Detection mechanism of thermal insulation wallboard
By designing an automated detection mechanism, the automatic adjustment and fixing of the insulation wall panel is achieved using a reducer motor and hydraulic system, which solves the problem of cumbersome manual operation in the prior art and improves the detection efficiency and practicality.
Patent Information
- Application Number
- CN202420675935.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing thermal insulation wall panel engineering strength detectors are cumbersome to operate manually, which affects the detection efficiency and cannot meet the usage needs.
A detection mechanism including a box, installation box, controller, reducer motor, transmission gear, electric push rod and hydraulic cylinder is designed. Through automatic adjustment and clamping and detection of wall panels of different thicknesses, it can achieve rapid wall panels with different thicknesses. Fixation and compression detection.
It improves the detection efficiency and practicality, simplifies the operation process, and realizes rapid and stable inspection of thermal insulation wall panels.
Smart Images

Figure CN222189009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wallboard detection, in particular to a detection mechanism for a thermal insulation wallboard. Background Art
[0002] Thermal insulation wallboard is a common panel material in modern buildings. It is usually made of cement as a bonding material, and industrial slag, fly ash, mesh cloth, foamed polystyrene particles, flame retardant materials, thermal insulation materials, etc. as additives. After being evenly stirred, it is cast into shape. At present, the compressive strength tester is usually used to test the compressive strength of thermal insulation wallboard.
[0003] In the process of thermal insulation wall panel inspection, a thermal insulation wall panel inspection mechanism is needed. After searching, the Chinese patent CN208239210U in the prior art discloses an thermal insulation wall panel engineering strength detector, including a base plate, the upper surface of the base plate is provided with two elongated holes respectively extending to the two symmetrical sides of the base plate, the inner sides of the two elongated holes are both installed with screws, one end of the two screws extends to the outside of the elongated holes, the two screws are both sleeved with mounting blocks, the two screws are both sleeved with second springs, the two ends of the two second springs are respectively connected to the mounting block and the side of the elongated hole, the screw is threadedly connected with a locking nut, the side of the locking nut is in contact with the side of the mounting block, and the tops of the two mounting blocks are provided with a positioning mechanism, and the positioning mechanism includes a long block.
[0004] However, the utility model insulation wall panel engineering strength detector moves the position between the two long strips by adding screws, mounting blocks, springs and locking nuts, so as to be adjusted according to the length of the insulation wall panel. The detector manually clamps and fixes the insulation wall panel, and the clamping steps of the insulation wall panel are cumbersome and inconvenient to operate, which seriously affects the detection efficiency of the insulation wall panel and cannot meet the use requirements. Therefore, a detection mechanism for the insulation wall panel is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a detection mechanism for an insulation wall panel, which has the advantages of high detection efficiency and strong practicality, and solves the problem that the existing insulation wall panel engineering strength detector moves the position between two long strips by adding screws, mounting blocks, springs and locking nuts, thereby adjusting according to the length of the insulation wall panel. The detector manually clamps and fixes the insulation wall panel, and the clamping steps of the insulation wall panel are cumbersome and inconvenient to operate, which seriously affects the detection efficiency of the insulation wall panel and cannot meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection mechanism for a thermal insulation wall panel, comprising a box body, a mounting box fixedly connected to the bottom wall inside the box body, and a controller fixedly mounted outside the box body, the outside of the mounting box is provided with a moving mechanism extending to the outside thereof, and the top of the mounting box is provided with a clamping mechanism;
[0007] The moving mechanism includes a reduction motor fixedly mounted on the top wall of the installation box, a rotating shaft rotatably connected to the inside of the installation box, and a driving gear fixedly connected to the outside of the rotating shaft, the output shaft of the reduction motor is fixedly connected to a transmission gear, the outside of the rotating shaft is fixedly connected to a driven gear meshing with the transmission gear, the outside of the driving gear is meshed with two racks, and the tops of the two racks are fixedly connected to a fixing seat extending to the outside of the installation box;
[0008] The clamping mechanism comprises a mounting seat fixedly connected to the opposite side of the two fixing seats, the bottoms of the two mounting seats are fixedly mounted with electric push rods, and the output ends of the two electric push rods are fixedly connected with clamps.
[0009] Furthermore, the rotating shaft is a solid cylinder, and a bearing matching the rotating shaft is fixedly installed inside the installation box.
[0010] Furthermore, the reduction motor is electrically connected to the controller, and the two racks are symmetrically distributed front and back inside the installation box.
[0011] Furthermore, a movable opening adapted to the fixing seat is provided inside the installation box, and the outer diameter of the fixing seat is adapted to the inner diameter of the movable opening.
[0012] Furthermore, the two electric push rods are symmetrically distributed on the top of the installation box, the bottoms of the two clamps are fixedly connected with anti-slip rubber, and the insulation wall panel body is clamped between the two clamps and the top of the installation box.
[0013] Furthermore, the bottoms of the two racks are fixedly connected with a slider extending into the interior of the installation box, and a slide groove matched with the slider is provided inside the installation box, and the slider and the slide groove are slidably connected.
[0014] Furthermore, a detection mechanism extending into the interior of the box is arranged on the outside of the box, and the detection mechanism includes a hydraulic cylinder fixedly mounted on the top of the box and extending into the interior of the box, a pressure plate is fixedly connected to the output end of the hydraulic cylinder, and a pressure sensor is fixedly mounted on the top of the pressure plate.
[0015] Furthermore, two guide rods extending to the outside of the box body are fixedly connected to the top of the pressure plate, and the guide rods are slidably connected to the inside of the box body.
[0016] Compared with the prior art, the utility model provides a detection mechanism for thermal insulation wall panels, which has the following beneficial effects:
[0017] 1. The detection mechanism of the thermal insulation wall panel starts the reduction motor through the controller, and the reduction motor drives the transmission gear, the driven gear and the rotating shaft to rotate, and the rotating shaft drives the driving gear to rotate. The driving gear rotation drives the two racks and the fixed seat to move left and right, which is convenient for adjustment according to the length of the thermal insulation wall panel body, and then the two electric push rods are started to extend and retract through the controller. The electric push rods extend and retract to drive the clamp to move up and down, so as to clamp and fix the thermal insulation wall panel bodies of different thicknesses, which is convenient for rapid fixed detection of the thermal insulation wall panel bodies, achieving the advantages of high detection efficiency and strong practicality.
[0018] 2. The detection mechanism of the thermal insulation wall panel starts the extension and retraction of the hydraulic cylinder through the controller. The extension and retraction of the hydraulic rod drives the pressure plate and the pressure sensor to move up and down, thereby performing compression detection on the thermal insulation wall panel body. By setting a slider, the stability of the left and right movement of the rack and the fixed seat is improved. By setting a guide rod, the stability of the pressure plate and the pressure sensor when moving up and down for detection is improved, thereby achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0020] Figure 2 It is a top view of the structure of the mobile mechanism of the utility model;
[0021] Figure 3 It is a structural stereogram of the transmission gear of the utility model.
[0022] In the figure: 1 box, 2 installation box, 3 controller, 4 moving mechanism, 41 reduction motor, 42 transmission gear, 43 driven gear, 44 rotating shaft, 45 driving gear, 46 rack, 47 fixed seat, 5 clamping mechanism, 51 installation seat, 52 electric push rod, 53 fixture, 6 slider, 7 detection mechanism, 71 hydraulic cylinder, 72 pressure plate, 73 pressure sensor, 8 guide rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] See also Figure 1-3In the present embodiment, a detection mechanism of an insulation wall panel comprises a box body 1, an installation box 2 fixedly connected to the inner bottom wall of the box body 1, and a controller 3 fixedly installed on the outside of the box body 1. A moving mechanism 4 extending to the outside of the installation box 2 is arranged on the outside of the installation box 2, and a clamping mechanism 5 is arranged on the top of the installation box 2. The moving mechanism 4 comprises a reduction motor 41 fixedly installed on the inner top wall of the installation box 2, a rotating shaft 44 rotatably connected to the inside of the installation box 2, and a driving gear 45 fixedly connected to the outside of the rotating shaft 44. A transmission gear 42 is fixedly connected to the output shaft of the reduction motor 41, and a driven gear 43 meshing with the transmission gear 42 is fixedly connected to the outside of the rotating shaft 44. Two racks 46 are meshed and connected to the outside of the driving gear 45, and the tops of the two racks 46 are fixedly connected to a fixing seat 46 extending to the outside of the installation box 2. The reduction motor 41 is started by the controller 3, and the reduction motor 41 drives the transmission gear 42, the driven gear 43 and the rotating shaft 44 to rotate. The rotating shaft 44 drives the driving gear 45 to rotate. The rotation of the driving gear 45 drives the two racks 46 and the fixing seat 47 to move left and right, so as to facilitate adjustment according to the length of the insulation wall panel body.
[0026] The rotating shaft 44 is a solid cylinder, and a bearing adapted to the rotating shaft 44 is fixedly installed inside the installation box 2. By providing the bearing, the stability of the rotating shaft 44 during rotation is improved.
[0027] It should be noted that the reduction motor 41 is electrically connected to the controller 3 , and the two racks 46 are symmetrically distributed inside the installation box 2 .
[0028] In addition, a movable opening matched with the fixing seat 47 is opened inside the installation box 2, and the outer diameter of the fixing seat 47 is matched with the inner diameter of the movable opening.
[0029] Furthermore, the bottoms of the two racks 46 are fixedly connected with a slider 6 extending into the interior of the installation box 2, and a slide groove matching the slider 6 is provided inside the installation box 2, and the slider 6 and the slide groove are slidably connected. By providing the slider 6 and the slide groove, the stability of the left and right movement of the rack 46 and the fixed seat 47 is improved.
[0030] In this embodiment, the clamping mechanism 5 includes a mounting seat 51 fixedly connected to the opposite side of the two fixing seats 46, and an electric push rod 52 is fixedly installed at the bottom of the two mounting seats 51, and a clamp 53 is fixedly connected to the output end of the two electric push rods 52. The two electric push rods 52 are activated by the controller 3 to extend and retract, and the electric push rods 52 extend and retract to drive the clamp 53 to move up and down, so as to clamp and fix the insulation wallboard body of different thicknesses, so as to facilitate the rapid fixation and detection of the insulation wallboard body.
[0031] Among them, the two electric push rods 52 are symmetrically distributed on the top of the installation box 2, the bottoms of the two clamps 53 are fixedly connected with anti-slip rubber, and the insulation wall panel body is clamped between the two clamps 53 and the top of the installation box 2.
[0032] In this embodiment, the outside of the box body 1 is provided with a detection mechanism 7 extending to the inside thereof, and the detection mechanism 7 includes a hydraulic cylinder 71 fixedly mounted on the top of the box body 1 and extending to the inside thereof, a pressing plate 72 is fixedly connected to the output end of the hydraulic cylinder 71, and a pressure sensor 73 is fixedly mounted on the top of the pressing plate 72. The pressure sensor 73 is electrically connected to the controller 3. The hydraulic cylinder 71 is activated to extend and retract by the controller 3, and the extension and retraction of the hydraulic rod 71 drives the pressing plate 72 and the pressure sensor 73 to move up and down, thereby performing a compression detection process on the thermal insulation wall panel body.
[0033] Among them, the pressure sensor 73 belongs to the conventional technology known to the public in the prior art, so its specific structure and working principle will not be described in detail in this article.
[0034] Embodiment 2:
[0035] See also Figure 1-3 On the basis of the first embodiment, the top of the pressure plate 72 is fixedly connected with two guide rods 8 extending to the outside of the box 1, and the guide rods 8 are slidably connected to the inside of the box 1. By providing the guide rods 8, the stability of the pressure plate 72 and the pressure sensor 73 when moving up and down for detection is improved, achieving the advantage of strong practicality.
[0036] The two guide rods 8 are both solid cylinders, and the two guide rods 8 are symmetrically distributed on the top of the pressure plate 72 with the hydraulic cylinder 71 as the midpoint.
[0037] The above technical solution improves the stability of the pressure plate 72 and the pressure sensor 73 when they move up and down for detection, achieving the advantage of strong practicality.
[0038] The working principle of the above embodiment is:
[0039] When in use, the insulation wall panel body is placed on the top of the installation box 2, and the reduction motor 41 is started by the controller 3. The reduction motor 41 drives the transmission gear 42, the driven gear 43 and the rotating shaft 44 to rotate, and the rotating shaft 44 drives the driving gear 45 to rotate. The driving gear 45 rotates and drives the two racks 46 and the fixing seat 47 to move left and right, and adjusts according to the length of the insulation wall panel body; when the insulation wall panel body is clamped and fixed, the two electric push rods 52 are started to extend and retract through the controller 3, and the extension and retraction of the electric push rods 52 drive the clamp 53 to move up and down, so as to clamp and fix the insulation wall panel bodies of different thicknesses; when the insulation wall panel body is tested, the hydraulic cylinder 71 is started to extend and retract through the controller 3, and the extension and retraction of the hydraulic rod 71 drives the pressure plate 72 and the pressure sensor 73 to move up and down, so as to perform compression detection on the insulation wall panel body, and the pressure sensor 73 transmits the pressure resistance data to the controller 3, and then obtains the detection data.
[0040] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A detection mechanism for thermal insulation wall panels, Features: The invention comprises a box body (1), a mounting box (2) fixedly connected to the inner bottom wall of the box body (1), and a controller (3) fixedly mounted outside the box body (1); a moving mechanism (4) extending to the outside of the mounting box (2) is arranged outside the mounting box (2); and a clamping mechanism (5) is arranged on the top of the mounting box (2); The moving mechanism (4) comprises a reduction motor (41) fixedly mounted on the top wall of the installation box (2), a rotating shaft (44) rotatably connected to the inside of the installation box (2), and a driving gear (45) fixedly connected to the outside of the rotating shaft (44); a transmission gear (42) is fixedly connected to the output shaft of the reduction motor (41); a driven gear (43) meshing with the transmission gear (42) is fixedly connected to the outside of the rotating shaft (44); two racks (46) are meshed and connected to the outside of the driving gear (45); the tops of the two racks (46) are fixedly connected to a fixing seat extending to the outside of the installation box (2); The clamping mechanism (5) comprises a mounting seat (51) fixedly connected to opposite sides of the two fixing seats, the bottoms of the two mounting seats (51) are fixedly mounted with electric push rods (52), and the output ends of the two electric push rods (52) are fixedly connected with clamps (53).
2. A detection mechanism for thermal insulation wall panels according to claim 1, Features: The rotating shaft (44) is a solid cylinder, and a bearing matching the rotating shaft (44) is fixedly installed inside the installation box (2).
3. A detection mechanism for thermal insulation wall panels according to claim 1, Features: The reduction motor (41) is electrically connected to the controller (3), and the two racks (46) are symmetrically distributed front and back inside the installation box (2).
4. A detection mechanism for thermal insulation wall panels according to claim 1, Features: The interior of the installation box (2) is provided with a movable opening matched with the fixing seat (47), and the outer diameter of the fixing seat (47) is matched with the inner diameter of the movable opening.
5. A detection mechanism for thermal insulation wall panels according to claim 1, Features: The two electric push rods (52) are symmetrically distributed on the top of the installation box (2), the bottoms of the two clamps (53) are fixedly connected with anti-slip rubber, and the thermal insulation wall panel body is clamped between the two clamps (53) and the top of the installation box (2).
6. A detection mechanism for thermal insulation wall panels according to claim 1, Features: The bottoms of the two racks (46) are fixedly connected to a slider (6) extending into the interior of the installation box (2); a slide groove matching the slider (6) is provided inside the installation box (2); and the slider (6) is slidably connected to the slide groove.
7. A detection mechanism for thermal insulation wall panels according to claim 1, Features: The box body (1) is provided with a detection mechanism (7) extending into the interior thereof on the outside thereof, the detection mechanism (7) comprising a hydraulic cylinder (71) fixedly mounted on the top of the box body (1) and extending into the interior thereof, a pressure plate (72) being fixedly connected to the output end of the hydraulic cylinder (71), and a pressure sensor (73) being fixedly mounted on the top of the pressure plate (72).
8. A detection mechanism for thermal insulation wall panels according to claim 7, Features: The top of the pressure plate (72) is fixedly connected to two guide rods (8) extending to the outside of the box (1), and the guide rods (8) are slidably connected to the inside of the box (1).
Citation Information
Patent Citations
Heat preservation wallboard engineering intensity detector
CN208239210U
