Grain counting and seed testing analyzer
By designing a grain seed test analyzer, using an automated rotary drive mechanism and an electronic grain seed, combined with a vibration blanking assembly and a photo assembly, the automatic detection of grain seeds is achieved, and the low efficiency and high error rate in traditional methods are solved. Problem, significantly improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202420731750.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The analysis process of traditional grain-based grain-based grains is cumbersome, time-consuming, labor-intensive and easy to lead to an increase in error rate. An automated detection equipment is needed to improve efficiency and accuracy.
A grain seed analyzer was designed, including a base, a cabinet, a photo assembly, a turntable, multiple container cups and a vibration blanking assembly. The automatic counting of grain seeds is realized through an automated rotary drive mechanism and an electronic grain counting device. Shooting analysis, combining vibration blanking assembly and photo assembly for automated inspection.
The automation of grain number and subsequent test analysis has been achieved, which significantly improves detection efficiency and accuracy and reduces the manual error rate.
Smart Images

Figure CN222189106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grain testing and analysis, in particular to a grain counting and testing analyzer. Background Art
[0002] Food is the material basis for our survival. Normally, we deal with food every day, and every year our country also grows food on a large scale to meet people's survival needs. However, the food grown each year is affected by local climate and local soil, which will lead to high or low annual food production. However, the biggest influence is the grain seeds planted each year. Therefore, it is necessary for many local grain agencies to conduct seed analysis on grain particles. First, a certain number of grain particles are quantitatively selected, and the grain shape parameters (length, width, aspect ratio, area, equivalent diameter, circumference, etc.) of each grain grain, as well as their average values, are measured and saved for output.
[0003] However, traditional grain counting mainly relies on manual counting with the eyes, and the grains are collected in containers; grain variety analysis is also a relatively cumbersome process. In the past, the length and width of a certain amount of grain grains were measured manually, and then the length-to-width ratio and the area and circumference of the grain shape were calculated to calculate the average value. Although traditional manual testing can get the desired results, time is moving forward and technology is changing with each passing day; traditional manual selection and testing is not only time-consuming and labor-intensive, but also requires a lot of money and space; and for inspectors, staring at tiny grain particles for a long time can easily cause visual fatigue, which will also lead to an increase in the error rate. Therefore, there is a great need for a device that combines the grain counting function with the grain variety testing function on the market, and the detection efficiency and accuracy are greatly improved through equipment amplification research.
[0004] Based on this, it is necessary to develop an automated grain counting and seed analysis instrument. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a grain counting and seed testing analyzer, which effectively overcomes the defects of the prior art.
[0006] The technical solution of the utility model to solve the above technical problems is as follows:
[0007] A grain counting and species analysis instrument comprises a base, a casing, a photographing assembly, a turntable, a plurality of container cups and a vibration blanking assembly, wherein a detection area and a discharge area are arranged side by side at the upper end of the base, a detection tray is horizontally mounted on the upper part of the detection area, the turntable is rotatably mounted horizontally on the upper part of the discharge area, a plurality of container cups are circumferentially spaced apart at the upper end of the turntable, the vibration blanking assembly is arranged on one side of the discharge area, a discharge opening of which is located above the turntable, the turntable can be rotated to the bottom of any one of the container cups passing through the discharge opening, an automatic rotating drive mechanism connected to the turntable is arranged inside the base, the casing is arranged on the upper end of the base and is located on one side of the detection area, an extension portion located above the detection area is arranged on the upper end of the casing, a photographing assembly is embedded in the bottom of the extension portion, a host connected to the photographing assembly is built in the extension portion, the automatic rotating drive mechanism is connected to the host, and an electronic grain counter connected to the host is arranged at the discharge opening.
[0008] On the basis of the above technical solution, the present invention can also be improved as follows.
[0009] Furthermore, a display connected to the host is provided on the outer side of the extension portion.
[0010] Furthermore, a material receiving box is provided on the upper part of the detection area. The material receiving box is arranged on a side of the detection tray away from the housing, and the height of the upper end thereof is lower than the height of the detection tray.
[0011] Furthermore, a storage compartment is provided on one side of the housing, and a sweeping brush is placed in the storage compartment.
[0012] Furthermore, the above-mentioned turntable is a circular disc, and a rotating shaft is coaxially provided at its lower end. The above-mentioned rotating shaft is rotatably installed in the unloading area. An assembly cavity is provided below the above-mentioned unloading area. The above-mentioned automatic rotation drive mechanism is installed in the above-mentioned assembly cavity and connected to the lower end of the above-mentioned rotating shaft. The above-mentioned automatic rotation drive mechanism is connected to the main machine.
[0013] Furthermore, the turntable is provided with a plurality of positioning shell seats corresponding to the container cups, and the cup bottoms of the container cups are embedded in the positioning shell seats.
[0014] Furthermore, the vibration blanking assembly includes a vibrator and a circular vibration disk, the upper edge of the vibration disk is provided with a surrounding edge, the upper end of the base is provided with a protrusion, the vibrator is embedded in the upper end of the protrusion, the bottom of the vibration disk is connected to the vibrator, a notch is provided at the surrounding edge of one side of the vibration disk, and a discharge channel protruding and extending outward is provided at the notch, the hollow area between the discharge channels defines the blanking port, the vibrator is connected to the main machine, and the electronic particle counter is at least a pair of grating sensors embedded on both sides of the notch.
[0015] Furthermore, an extension plate is provided on one side of the protruding portion, a casing that wraps the end of the discharge trough is provided on the upper end of the extension plate, and a material dropping channel is penetrated through the portion of the extension plate corresponding to the material dropping port.
[0016] Furthermore, the vibration plate is provided with an adjustment component for adjusting the opening of the blanking port.
[0017] Furthermore, the above-mentioned adjustment component includes an unclosed annular open adjustment plate, which is coaxially arranged in the above-mentioned vibration disk, and its outer edge is in contact with the inner wall of the above-mentioned surrounding edge. The outer edge of the above-mentioned open adjustment plate is connected with a connecting portion extending from the upper end to the outside of the above-mentioned vibration disk. A limiting plate is provided at the outer edge of the above-mentioned vibration disk, and the above-mentioned limiting plate is penetrated by a circular arc-shaped guide groove coaxially distributed with the above-mentioned vibration disk. The above-mentioned connecting portion is connected with an adjustment bolt that vertically penetrates the above-mentioned guide groove from bottom to top.
[0018] The beneficial effects of the utility model are: reasonable structural design, capable of realizing automatic grain counting and subsequent seed testing analysis, and greatly improving detection efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the grain counting and seed testing analyzer of the utility model;
[0020] Figure 2 This is a schematic diagram of the top view of the grain counting and seed testing analyzer of the utility model;
[0021] Figure 3 The utility model is a schematic diagram of the structure of the connection between the turntable and the automatic rotary drive mechanism in the grain counting and seed testing analyzer.
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1. Base; 2. Casing; 3. Turntable; 4. Container cup; 5. Vibration blanking assembly; 6. Detection tray; 7. Display; 8. Receiving box; 9. Extension plate; 10. Brush; 21. Storage compartment; 31. Positioning shell; 51. Vibration plate; 52. Discharge chute; 53. Opening adjustment plate; 54. Limiting plate; 91. Jam; 531. Connecting part; 541. Guide groove. DETAILED DESCRIPTION
[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0025] Example: Figure 1 and 2As shown, the grain counting and species analysis instrument of this embodiment includes a base 1, a casing 2, a camera assembly, a turntable 3, a plurality of container cups 4 and a vibration blanking assembly 5. The upper end of the base 1 is provided with a detection area and a blanking area side by side, a detection tray 6 is horizontally installed on the upper part of the detection area, the turntable 3 is rotatably installed horizontally on the upper part of the blanking area, a plurality of container cups 4 are circumferentially spaced and arranged on the upper end of the turntable 3, the vibration blanking assembly 5 is arranged on one side of the blanking area, and its blanking port is located above the turntable 3, and the turntable 3 can be rotated to any upper side. The container cup 4 passes under the above-mentioned blanking port, an automatic rotating drive mechanism connected to the above-mentioned turntable 3 is provided inside the above-mentioned base 1, the above-mentioned casing 2 is arranged at the upper end of the above-mentioned base 1, and is located on one side of the above-mentioned detection area, the upper end of the above-mentioned casing 2 is provided with an extension part (denoted by A in the figure) located above the above-mentioned detection area, a camera component is embedded at the bottom of the above-mentioned extension part, a host connected to the above-mentioned camera component is built in the above-mentioned extension part, the above-mentioned automatic rotating drive mechanism is connected to the above-mentioned host, and an electronic particle counter connected to the above-mentioned host is provided at the above-mentioned blanking port.
[0026] The working process is as follows:
[0027] The grain seeds are put into the vibration blanking component 5, and the vibration blanking component 5 is started to vibrate and drop the grains through the blanking port. Synchronously, the grains are counted by the electronic grain counter at the blanking port, and the data is fed back to the host in real time. A set number of grain seeds fall into a container cup 4 located below the blanking port, and then the vibration blanking component 5 stops running, and the turntable 3 is rotated by a certain angle by the automatic rotary drive mechanism, so that the next controlled container cup 4 rotates to the bottom of the blanking port, and the above steps are repeated so that the set number of grain seeds also fall into the container cup 4 until the set number of container cups 4 receive the set number of grain seeds. After that, the container cup 4 containing the grain seeds is removed and poured onto the detection tray 6 in the detection area next to it, and the camera component embedded in the bottom of the extension part is used to take pictures, and the image information is fed back to the host for analysis and data storage. Next, the grain on the detection tray 6 is cleaned and collected, and then the photography and detection of the grain seeds in the next container cup 4 are continued until the grain seeds in all the container cups 4 are detected. The entire analyzer has a reasonable structural design and can realize automated grain counting and subsequent seed analysis, greatly improving detection efficiency and accuracy.
[0028] In this embodiment, a plurality of anti-slip support feet are provided at intervals on the bottom of the base 1 .
[0029] In this embodiment, a display 7 connected to the host is disposed on the outer side of the extension portion, and both counting information and data information can be fed back to the display 7 for display.
[0030] As a preferred embodiment, a material receiving box 8 is provided on the upper portion of the detection area. The material receiving box 8 is arranged on a side of the detection tray 6 away from the housing 2 , and the height of the upper end thereof is lower than the height of the detection tray 6 .
[0031] In the above embodiment, the grain seeds on the detection tray 6 are swept into the receiving box 8 and collected by the receiving box 8 .
[0032] As a preferred embodiment, a positioning groove is provided at a position of the detection area corresponding to the material receiving box 8, and the material receiving box 8 is placed in the positioning groove.
[0033] In the above embodiment, the design of the positioning groove is conducive to the positioning and placement of the material receiving box 8, and the placement is relatively stable and not prone to displacement.
[0034] In this embodiment, a storage compartment 21 is provided on one side of the housing 2, and a sweeping brush 10 is placed in the storage compartment 21. After the detection is completed, the grain seeds on the detection tray 6 are swept into the receiving box 8 by the sweeping brush 10.
[0035] In this embodiment, the sweeping brush 10 is a wool brush, which is in a strip shape as a whole.
[0036] As a preferred embodiment, Figure 3 As shown, the turntable 3 is a circular disc, and a rotating shaft is coaxially provided at its lower end. The rotating shaft is rotatably installed in the unloading area. An assembly cavity is provided below the unloading area, and the lower end of the rotating shaft extends into the assembly cavity. The automatic rotation drive mechanism is installed in the assembly cavity and connected to the lower end of the rotating shaft. The automatic rotation drive mechanism is connected to the main machine.
[0037] In the above embodiment, the automatic rotary drive mechanism is automatically controlled by the host, and the automatic rotary drive mechanism drives the turntable 3 to rotate a certain angle, thereby driving the container cup 4 to rotate accurately to the bottom of the drop opening.
[0038] Specifically, the automated rotary drive mechanism includes a motor a and two pulleys. The main shaft of the motor a is equipped with a pulley, the lower end of the rotating shaft at the lower end of the turntable 3 is equipped with a pulley, a belt d is wrapped around the two pulleys, and the motor a is connected to the host.
[0039] In this embodiment, the turntable 3 is provided with a plurality of positioning housing seats 31 corresponding to the container cups 4, and the bottom of the container cups 4 is embedded in the positioning housing seats 31. Specifically, the positioning housing seats 31 are sleeve components with an open upper end, and the lower end of the container cups 4 can be inserted (embedded) into the positioning housing seats 31.
[0040] As a preferred embodiment, the vibration blanking assembly 5 includes a vibrator and a circular vibration disk 51, the upper edge of the vibration disk 51 is provided with a surrounding edge, the upper end of the base 1 is provided with a protrusion (indicated by B in the figure), the vibrator is embedded in the upper end of the protrusion, the bottom of the vibration disk 51 is connected to the vibrator, a notch is provided at the surrounding edge of one side of the vibration disk 51, and a discharge channel 52 protruding and extending outward is provided at the notch, the hollow area between the discharge channels 52 defines the blanking port, the vibrator is connected to the main machine, and the electronic particle counter is at least a pair of grating sensors embedded on both sides of the notch.
[0041] In the above implementation scheme, the vibrator is automatically controlled by the host. During the vibration process, the grain seeds placed in the vibration plate 51 move through the notch and the discharge chute 52 and fall down. When passing through the notch, they pass through a pair of grating sensors to generate electrical signals, which are fed back to the host for counting.
[0042] In this embodiment, a circular vibration channel is provided on the vibration plate 51 for a single grain seed to "flow". One end (inner port) of the vibration channel is connected to the middle area of the vibration plate 51, and the other end (outer port) of the vibration channel points to the notch. Under the vibration of the vibrator, the middle area of the grain seed vibration plate 51 enters the vibration channel and "flows" toward the notch along the vibration channel. It should be noted that the structural design of the above-mentioned vibration plate 51 belongs to the prior art product, and reference can be made to the circular vibration plates sold on the market, which will not be described in detail here.
[0043] As a preferred embodiment, an extension plate 9 is provided on one side of the protrusion, a casing 91 wrapping the end of the discharge trough is provided on the upper end of the extension plate 9, and a blanking channel is provided through the portion of the extension plate 9 corresponding to the blanking port.
[0044] In the above embodiment, the design of the casing 91 closes the port of the discharge channel 52 to ensure that the grain seeds fall downward into the container cup 4 below.
[0045] As a preferred embodiment, the vibration plate 51 is provided with an adjustment component for adjusting the opening of the blanking port.
[0046] In the above embodiment, the opening of the drop opening can be adjusted by adjusting the component, so that the grain seeds can be dropped by vibration smoothly.
[0047] As a preferred embodiment, Figure 2As shown, the above-mentioned adjustment component includes an unclosed annular open adjustment plate 53, and the above-mentioned open adjustment plate 53 is coaxially arranged in the above-mentioned vibration disk 51, and its outer edge is in contact with the inner wall of the above-mentioned surrounding edge, and the outer edge of the above-mentioned open adjustment plate 53 is connected with a connecting portion 531 extending from the upper end to the outside of the above-mentioned vibration disk 51, and the outer edge of the above-mentioned vibration disk 51 is provided with a limiting plate 54, and the above-mentioned limiting plate 54 is penetrated by a circular arc-shaped guide groove 541 coaxially distributed with the above-mentioned vibration disk 51, and the above-mentioned connecting portion 531 is connected with an adjusting bolt (represented by c in the figure) vertically penetrating the above-mentioned guide groove 541 from bottom to top.
[0048] In the above real-time scheme, an opening adjustment plate 53 with a certain height is set in the outer area inside the vibration disk 51. After the adjusting bolt is loosened, the opening adjustment plate 53 can operate the connecting part 531 under the action of external force to drive the opening adjustment plate 53 to rotate relative to the vibration disk 51, so that the notch of the opening adjustment plate 53 coincides with the notch (the size of the overlapping part of the notch and the notch is adjusted by twisting the opening adjustment plate 53). The purpose is to adjust the size of the overlapping part of the two. After the adjustment, tighten the adjusting bolt to fix the connecting part 531 and the voice limit plate 54. The structural design is simple and reasonable, and the operation is very convenient.
[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0051] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0054] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A grain counting and seed analysis instrument. Features: The invention comprises a base (1), a housing (2), a camera assembly, a turntable (3), a plurality of container cups (4) and a vibration blanking assembly (5); a detection area and a blanking area are arranged side by side at the upper end of the base (1); a detection tray (6) is horizontally arranged on the upper part of the detection area; the turntable (3) is rotatably mounted horizontally on the upper part of the blanking area; a plurality of container cups (4) are arranged at intervals in the circumferential direction on the upper end of the turntable (3); the vibration blanking assembly (5) is arranged on one side of the blanking area, and its blanking port is located above the turntable (3); the turntable (3) can be rotated to any direction. The container cup (4) passes through the bottom of the drop port, an automatic rotating drive mechanism connected to the turntable (3) is provided inside the base (1), the housing (2) is arranged at the upper end of the base (1) and is located on one side of the detection area, an extension portion located above the detection area is provided at the upper end of the housing (2), a camera component is embedded at the bottom of the extension portion, a host connected to the camera component is built into the extension portion, the automatic rotating drive mechanism is connected to the host, and an electronic particle counter connected to the host is provided at the drop port.
2. A grain counting and identifying grain type analyzer according to claim 1, Features: A display (7) connected to the host is provided on the outer side of the extension portion.
3. A grain counting and identifying grain type analyzer according to claim 1, Features: A material receiving box (8) is provided at the upper part of the detection area. The material receiving box (8) is arranged on a side of the detection tray (6) away from the housing (2), and the height of the upper end thereof is lower than the height of the detection tray (6).
4. A grain counting and identifying grain type analyzer according to claim 2, Features: A storage compartment (21) is provided on one side of the housing (2), and a sweeping brush (10) is placed in the storage compartment (21).
5. The grain counting and identifying grain type analyzer according to claim 1, Features: The turntable (3) is a circular disk, and a rotating shaft is coaxially arranged at its lower end. The rotating shaft is rotatably mounted in the unloading area. An assembly cavity is arranged below the unloading area. The automatic rotary drive mechanism is installed in the assembly cavity and connected to the lower end of the rotating shaft. The automatic rotary drive mechanism is connected to the host.
6. The grain counting and identifying grain type analyzer according to claim 1, Features: The rotating disk (3) is provided with a plurality of positioning shell seats (31) corresponding to the container cups (4), and the cup bottoms of the container cups (4) are embedded in the positioning shell seats (31).
7. A grain counting and identifying grain type analyzer according to any one of claims 1 to 6, Features: The vibration blanking assembly (5) comprises a vibrator and a circular vibration disk (51), the upper edge of the vibration disk (51) is provided with a surrounding edge, the upper end of the base (1) is provided with a protrusion, the vibrator is embedded in the upper end of the protrusion, the bottom of the vibration disk (51) is connected to the vibrator, a notch is provided at the surrounding edge of one side of the vibration disk (51), and a discharge channel (52) protruding and extending outward is provided at the notch, the hollow area between the discharge channels (52) defines the blanking port, the vibrator is connected to the host, and the electronic particle counter is at least a pair of grating sensors embedded on both sides of the notch.
8. The grain counting and identifying grain type analyzer according to claim 7, Features: An extension plate (9) is provided on one side of the protruding portion, a casing (91) is provided at the upper end of the extension plate (9) for wrapping the end of the discharge trough, and a material dropping channel is provided through the portion of the extension plate (9) corresponding to the material dropping opening.
9. The grain counting and identifying grain type analyzer according to claim 7, Features: The vibration plate (51) is provided with an adjustment component for adjusting the opening of the blanking opening.
10. The grain counting and identifying grain type analyzer according to claim 9, Features: The adjustment assembly comprises an open adjustment plate (53) in an unclosed annular shape. The open adjustment plate (53) is coaxially arranged in the vibration disk (51), and its outer edge contacts the inner wall of the surrounding edge. The outer edge of the open adjustment plate (53) is connected to a connecting portion (531) extending from the upper end to the outside of the vibration disk (51). A limiting plate (54) is provided at the outer edge of the vibration disk (51). A circular arc-shaped guide groove (541) coaxially distributed with the vibration disk (51) is penetrated on the limiting plate (54), and the connecting portion (531) is connected to an adjustment bolt vertically penetrating the guide groove (541) from bottom to top.
