Symmetry degree detection device for synchronizer gear hub sliding block groove

By designing a symmetry detection device for the simultaneous hub slider slot, the servo motor and drive mechanism can be used to realize the synchronous downward movement of the detection slider, which solves the problem of low detection efficiency in the prior art and improves the efficiency of the symmetry detection of the gear hub and accuracy, support rapid detection of tooth hubs.

CN222188156UActive Publication Date: 2024-12-17XIANGHE TAIYONG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421029734.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-17
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the prior art, the symmetry detection efficiency of the hub slider groove and the outer spline teeth is low and time-consuming, making it difficult to achieve rapid detection of the synchronizer hub.

Method used

A synchronizer hub slider groove symmetry detection device is designed. By detecting the coordination of the base, adjustment mechanism, mounting base, first mounting rod and second mounting rod, the servo motor and driving mechanism are used to realize synchronization of the detection slider. The downward movement, combined with the detection spring and the pressing mechanism, can simultaneously detect the symmetry of the slider groove and the outer spline teeth, avoiding deviations in the detection result.

Benefits of technology

The efficiency of symmetry detection of synchronizer hubs is improved, the operation is simplified, the accuracy of the detection results is ensured, and the rapid detection of the gear hubs is conducive to the rapid detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a synchronizer gear hub slide block groove symmetry degree detection device comprising a detection pedestal, the upper surface of the detection pedestal is fixedly provided with a positioning column, a mounting seat is arranged above the positioning column, and the upper surface of the detection pedestal is provided with an adjusting mechanism used for adjusting the vertical position of the mounting seat; three first mounting rods and a plurality of second mounting rods penetrate through the side wall of the mounting seat and are slidably connected with the side wall of the mounting seat. According to the utility model, through the mutual cooperation of the detection pedestal, the adjusting mechanism, the installation seat, the first installation rod, the second installation rod, the first detection slide block and the second detection slide block, when the adjusting mechanism is utilized to drive the installation seat to move up and down, the first detection slide block and the second detection slide block can synchronously move downwards to be inserted into the corresponding slide block grooves and the external spline teeth; symmetry detection of the sliding block groove and the external spline teeth can be completed at the same time, operation is simple, the detection efficiency of symmetry detection of the synchronizer gear hub can be effectively improved, and rapid detection of the synchronizer gear hub is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear hub detection, in particular to a synchronizer gear hub slider groove symmetry detection device. Background Art

[0002] The gear hub is one of the necessary components in the structure of automobile synchronizers and other devices. It is an important component in the synchronizer to adjust the speed and enable the gears to engage with each other. It is also the key to the automobile's ability to achieve rapid gear shifting. Therefore, its processing accuracy requirements are also high.

[0003] The gear hub usually has a three-groove structure, that is, the outer ring is the tooth body and three evenly distributed slider grooves, and there is a symmetry requirement relative to the external spline teeth on both sides of the slider groove to prevent the slider groove and the groove body of the external spline tooth from being too small and causing assembly failure. At present, the symmetry detection of the slider groove and the external spline tooth is mostly carried out sequentially and independently, that is, the detection device needs to complete the detection of the three slider grooves in turn, and then detect each external spline tooth in turn. The whole detection process is inefficient and time-consuming, which is not conducive to the rapid detection of the synchronizer gear hub. Utility Model Content

[0004] The utility model aims to solve the problem that the detection process of the detection device in the prior art is low in efficiency, time-consuming and does not utilize the gear hub for rapid detection, and proposes a synchronizer gear hub slider groove symmetry detection device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a synchronizer gear hub slider groove symmetry detection device, comprising a detection base, a positioning column is fixedly installed on the upper surface of the detection base, a mounting seat is provided above the positioning column, and an adjustment mechanism for adjusting the upper and lower positions of the mounting seat is installed on the upper surface of the detection base; three first mounting rods and multiple second mounting rods are penetrated and slidably connected to the side wall of the mounting seat, a detection slider 1 is fixedly connected to the bottom of the first mounting rod, a detection slider 2 is fixedly connected to the bottom of the second mounting rod, and a detection spring 1 and a detection spring 2 are respectively sleeved on the outer surfaces of the first mounting rod and the second mounting rod; the upper surface of the mounting seat is connected to a mounting plate through a connecting rod, the mounting plate is connected to a movable mounting block through a driving mechanism, and a pressing mechanism for pressing the first mounting rod or the second mounting rod is installed on the side wall of the movable mounting block.

[0006] As a further description of the above technical solution:

[0007] The adjustment mechanism comprises a servo motor 1 fixedly mounted on the upper surface of the detection base, the driving shaft of the servo motor 1 is fixedly connected with an adjustment screw, and the mounting seat is threadedly sleeved on the outer surface of the adjustment screw.

[0008] As a further description of the above technical solution:

[0009] The side wall of the mounting seat penetrates and is slidably connected to a limiting rod, and the bottom of the limiting rod is fixedly mounted on the upper surface of the detection base.

[0010] As a further description of the above technical solution:

[0011] The bottom of the detection spring 1 is fixedly connected to the upper surface of the detection slider 1, the bottom of the detection spring 2 is fixedly connected to the upper surface of the detection slider 2, and the tops of the detection spring 1 and the detection spring 2 are fixedly connected to the lower surface of the mounting seat.

[0012] As a further description of the above technical solution:

[0013] The driving mechanism includes a servo motor 2 fixedly mounted on the upper surface of the mounting plate, the driving shaft of the servo motor 2 passes downward through the mounting plate and is fixedly connected to a driving gear, the lower surface of the mounting plate is rotatably connected to an internal gear ring meshing with the driving gear, and the movable mounting block is fixedly connected to the internal gear ring.

[0014] As a further description of the above technical solution:

[0015] The pressing mechanism comprises a driving cylinder that penetrates through the movable mounting block and is fixedly connected to the movable mounting block, and a detection pressing plate is fixedly connected to the piston end at the bottom of the driving cylinder.

[0016] The utility model has the following beneficial effects:

[0017] Compared with the prior art, the synchronizer gear hub slider groove symmetry detection device, through the mutual cooperation among the detection base, the adjustment mechanism, the mounting seat, the first mounting rod, the second mounting rod, the detection slider one and the detection slider two, can make the detection slider one and the detection slider two move down synchronously and be inserted into the corresponding slider grooves and external spline teeth when the adjustment mechanism is used to drive the mounting seat to move up and down, so as to complete the symmetry detection of the slider grooves and the external spline teeth at the same time. The operation is simple, and the detection efficiency of the synchronizer gear hub symmetry detection can be effectively improved, which is beneficial to the rapid detection of the synchronizer gear hub.

[0018] Compared with the prior art, the synchronizer gear hub slider groove symmetry detection device, through the mutual cooperation between the mounting plate, the driving mechanism, the movable mounting block and the pressing mechanism, can drive the pressing mechanism to move when the driving mechanism is working, and the pressing mechanism can be used to press the single first mounting rod or the second mounting rod downward, thereby effectively avoiding the deviation of the detection result caused by excessive friction between the detection slider one or the detection slider two and the groove wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of a synchronizer gear hub slider groove symmetry detection device proposed by the utility model;

[0020] Figure 2 This is a front view of a synchronizer gear hub slider groove symmetry detection device proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the connection structure between the driving mechanism and the movable mounting block in a synchronizer gear hub slider groove symmetry detection device proposed by the utility model;

[0022] Figure 4 The utility model discloses a schematic diagram of the connection structure of a mounting seat, a detection slider first and a detection slider second in a synchronizer gear hub slider groove symmetry detection device.

[0023] Legend:

[0024] 1. Detection base; 2. Positioning column; 3. Mounting seat; 4. First mounting rod; 5. Second mounting rod; 6. Detection slider 1; 7. Detection slider 2; 8. Detection spring 1; 9. Detection spring 2; 10. Connecting rod; 11. Mounting plate; 12. Moving mounting block; 13. Driving cylinder; 14. Detection pressure plate; 15. Servo motor 1; 16. Adjusting screw; 17. Limiting rod; 18. Servo motor 2; 19. Driving gear; 20. Internal gear ring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-Figure 4 The utility model provides a synchronizer gear hub slider groove symmetry detection device: it includes a detection base 1, a positioning column 2 is fixedly installed on the upper surface of the detection base 1, a mounting seat 3 is arranged above the positioning column 2, and an adjustment mechanism for adjusting the upper and lower positions of the mounting seat 3 is installed on the upper surface of the detection base 1; the adjustment mechanism includes a servo motor 15 fixedly installed on the upper surface of the detection base 1, the servo motor 15 driving shaft is fixedly connected with an adjusting screw 16, the mounting seat 3 is threadedly sleeved on the outer surface of the adjusting screw 16, the side wall of the mounting seat 3 passes through and is slidably connected with a limiting rod 17, the bottom of the limiting rod 17 is fixedly installed on the upper surface of the detection base 1, the positioning column 2 is used to place the synchronizer gear hub, and the limiting rod 17 limits the mounting seat 3, so that the mounting seat 3 can only move upward or downward along the limiting rod 17.

[0027] Among them, three first mounting rods 4 and multiple second mounting rods 5 are penetrated and slidably connected to the side wall of the mounting seat 3, the bottom of the first mounting rod 4 is fixedly connected to a detection slider 1 6, the bottom of the second mounting rod 5 is fixedly connected to a detection slider 2 7, and the outer surfaces of the first mounting rod 4 and the second mounting rod 5 are respectively sleeved with a detection spring 1 8 and a detection spring 2 9; the bottom of the detection spring 1 8 is fixedly connected to the upper surface of the detection slider 1 6, the bottom of the detection spring 2 9 is fixedly connected to the upper surface of the detection slider 2 7, and the tops of the detection spring 1 8 and the detection spring 2 9 are both fixedly connected to the lower surface of the mounting seat 3.

[0028] Reference Figure 1 and Figure 3 As shown, in order to achieve the purpose of adjusting the position of the movable mounting block 12, the upper surface of the mounting seat 3 is connected to the mounting plate 11 through the connecting rod 10, and the mounting plate 11 is connected to the movable mounting block 12 through a driving mechanism. The driving mechanism includes a servo motor 18 fixedly mounted on the upper surface of the mounting plate 11, and the driving shaft of the servo motor 18 penetrates downward through the mounting plate 11 and is fixedly connected to a driving gear 19. The lower surface of the mounting plate 11 is rotatably connected to an internal gear ring 20 meshing with the driving gear 19, and the movable mounting block 12 is fixedly connected to the internal gear ring 20.

[0029] Among them, a pressing mechanism for pressing the first mounting rod 4 or the second mounting rod 5 is installed on the side wall of the movable mounting block 12, and the pressing mechanism includes a driving cylinder 13 that passes through the movable mounting block 12 and is fixedly connected to the movable mounting block 12, and a detection pressure plate 14 is fixedly connected to the bottom piston end of the driving cylinder 13.

[0030] The functional principle of the utility model can be explained through the following operation modes:

[0031] The synchronizer gear hub to be tested is sleeved on the positioning column 2, and the servo motor 15 is started. The servo motor 15 drives the adjusting screw 16 to rotate. At this time, the mounting seat 3 as a whole starts to move downward along the limit rod 17, that is, the detection slider 1 6 and the detection slider 2 7 move downward synchronously.

[0032] The downward-moving detection slider 1 6 is gradually inserted into the slider groove, and the detection slider 2 7 is gradually inserted between adjacent external spline teeth. In this way, when the groove diameter of the slider groove to be tested is too small, the detection slider 1 6 cannot enter the corresponding slider groove. At this time, the detection spring 1 8 begins to be squeezed by the force, and the first mounting rod 4 moves upward, that is, the top of the first mounting rod 4 begins to protrude from the mounting plate 11. In this way, the inspection personnel can quickly determine the slider groove where the inspection problem occurs. Similarly, when the groove diameter between two adjacent external spline teeth is too small, the corresponding detection slider 2 7 cannot be inserted, and the top of the second mounting rod 5 connected to the detection slider 2 7 protrudes from the mounting plate 11.

[0033] When the top of the first mounting rod 4 protrudes from the mounting plate 11, in order to prevent the detection error caused by excessive friction between the detection slider 16 and the corresponding slider groove wall, the servo motor 2 18 can also be started. The servo motor 2 18 drives the inner gear ring 20 to rotate through the driving gear 19. At this time, the mobile mounting block 12 moves as a whole until the detection pressure plate 14 moves to the top of the corresponding first mounting rod 4, and the driving cylinder 13 is started. The piston end of the driving cylinder 13 pushes the detection pressure plate 14 to move downward and pushes the corresponding first mounting rod 4 to move downward. If the first mounting rod 4 makes the detection slider 1 6 can be inserted into the slider groove, which means that the slider groove meets the requirements. If the detection slider 1 6 still cannot be inserted into the slider groove, it means that the slider groove diameter is too small and does not meet the production requirements. Similarly, the detection pressure plate 14 can be used to further confirm the detection result of the detection slider 2 7 to ensure the accuracy of the detection result of the detection device. After the detection is completed, the servo motor 15 is started in the reverse direction to make the mounting seat 3 move up, the detection slider 1 6 and the detection slider 2 7 move up and align with the synchronizer gear hub, and then the synchronizer gear hub is removed from the positioning column 2.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A synchronizer gear hub slider groove symmetry detection device, comprising a detection base (1), characterized in that: A positioning column (2) is fixedly mounted on the upper surface of the detection base (1), a mounting seat (3) is arranged above the positioning column (2), and an adjustment mechanism for adjusting the upper and lower positions of the mounting seat (3) is mounted on the upper surface of the detection base (1); Three first mounting rods (4) and a plurality of second mounting rods (5) are penetrated through and slidably connected to the side wall of the mounting seat (3); a detection slider 1 (6) is fixedly connected to the bottom of the first mounting rod (4); a detection slider 2 (7) is fixedly connected to the bottom of the second mounting rod (5); and a detection spring 1 (8) and a detection spring 2 (9) are respectively sleeved on the outer surfaces of the first mounting rod (4) and the second mounting rod (5); The upper surface of the mounting seat (3) is connected to a mounting plate (11) via a connecting rod (10); the mounting plate (11) is connected to a movable mounting block (12) via a driving mechanism; and a pressing mechanism for pressing the first mounting rod (4) or the second mounting rod (5) is installed on a side wall of the movable mounting block (12).

2. A synchronizer gear hub slider groove symmetry detection device according to claim 1, characterized in that: The adjustment mechanism comprises a servo motor 1 (15) fixedly mounted on the upper surface of the detection base (1); a drive shaft of the servo motor 1 (15) is fixedly connected to an adjustment screw (16); and the mounting seat (3) is threadedly sleeved on the outer surface of the adjustment screw (16).

3. The synchronizer gear hub slider groove symmetry detection device according to claim 1, characterized in that: A limit rod (17) passes through the side wall of the mounting seat (3) and is slidably connected thereto; the bottom of the limit rod (17) is fixedly mounted on the upper surface of the detection base (1).

4. The synchronizer gear hub slider groove symmetry detection device according to claim 1, characterized in that: The bottom of the detection spring 1 (8) is fixedly connected to the upper surface of the detection slide block 1 (6), the bottom of the detection spring 2 (9) is fixedly connected to the upper surface of the detection slide block 2 (7), and the tops of the detection spring 1 (8) and the detection spring 2 (9) are fixedly connected to the lower surface of the mounting seat (3).

5. The synchronizer gear hub slider groove symmetry detection device according to claim 1, characterized in that: The driving mechanism comprises a servo motor 2 (18) fixedly mounted on the upper surface of the mounting plate (11); a driving shaft of the servo motor 2 (18) passes downward through the mounting plate (11) and is fixedly connected to a driving gear (19); an inner gear ring (20) meshing with the driving gear (19) is rotatably connected to the lower surface of the mounting plate (11); and the movable mounting block (12) is fixedly connected to the inner gear ring (20).

6. The synchronizer gear hub slider groove symmetry detection device according to claim 1, characterized in that: The pressing mechanism comprises a driving cylinder (13) which penetrates through the movable mounting block (12) and is fixedly connected to the movable mounting block (12), and a detection pressing plate (14) is fixedly connected to the bottom piston end of the driving cylinder (13).