulting in a decrease in the characteristic value, and even forming false welding.

[0003] At present, the welding hole is usually measured on site by using a conventional vernier caliper. The welding hole is placed inside the partition wall. When measuring the height, it is difficult to ensure that the depth measuring rod is parallel to the battery slot partition wall, and accurate measurement is impossible. When measuring the size of the welding hole, it is difficult for a conventional vernier caliper to penetrate deep inside to measure the hole size.

[0004] The currently disclosed measuring tool for the position of the butt welding hole includes more than one positioning pin, a height gauge, and a measuring claw. Each positioning pin includes a small step portion matching the butt welding hole and a large step portion connected to one side of the small step portion. The small step portion of each positioning pin corresponds to butt welding holes of different shapes and sizes. The measuring claw is a Z-shaped bending structure composed of a horizontal plate 1, a vertical plate connected to one end of the horizontal plate 1, and a horizontal plate 2 connected to the lower end of the vertical plate. The one end of the horizontal plate 1 is slidably connected to the lower inner frame of the measuring claw clamping frame of the height gauge. The upper surface of the horizontal plate 1 contacts the lower surface of the bracket of the height gauge and is fixed in the measuring claw clamping frame by a locking screw. The lower surface of the horizontal plate 2 is provided with more than one upper bayonet matching the structural size of the upper half of the butt welding hole. Each upper bayonet corresponds to butt welding holes of different shapes and sizes. A measuring plane is provided at the top of the lower surface of the horizontal plate 2. The structure is complex, and only the height of the butt welding hole can be measured. Whether the height of the butt welding hole meets the requirements is judged, and the measurement of the size of the butt welding hole cannot be completed. Summary of the invention

[0005] The purpose of the utility model is to solve the deficiencies of the above-mentioned prior art, thereby providing a battery slot butt welding hole height and size measuring device, which is convenient for measuring the butt welding hole height and size, and is convenient for operators to understand the drilling situation and adjust the equipment to the required value before production to avoid production abnormalities.

[0006] In order to achieve the above-mentioned purpose, the technical solution of the utility model is: a device for measuring the height and size of a battery tank welding hole, comprising:

[0007] A height measuring device, the height measuring device comprising a main measuring ruler;

[0008] A stopper for positioning the butt welding hole is installed at the right end of the measuring main scale, and the right end face of the stopper is flush with the right end face of the measuring main scale. A vertical slide groove is provided on the measuring main scale, and the measuring vernier scale is slidably connected in the slide groove of the measuring main scale;

[0009] and a dimension measuring device, the dimension measuring device comprising a left positioning plate and a right positioning plate, the left positioning plate being vertically connected to the left end of the height measuring main ruler, and the right positioning plate being connected to the left end of the measuring vernier ruler;

[0010] Two parallel size measuring claws protrude from one side of the left positioning plate and the right positioning plate.

[0011] The measuring main scale is provided with scale marks, and the measuring vernier scale is provided with a zero scale mark;

[0012] When the two dimension measuring claws protruding from one side of the left positioning plate and the right positioning plate are in contact, the zero scale line on the measuring vernier scale is flush with the zero scale line on the measuring main scale.

[0013] The blocking rod is cylindrical and matches the butt welding.

[0014] A static grid of a capacitive grid sensor is embedded in the bottom of the slideway of the measuring main scale, and a moving grid cooperating with the static grid is provided on the measuring vernier scale;

[0015] There is also a digital readout on the measuring vernier scale;

[0016] The digital display readout is connected to the capacitive grating sensor and is used for displaying the displacement data measured by the capacitive grating sensor.

[0017] The stopper rod can be stuck in the butt-welding hole when in use, so that the bottom of the caliper and the lower edge of the hole are at the same height, thereby ensuring the accuracy of height measurement.

[0018] The left positioning plate and the main measuring scale, as well as the right positioning plate and the height measuring vernier scale are all designed vertically, so that the dimension measuring claws can penetrate deep into the battery slot.

[0019] When the left positioning plate is in full contact with the protruding dimension measuring claws at one end of the right measuring plate, the caliper reading is 0.

[0020] The height and size measuring device of the utility model has a simple structure and is easy to operate, and can measure the height and size of the butt welding hole without much operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] In the figure: measuring main scale 1, measuring vernier scale 2, digital display degree meter 3, left positioning plate 4, right positioning plate 5, stop rod 9. DETAILED DESCRIPTION

[0024] Below through Figure 1 And by listing some optional embodiments of the utility model, the technical solution of the utility model (including the preferred technical solution) is further described in detail. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0025] like Figure 1 As shown, the battery grid height measuring device designed by the utility model comprises a measuring main scale 1, a measuring vernier scale 2, a digital display degree meter 3, a left positioning plate 4, and a right positioning plate 5. The measuring main scale 1 has a vertical slide groove, and a static grid of a capacitive grid sensor is installed inside the slide groove. The measuring vernier scale 2 is installed in the slide groove and can slide along the slide groove. The dynamic grid of the capacitive grid sensor is arranged in the measuring vernier scale 2. The moving distance is measured by the relative displacement of the static grid and the dynamic grid of the capacitive grid sensor. The capacitive grid sensor is a common product on the market, such as the TM-003 model. A digital display reader 3 is fixed on the measuring vernier scale 2, and the digital display reader 3 is connected to the capacitive grid sensor to display the displacement data measured by the capacitive grid sensor. A stopper 9 for locating the butt-welding hole is installed at the right end of the measuring main scale 1. The stopper 9 is cylindrical and matches the butt-welding hole. The right end face of the stopper 9 is flush with the right end face of the measuring main scale 1. The left positioning plate 4 is vertically connected to the left end of the height measuring main scale 1. The right positioning plate 5 is connected to the left end of the measuring vernier scale 2 and can slide with the measuring vernier scale 2. Size measuring claws are protruded parallel to one side of the left positioning plate 4 and the right positioning plate 5.

[0026] When measuring, let the two dimension measuring claws protruding from one side of the left positioning plate 4 and the right positioning plate 5 touch each other, then return the digital display reader 3 to zero. There is a zeroing key 8 on the digital display reader 3, and then start height measurement. First, measure the main scale 1 upright, then insert the blocking rod 9 into the butt-welding hole, and then slide the measuring vernier scale 2 downward until the measuring vernier scale 2 touches the bottom of the battery slot. The data displayed on the digital display reader 3 is the height. When measuring the size, let the two dimension measuring claws protruding from one side of the left positioning plate 4 and the right positioning plate 5 touch each other, then return the digital display reader 3 to zero, and then pick up the measuring main scale 1 horizontally, let the two dimension measuring claws extend into the inside of the butt-welding hole, and then slide the measuring vernier scale 2. The measuring vernier scale 2 moves with the right positioning plate 5 until the two dimension measuring claws can no longer be opened. The data displayed on the digital display reader 3 is the butt-welding hole size. Example 2

[0027] The height measuring device includes a measuring main scale 1, and a stopper 9 for positioning the butt-welding hole is installed at the right end of the measuring main scale 1. The right end face of the stopper 9 is flush with the right end face of the measuring main scale 1. The measuring main scale 1 has a vertical slide groove, and the measuring vernier scale 2 is slidably connected in the slide groove of the measuring main scale 1; the dimension measuring device includes a left positioning plate 4 and a right positioning plate 5. The left positioning plate 4 is vertically connected to the left end of the height measuring main scale 1, and the right positioning plate 5 is connected to the left end of the measuring vernier scale 2. The left positioning plate 4 and the right positioning plate 5 are parallelly protruded with dimension measuring claws on one side. The measuring main scale 1 is provided with scale lines, and the measuring vernier scale 2 is provided with a zero scale line; when the two dimension measuring claws protruding on one side of the left positioning plate 4 and the right positioning plate 5 are in contact, the zero scale line on the measuring vernier scale 2 is flush with the zero scale line on the measuring main scale 1, and the stopper 9 is cylindrical and matches the butt-welding.

[0028] It is easy for those skilled in the art to understand that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, combinations, replacements, improvements, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention.

Claims

1. A device for measuring the height and size of a battery tank welding hole, characterized in that: include: A height measuring device, the height measuring device comprising a main measuring ruler (1); The right end of the measuring main scale (1) is provided with a stopper rod (9) for locating the butt welding hole, the right end face of the stopper rod (9) is flush with the right end face of the measuring main scale (1), the measuring main scale (1) is provided with a vertical slide groove, and the measuring vernier scale (2) is slidably connected in the slide groove of the measuring main scale (1); and a dimension measuring device, the dimension measuring device comprising a left positioning plate (4) and a right positioning plate (5), the left positioning plate (4) being vertically connected to the left end of a height measuring main scale (1), and the right positioning plate (5) being connected to the left end of a measuring vernier scale (2); Two parallel size measuring claws protrude from one side of the left positioning plate (4) and the right positioning plate (5).

2. A battery tank butt welding hole height and size measuring device according to claim 1, characterized in that: The measuring main scale (1) is provided with scale marks, and the measuring vernier scale (2) is provided with a zero scale mark; When two dimension measuring claws protruding from one side of the left positioning plate (4) and the right positioning plate (5) come into contact, the zero scale line on the measuring vernier scale (2) is flush with the zero scale line on the measuring main scale (1).

3. A battery tank butt welding hole height and size measuring device according to claim 1 or 2, characterized in that: The blocking rod (9) is cylindrical and matches the butt welding.

4. A battery tank butt welding hole height and size measuring device according to claim 1, characterized in that: The bottom of the slide groove of the measuring main ruler (1) is embedded with a static grid of a capacitive grid sensor, and the measuring vernier ruler (2) is provided with a dynamic grid cooperating with the static grid; The measuring vernier ruler (2) is also provided with a digital display reader (3); The digital display reader (3) is connected to the capacitive grating sensor and is used for displaying the displacement data measured by the capacitive grating sensor.