Pressure testing device for roller press

By designing pressure testing devices for mounting plates, rolling rollers, displacement sensors and pressing mechanisms in the roller press, the problem of uneven pressure of panel-shaped materials with thin thickness and long length during the roller press is solved, and uniform pressure detection is achieved and regulation avoids production waste and waste production.

CN222188252UActive Publication Date: 2024-12-17YANGZHOU ZHONGKUANG MACHINE CO LTD
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Patent Information

Application Number
CN202420368479.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-17
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the roller press, panel-shaped materials with thin thickness and long length are prone to folding due to uneven pressure during the extrusion process, resulting in production waste and waste. The prior art lacks effective pressure testing devices to ensure consistent pressure.

Method used

A pressure testing device including a mounting plate, a winding roller, a displacement sensor and a pressing mechanism is designed. The steel plate is uniformly squeezed and detected on the winding roller by a motor, and the pressure uniformity is monitored in real time using the displacement sensor and the display, and Keep the surface of the steel plate clean by cleaning the board.

Benefits of technology

The uniform detection and adjustment of the pressure of the fixed roller and movable roller of the roller press is achieved, and the wrinkles caused by uneven pressure are avoided, production efficiency is improved and waste production is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressure testing device for a roller press, which comprises two mounting plates, a same wind-up roll is rotatably arranged between the two mounting plates, a steel plate is wound on the wind-up roll, a first motor with an output shaft coaxially fixed with the wind-up roll is fixed on the outer wall of one of the mounting plates, and a second motor with an output shaft coaxially fixed with the wind-up roll is fixed on the outer wall of the other mounting plate. A mounting box is mounted at the top between the two mounting plates, a displacement sensor is arranged in the mounting box, and a driving mechanism for realizing reciprocating motion of the displacement sensor is mounted in the mounting box; the driving mechanism comprises a second motor fixed to the outer wall of one mounting plate, a reciprocating lead screw located in the mounting box is coaxially fixed to an output shaft of the second motor, and an adaptive block matched with the reciprocating lead screw is arranged on the reciprocating lead screw. According to the utility model, whether the pressure of the fixed roller and the movable roller is uniform or not can be detected, and the use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller presses, in particular to a pressure testing device for roller presses. Background Art

[0002] Roller press is a special equipment used for material rolling processing, mainly composed of frame, roller, bearing, transmission components, etc. Roller press consists of two squeezing rollers that rotate synchronously in opposite directions, one is a fixed roller and the other is a movable roller. The material is fed from above the two rollers and is continuously brought into the roller space by the squeezing rollers. After being subjected to high pressure, it becomes a dense cake and is discharged from the bottom of the machine. Ordinary roller press consists of frame, two roller systems, transmission device, torque support, roller cover, feeding device, hydraulic (pressurization) system, main bearing lubrication system, dry oil lubrication system, electrical system, roller removal device, etc. In addition to the main parts and devices of ordinary roller press, precision roller press has added devices to ensure calendering accuracy.

[0003] When the material to be rolled is in the shape of a thin, long panel, it is necessary to ensure that the pressure value on the roller surface is consistent to prevent wrinkles caused by inconsistent pressure on the left and right sides of the material passing through the cross section, thereby causing production waste and the generation of scrap. Therefore, it is particularly important to perform regular pressure tests on the roller press. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and provides a pressure testing device for a roller press.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pressure testing device for a roller press comprises two mounting plates, a same winding roller is rotatably arranged between the two mounting plates, a steel plate is wound on the winding roller, a first motor whose output shaft is coaxially fixed with the winding roller is fixed on the outer wall of one of the mounting plates, a mounting box is installed on the top between the two mounting plates, a displacement sensor is arranged in the mounting box, and a driving mechanism for realizing reciprocating movement of the displacement sensor is installed in the mounting box;

[0007] The driving mechanism includes a second motor fixed to the outer wall of one of the mounting plates, the output shaft of the second motor is coaxially fixed with a reciprocating screw located inside the mounting box, the reciprocating screw is provided with an adapter block adapted thereto, the adapter block is provided with a hole, and a guide rod passing through the hole is fixed to the inner wall of the mounting box.

[0008] As a further solution of the utility model, a mounting hole is provided on the outer wall of the adapter block, and the displacement sensor is inserted into the mounting hole.

[0009] As a further solution of the utility model, a steel plate is fixed between the two mounting plates, and two supporting feet are symmetrically fixed to the bottom of the steel plate.

[0010] As a further solution of the present invention, the steel plate is a flexible plate with deformation capability.

[0011] As a further solution of the utility model, a pressing mechanism for squeezing the steel plate is installed between the two mounting plates, and the pressing mechanism includes an L-shaped mounting frame fixed to the top of the mounting plate, an electric push rod is fixed to the inner wall of the L-shaped mounting frame, and an L-shaped mounting workpiece is fixed to the output shaft of the electric push rod, and the same pressing roller is rotatably connected between the two L-shaped mounting workpieces. The pressing mechanism is set up, and the pressing mechanism includes the L-shaped mounting frame, the L-shaped mounting workpiece, the electric push rod and the pressing roller. The height of the pressing roller is adjusted by the operation of the electric push rod, and a certain pressing effect is exerted on the rolled steel plate, so that it can be better rolled on the winding roller.

[0012] As a further solution of the utility model, a display is fixed on the top of the installation box, and the display is connected to the displacement sensor through a wire.

[0013] As a further solution of the utility model, a cleaning plate is installed on the outer wall of the installation box, and cleaning bristles are evenly fixed on the bottom of the cleaning plate. A cleaning plate is additionally provided on the outer wall of the installation box, and bristles are evenly fixed on the bottom of the cleaning plate, which can clean the dust on the surface of the steel plate and keep it clean.

[0014] The beneficial effects of the utility model are:

[0015] The utility model: through the arrangement of the mounting plate, steel plate, mounting box, the first motor, winding roller, support plate, support foot reciprocating screw rod, guide rod, adapter block, displacement sensor and the second motor, the steel plate passes through the fixed roller and the movable roller, and the roller press is adjusted so that the fixed roller and the movable roller squeeze the steel plate, the first motor and the roller press work to realize the movement and winding of the steel plate and to be squeezed, the second motor drives the reciprocating screw rod to rotate, and the reciprocating movement of the adapter block is realized under the action of the guide rod, thereby realizing the reciprocating movement of the displacement sensor, and the first motor can be controlled by the program to stop working and the second motor to continue working, and reciprocating detection is performed on the same horizontal position of the steel plate, and the detection result of the displacement sensor is displayed on the display, if the displacement sensor continues to maintain the same value, the steel plate is evenly pressed, and the pressure of the fixed roller and the movable roller is even, on the contrary, the pressure of the fixed roller and the movable roller is uneven and needs to be adjusted, and the above method can detect whether the pressure of the fixed roller and the movable roller is even, which is convenient to use.

[0016] The utility model has a cleaning plate added to the outer wall of the installation box, and bristles are evenly fixed on the bottom of the cleaning plate, so that dust on the surface of the steel plate can be cleaned and kept clean.

[0017] The utility model provides a pressing mechanism, which includes an L-shaped mounting frame, an L-shaped mounting workpiece, an electric push rod and a pressing roller. The height of the pressing roller can be adjusted by the operation of the electric push rod, and a certain pressing effect is exerted on the rolled steel plate, so that the steel plate can be rolled on the winding roller better. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a first three-dimensional structural schematic diagram of a pressure testing device for a roller press proposed by the utility model;

[0019] Figure 2 It is a partial three-dimensional structural schematic diagram of a pressure testing device for a roller press proposed by the utility model;

[0020] Figure 3 It is a second three-dimensional structural schematic diagram of a pressure testing device for a roller press proposed by the utility model;

[0021] Figure 4 A pressure testing device for a roller press proposed in the utility model Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure.

[0022] In the figure: 1. Mounting plate; 2. Steel plate; 3. Mounting box; 4. First motor; 5. Winding roller; 6. Support plate; 7. Support foot; 8. Reciprocating screw rod; 9. Guide rod; 10. Adapter block; 11. Displacement sensor; 12. Second motor; 13. Pressing mechanism; 14. Display; 15. L-shaped mounting frame; 16. L-shaped mounting workpiece; 17. Electric push rod; 18. Pressing roller; 19. Cleaning plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] Reference Figure 1-Figure 4A pressure testing device for a roller press comprises two mounting plates 1, a same winding roller 5 is rotatably arranged between the two mounting plates 1, a steel plate 2 is rolled up on the winding roller 5, a first motor 4 whose output shaft is coaxially fixed with the winding roller 5 is fixed to the outer wall of one of the mounting plates 1, a mounting box 3 is installed on the top between the two mounting plates 1, a displacement sensor 11 is arranged in the mounting box 3, and a driving mechanism for realizing the reciprocating movement of the displacement sensor 11 is installed in the mounting box 3;

[0026] The driving mechanism includes a second motor 12 fixed to the outer wall of one of the mounting plates 1, and the output shaft of the second motor 12 is coaxially fixed with a reciprocating screw 8 located inside the mounting box 3. The reciprocating screw 8 is provided with an adapter block 10 adapted thereto, and a hole is opened on the adapter block 10. A guide rod 9 passing through the hole is fixed to the inner wall of the mounting box 3.

[0027] In this embodiment, a mounting hole is provided on the outer wall of the adapter block 10, and the displacement sensor 11 is inserted into the mounting hole.

[0028] In this embodiment, a steel plate 2 is fixed between the two mounting plates 1 , and two supporting legs 7 are symmetrically fixed to the bottom of the steel plate 2 .

[0029] In this embodiment, the steel plate 2 is a flexible plate with deformation capability.

[0030] In this embodiment, a pressing mechanism 13 for squeezing the steel plate 2 is installed between the two mounting plates 1. The pressing mechanism 13 includes an L-shaped mounting frame 15 fixed on the top of the mounting plate 1. An electric push rod 17 is fixed to the inner wall of the L-shaped mounting frame 15. An L-shaped mounting workpiece 16 is fixed to the output shaft of the electric push rod 17. The same pressing roller 18 is rotatably connected between the two L-shaped mounting workpieces 16. The pressing mechanism 13 is set, and the pressing mechanism 13 includes the L-shaped mounting frame 15, the L-shaped mounting workpiece 16, the electric push rod 17 and the pressing roller 18. The height of the pressing roller 18 is adjusted by the operation of the electric push rod 17, and a certain pressing effect is exerted on the rolled steel plate 2, so that it can be better rolled on the winding roller 5.

[0031] In this embodiment, a display 14 is fixed on the top of the installation box 3, and the display 14 is connected to the displacement sensor 11 through a wire.

[0032] In this embodiment, a cleaning plate 19 is installed on the outer wall of the installation box 3, and cleaning bristles are evenly fixed on the bottom of the cleaning plate 19. A cleaning plate 19 is added to the outer wall of the installation box 3, and bristles are evenly fixed on the bottom of the cleaning plate 19, which can clean the dust on the surface of the steel plate 2 and keep it clean.

[0033] Working principle: When in use, the steel plate 2 passes through the fixed roller and the movable roller through the installation plate 1, steel plate 2, installation box 3, first motor 4, winding roller 5, support plate 6, support foot 7 reciprocating screw rod 8, guide rod 9, adapter block 10, displacement sensor 11 and second motor 12, etc., and the steel plate 2 passes through the fixed roller and the movable roller. By adjusting the roller press, the fixed roller and the movable roller squeeze the steel plate 2, and the first motor 4 and the roller press work to realize the movement and winding of the steel plate 2 and to receive the squeezing, and the second motor 12 drives the reciprocating screw rod 8 to rotate, and under the action of the guide rod 9, the adapter block 10 is reciprocated, and then the displacement sensor 11 is reciprocated. The first motor 4 can be controlled by the program to stop working, and the second motor 12 continues to work, and the same horizontal position of the steel plate 2 is reciprocated. The displacement sensor 1 is displayed on the display 14. 1 detection result, if the displacement sensor 11 continuously maintains the same value, the steel plate 2 is evenly pressed, and the pressure of the fixed roller and the movable roller is even. On the contrary, the pressure of the fixed roller and the movable roller is uneven and needs to be adjusted. The above method can detect whether the pressure of the fixed roller and the movable roller is even, which is convenient to use; further, a cleaning plate 19 is added to the outer wall of the installation box 3, and bristles are evenly fixed on the bottom of the cleaning plate 19, which can clean the dust on the surface of the steel plate 2 and keep it clean; further, through the setting of the pressing mechanism 13, the pressing mechanism 13 includes an L-shaped mounting frame 15, an L-shaped mounting workpiece 16, an electric push rod 17 and a pressure roller 18. The height adjustment of the pressure roller 18 is achieved through the operation of the electric push rod 17, and a certain pressing effect is performed on the rolled steel plate 2, so that it can be better rolled on the winding roller 5.

[0034] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0037] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A pressure testing device for a roller press, comprising two mounting plates (1), characterized in that: A same winding roller (5) is rotatably arranged between the two mounting plates (1), a steel plate (2) is rolled up on the winding roller (5), a first motor (4) whose output shaft is coaxially fixed with the winding roller (5) is fixed on the outer wall of one of the mounting plates (1), a mounting box (3) is installed on the top between the two mounting plates (1), a displacement sensor (11) is arranged in the mounting box (3), and a driving mechanism for realizing reciprocating movement of the displacement sensor (11) is installed in the mounting box (3); The driving mechanism comprises a second motor (12) fixed to the outer wall of one of the mounting plates (1); a reciprocating screw (8) located inside the mounting box (3) is coaxially fixed to the output shaft of the second motor (12); an adapter block (10) adapted thereto is provided on the reciprocating screw (8); a hole is provided on the adapter block (10); and a guide rod (9) passing through the hole is fixed to the inner wall of the mounting box (3).

2. A pressure testing device for a roller press according to claim 1, characterized in that: The outer wall of the adapter block (10) is provided with a mounting hole, and the displacement sensor (11) is inserted into the mounting hole.

3. A pressure testing device for a roller press according to claim 2, characterized in that: A steel plate (2) is fixed between the two mounting plates (1), and two supporting feet (7) are symmetrically fixed to the bottom of the steel plate (2).

4. A pressure testing device for a roller press according to claim 3, characterized in that: The steel plate (2) is a flexible plate and has deformation capability.

5. A pressure testing device for a roller press according to claim 4, characterized in that: A pressing mechanism (13) for pressing the steel plate (2) is installed between the two mounting plates (1), the pressing mechanism (13) comprising an L-shaped mounting frame (15) fixed to the top of the mounting plate (1), an electric push rod (17) fixed to the inner wall of the L-shaped mounting frame (15), an L-shaped mounting workpiece (16) fixed to the output shaft of the electric push rod (17), and a same pressing roller (18) rotatably connected between the two L-shaped mounting workpieces (16).

6. A pressure testing device for a roller press according to claim 5, characterized in that: A display (14) is fixed on the top of the installation box (3), and the display (14) is connected to the displacement sensor (11) via a wire.

7. A pressure testing device for a roller press according to claim 1, characterized in that: A cleaning plate (19) is installed on the outer wall of the installation box (3), and cleaning bristles are evenly fixed on the bottom of the cleaning plate (19).