Composite digital cable

By designing composite digital cables and combining the structure of optical cable components and signal transmission cable components, the problems of communication cables in long-distance transmission and active Ethernet power supply are solved, stable and efficient signal transmission is achieved, and the communication network is satisfied. Multiple demands and reduce costs.

CN222189533UActive Publication Date: 2024-12-17NINGBO LIANDA ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202420306614.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2024-12-17
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing communication cables have thermal effects during transmission, with large losses, which are not suitable for long-distance data transmission, and the optical fiber cannot support active Ethernet power supply, and the total length of the twisted pair link is limited to 100 meters.

Method used

A composite digital cable is designed, including optical cable components and signal transmission cable components. Through structures such as reinforcement, sheath layer and metal composite belt, the simultaneous transmission of data signals and power signals is achieved, meeting the needs of the communication network, and through The sheath layer facilitates joint connection.

Benefits of technology

It realizes stable transmission of long-distance data signals and power signals, meets the data transmission and POE power supply requirements of wireless access points, and reduces material costs and production complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a composite digital cable, which comprises an optical cable assembly, a signal transmission cable assembly and a sheath layer, and is characterized in that the optical cable assembly comprises a plurality of wire bodies, the center of the optical cable assembly is provided with a reinforcing member, and the plurality of wire bodies are arranged at the periphery of the optical cable assembly; the signal transmission cable assembly comprises a protection layer and a plurality of wire pairs arranged in the protection layer. The sheath layer wraps the peripheries of the optical cable assembly and the signal transmission cable assembly, and the sheath layer separates the optical cable assembly from the signal transmission cable assembly. According to the composite digital cable, data signal transmission can be achieved through the optical cable assembly, the signal transmission cable assembly can transmit digital signals and power signals, the requirement for communication network data signal transmission can be met, the requirement for power supply can also be met, and data transmission can be conducted on a wireless access point AP and power supply can be conducted on a POE at the same time. By arranging the sheath layer on the peripheries of the optical cable assembly and the signal transmission cable assembly, the optical cable assembly and the signal transmission cable assembly are easy to strip.
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Description

Technical Field

[0001] The present disclosure relates to the field of cable technology, and in particular to a composite digital cable. Background Art

[0002] In communication cables, according to the different media, communication cables can be divided into optical cables with optical fiber as the transmission medium and copper cables with copper wire as the transmission medium. Optical fiber uses the principle of total reflection of light for data transmission, and has the advantages of large bandwidth, low loss, and long transmission distance. However, the material of optical fiber is glass fiber, which is an electrical insulator and cannot support active Ethernet (Power Over Ethernet, referred to as POE) power supply. Copper wire uses metal as the transmission medium and the principle of electromagnetic waves for data transmission. It can transmit both data signals and power signals, but there will be thermal effects during the transmission process, so the loss is large, which is not suitable for long-distance data transmission. In addition, it is clearly required in the network integrated wiring specification that the total length of the twisted pair link cannot exceed 100 meters. Utility Model Content

[0003] The present disclosure provides a composite digital cable to at least solve the above technical problems existing in the prior art.

[0004] A composite digital cable according to the present disclosure, comprising:

[0005] An optical cable assembly comprises a plurality of wire bodies, a reinforcement member is arranged at the center of the optical cable assembly, and the plurality of wire bodies are arranged at the periphery of the optical cable assembly;

[0006] A signal transmission cable assembly, comprising a protective layer and a plurality of wire pairs disposed in the protective layer; and

[0007] The sheath layer is coated on the outer periphery of the optical cable assembly and the signal transmission cable assembly, and the sheath layer separates the optical cable assembly from the signal transmission cable assembly.

[0008] In one possible implementation manner, the optical cable assembly further includes a filling rope, wherein the filling rope is disposed in the jacket layer, and the filling rope and the plurality of wires are disposed on the periphery of the strength member.

[0009] In one possible implementation manner, the sheath layer includes a first sheath sleeved on the outer circumference of the protective layer and a second sheath sleeved on the outer circumference of the optical cable assembly, and the first sheath is connected to the second sheath.

[0010] In one embodiment, the first sheath and the second sheath have an overlapping portion at a connection point.

[0011] In one embodiment, the sheath layer further includes a suspension line portion, the first sheath and the second sheath are connected by the suspension line portion, and a line connecting the center of the first sheath and the center of the second sheath and a center line of the suspension line portion are in the same straight line.

[0012] In one possible implementation manner, the signal transmission cable assembly further comprises an outer shielding layer covering the outer periphery of the plurality of groups of the wires, and the outer shielding layer is attached to the inner side of the protective layer.

[0013] In one possible implementation manner, the line body includes an insulating layer and a plurality of fiber cores disposed in the insulating layer.

[0014] In one possible implementation manner, each group of the wire pairs includes a twisted pair of wires formed by twisting two single wires and an inner shielding layer coated on the outer periphery of the twisted pair of wires.

[0015] In one possible implementation manner, the optical cable assembly further comprises a metal composite tape, which is coated around the periphery of the plurality of wires and is located at the outermost layer of the optical cable assembly.

[0016] In one embodiment, the reinforcement member is a high-strength phosphated steel wire.

[0017] In the present disclosure, data signal transmission can be achieved through the optical cable assembly, and the signal transmission cable assembly can transmit both digital signals and power signals; thus, the composite digital cable of the present disclosure can meet the needs of data signal transmission in the communication network and the power supply needs, and can simultaneously provide data transmission to the wireless access point (AP) and power supply to the POE. Furthermore, by providing a sheath layer on the periphery of the optical cable assembly and the signal transmission cable assembly, the optical cable assembly and the signal transmission cable assembly can be easily peeled off, which is convenient for the optical cable assembly to connect to the AP and the signal transmission cable assembly to connect to the POE.

[0018] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present disclosure, nor is it intended to limit the scope of the present disclosure. Other features of the present disclosure will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and other objects, features and advantages of the exemplary embodiments of the present disclosure will become readily understood by reading the detailed description below with reference to the accompanying drawings. In the accompanying drawings, several embodiments of the present disclosure are shown in an exemplary and non-limiting manner, in which:

[0020] In the drawings, the same or corresponding reference numerals represent the same or corresponding parts.

[0021] Figure 1A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown;

[0022] Figure 2 A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown (the optical cable assembly includes a filler cord);

[0023] Figure 3 A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown (the optical cable assembly includes a metal composite tape);

[0024] Figure 4 A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown (the optical cable assembly includes a filler cord and a metal composite tape);

[0025] Figure 5 A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown (the jacket layer includes a messenger portion);

[0026] Figure 6 A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown (a signal transmission cable assembly includes an outer shielding layer);

[0027] Figure 7 A schematic cross-sectional view of a composite digital cable according to an exemplary embodiment of the present disclosure is shown (the signal transmission cable assembly includes an outer shielding layer and the optical cable assembly includes a metal composite tape).

[0028] Explanation of the numbers in the figure: 1. Optical cable assembly; 2. Signal transmission cable assembly; 3. Sheath layer; 11. Metal composite tape; 12. Wire body; 13. Filling rope; 14. Reinforcement member; 21. Protective layer; 22. Wire pair; 23. Outer shielding layer; 31. First sheath; 32. Second sheath; 33. Suspension wire part; 121. Insulation layer; 122. Fiber core; 221. Single wire; 222. Inner shielding layer; 312. Overlapping part. DETAILED DESCRIPTION

[0029] In order to make the purpose, features, and advantages of the present disclosure more obvious and easy to understand, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present disclosure.

[0030] The embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings.

[0031] Reference Figure 1As shown, a composite digital cable of an exemplary embodiment of the present disclosure includes an optical cable assembly 1, a signal transmission cable assembly 2 and a sheath layer 3, the optical cable assembly 1 includes a plurality of wire bodies 12, a reinforcement member 14 is arranged at the center of the optical cable assembly 1, the plurality of wire bodies 12 are arranged at the periphery of the optical cable assembly 1, and the number of wire bodies 12 arranged at the periphery of the reinforcement member 14 is at least five; the signal transmission cable assembly 2 includes a protective layer 21 and a plurality of wire pairs 22 arranged in the protective layer 21 (the embodiments shown in the present disclosure are all taken as an example that the number of wire pairs 22 is four groups); the sheath layer 3 is coated on the periphery of the optical cable assembly 1 and the signal transmission cable assembly 2, and the sheath layer 3 separates the optical cable assembly 1 from the signal transmission cable assembly 2.

[0032] Specifically, in one embodiment, the reinforcement member 14 is a high-strength phosphated steel wire. In this embodiment, the protective layer 21 and the sheath layer 3 are made of the same material, and there are a variety of materials to choose from, including but not limited to at least one of polyvinyl chloride, polyethylene, glass fiber reinforced plastic material, low-smoke halogen-free material, polyurethane and thermoplastic polyurethane to protect the internal structure of the optical cable assembly 1 and the signal transmission cable assembly 2. The reinforcement member 14 can specifically be made of metal materials, such as high-strength phosphated steel wire, other non-hydrogen-releasing materials, etc.; or non-metallic materials, such as fiber-reinforced composite materials. The reinforcement member 14 is provided to support the internal structure of the optical cable assembly 1 to ensure the overall structural stability.

[0033] It can be understood that the composite digital cable in the present disclosure can realize data signal transmission through the optical cable assembly 1, and the signal transmission cable assembly 2 can transmit both digital signals and power signals; thus, the composite digital cable in the present disclosure can meet the needs of data signal transmission in the communication network and the power supply needs, and can simultaneously transmit data to the AP and power the POE. Furthermore, by providing a sheath layer 3 on the periphery of the optical cable assembly 1 and the signal transmission cable assembly 2, the optical cable assembly 1 and the signal transmission cable assembly 2 can be easily peeled off, which facilitates the connection between the optical cable assembly 1 and the AP and the signal transmission cable assembly 2 and the POE. In addition, by combining the optical cable assembly 1 and the signal transmission cable assembly 2, raw materials are saved and the cost of the composite digital cable is greatly reduced.

[0034] In one embodiment, the line body 12 includes an insulating layer 121 and a plurality of fiber cores 122 disposed in the insulating layer 121 .

[0035] In this embodiment, taking the number of the fiber cores 122 as six as an example, the material of the fiber core 122 is generally glass fiber, or a fiber core 122 whose main component is high-purity silicon dioxide, wherein a very small amount of dopants such as germanium dioxide and phosphorus pentoxide are also added to increase the refractive index of the fiber core 122 to light, so as to better realize the function of data signal transmission. The material used for the insulating layer 121 can be polybutylene terephthalate (PBT), polyethylene or other materials that can produce an insulating effect in actual production, and no excessive restrictions are made here.

[0036] In one embodiment, each wire pair 22 includes a twisted pair of wires formed by twisting two single wires 221 and an inner shielding layer 222 covering the outer periphery of the twisted pair of wires.

[0037] In this embodiment, each single wire 221 includes a copper conductor and an insulating sleeve sleeved on the outer periphery of the copper conductor. The insulating sleeve can be made of polyethylene or other materials that can produce an insulating effect in actual production, and no further restrictions are given here. The inner shielding layer 222 wrapped around the outer periphery of the twisted pair can well resist external electromagnetic interference, while controlling its own electromagnetic wave radiation, and will not interfere with the normal operation of other surrounding devices and networks.

[0038] Reference Figure 2 As shown, in one embodiment, the optical cable assembly 1 further includes a filling cord 13 , the filling cord 13 is disposed in the jacket layer 3 , and the filling cord 13 and the plurality of wires 12 are disposed on the periphery of the strength member 14 .

[0039] In this embodiment, by arranging the filling rope 13 in the optical cable assembly 1, the structure of the optical cable assembly 1 is stabilized, more solid and durable, and can withstand greater tension and bending. When the optical cable assembly 1 is subjected to external impact or extrusion, the filling rope 13 can share part of the pressure and impact, reduce the burden on the fiber core 122, and protect the fiber core 122 from damage. Therefore, the filling rope 13 can assist in improving the tensile and sway resistance of the composite digital cable. Among them, the sum of the number of wire bodies 12 and filling ropes 13 placed on the periphery of the reinforcement 14 is at least five, and the number of filling ropes 13 can also be more than one. For example, the number of filling ropes 13 is one, and the number of wire bodies 12 is four; the number of filling ropes 13 is one, and the number of wire bodies 12 is five; or, the number of filling ropes 13 is one, and the number of wire bodies 12 is four, etc.

[0040] Reference Figure 3 and Figure 4As shown, based on the above-mentioned embodiment, the optical cable assembly 1 also includes a metal composite tape 11, which is coated on the periphery of the multiple wires and is located at the outermost layer of the optical cable assembly. Among them, the metal composite tape 11 is a metal composite tape, which can be a copper-aluminum composite tape or a copper-nickel composite tape, which has excellent conductivity and transmission efficiency, and can also protect the internal structure of the optical cable assembly 1 from interference from external electromagnetic radiation. When the optical cable assembly 1 includes a filling rope 13, the filling rope 13 is arranged in the metal composite tape 11 to make the structure of the optical cable assembly 1 stable, more solid and durable, and able to withstand greater tension and bending. When the optical cable assembly 1 is subjected to external impact or extrusion, the filling rope 13 can share part of the pressure and impact, reduce the burden on the fiber core 122, and protect the fiber core 122 from damage. The filling rope 13 and the multiple wire bodies 12 are arranged on the periphery of the reinforcement 14, and the filling rope 13 and the reinforcement 14 are both coated in the metal composite tape 11 to ensure the stability of the overall structure. It can be understood that the metal composite tape 11 can be set according to actual needs.

[0041] In one embodiment, the sheath layer 3 includes a first sheath 31 sleeved on the outer periphery of the protective layer 21 and a second sheath 32 sleeved on the outer periphery of the optical cable assembly 1, and the first sheath 31 is connected to the second sheath 32. The first sheath 31 and the second sheath 32 have an overlap portion 312 at the connection.

[0042] In this embodiment, the first sheath 31 and the second sheath 32 are made of the same material, and there are a variety of materials available, including but not limited to at least one of polyvinyl chloride, polyethylene, glass fiber reinforced plastic material, low smoke halogen-free material, polyurethane and thermoplastic polyurethane. In this disclosure, polyethylene material is preferably used. The first sheath 31 and the second sheath 32 are integrally formed. During the production process, the sheath machine can be extruded using a mold with the same shape as the first sheath 31 and the second sheath 32, which reduces the operation steps and greatly improves the production efficiency. The sheath layer 3 is provided to increase the windproof, rainproof and anti-aging properties of the composite digital cable, which can not only extend the service life of the product, but also ensure the use effect and structural stability of the composite digital cable.

[0043] Reference Figure 5 As shown, in one embodiment, the sheath layer 3 includes a first sheath 31 sleeved on the outer periphery of the protective layer 21 and a second sheath 32 sleeved on the outer periphery of the optical cable assembly 1, and the first sheath 31 is connected to the second sheath 32. The sheath layer 3 also includes a suspension wire portion 33, and the first sheath 31 and the second sheath 32 are connected through the suspension wire portion 33, and the line connecting the center of the first sheath 31 and the center of the second sheath 32 and the center line of the suspension wire portion 33 are in the same straight line.

[0044] In this embodiment, the first sheath 31, the second sheath 32 and the hanging wire part 33 are made of the same material, and there are a variety of materials to choose from, including but not limited to at least one of polyvinyl chloride, polyethylene, glass fiber reinforced plastic material, low smoke halogen-free material, polyurethane and thermoplastic polyurethane. Among them, the hanging wire part 33 can be glued between the first sheath 31 and the second sheath 32, that is, the hanging wire part 33 is connected between the first sheath 31 and the second sheath 32 by adhesive bonding; or, preferably, the first sheath 31, the second sheath 32 and the hanging wire part 33 are integrally formed. In the production process, the sheath machine can be extruded and molded using a mold with the same appearance as the first sheath 31, the second sheath 32 and the hanging wire part 33, which reduces the operation steps and greatly improves the production efficiency. By setting the sheath layer 3, the windproof, rainproof and anti-aging properties of the composite digital cable are increased, which can not only extend the service life of the product, but also ensure the use effect and structural stability of the composite digital cable.

[0045] Reference Figure 6 and Figure 7 As shown, in one embodiment, the signal transmission cable assembly 2 further includes an outer shielding layer 23 wrapped around the outer periphery of the plurality of wire pairs 22 , and the outer shielding layer 23 is attached to the inner side of the protective layer 21 .

[0046] In this embodiment, the outer shielding layer 23 is made of aluminum foil to resist external electromagnetic interference. By providing the outer shielding layer 23, the influence of the electromagnetic field on the signal transmission cable assembly 2 can be effectively reduced.

[0047] In the description of the present disclosure, it is necessary to understand that the orientation or positional relationship indicated by the directional words is usually based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present disclosure and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present disclosure; the directional words "inside" and "outside" refer to the inside and outside relative to the outline of each component itself.

[0048] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between one or more components or features shown in the figure and other components or features. It should be understood that spatially relative terms include not only the orientation of the components as described in the figure, but also different orientations in use or operation. For example, if the components in the accompanying drawings are inverted as a whole, the components "above other components or features" or "above other components or features" will include the situation where the components are "below other components or structures" or "below other components or structures". Therefore, the exemplary term "above" may include both "above" and "below". In addition, these components or features may also be positioned at other different angles (e.g., rotated 90 degrees or other angles), and this article is intended to include all of these situations.

[0049] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, parts, components and / or combinations thereof.

[0050] It should be noted that the terms "first", "second", etc. in the specification and claims of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein.

[0051] The present disclosure has been described through the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of example and description, and are not intended to limit the present disclosure to the scope of the described embodiments. In addition, it can be understood by those skilled in the art that the present disclosure is not limited to the above-mentioned embodiments, and more variations and modifications can be made according to the teachings of the present disclosure, and these variations and modifications all fall within the scope of protection claimed by the present disclosure. The scope of protection of the present disclosure is defined by the attached claims and their equivalents.

Claims

1. A composite digital cable, It is characterized in that include: An optical cable assembly (1) comprises a plurality of wire bodies (12), a reinforcement member (14) being arranged at the center of the optical cable assembly (1), and a plurality of the wire bodies (12) being arranged at the periphery of the optical cable assembly (1); A signal transmission cable assembly (2) comprising a protective layer (21) and a plurality of wire pairs (22) arranged in the protective layer (21); and The sheath layer (3) is coated on the outer periphery of the optical cable assembly (1) and the signal transmission cable assembly (2), and the sheath layer (3) separates the optical cable assembly (1) from the signal transmission cable assembly (2).

2. The composite digital cable according to claim 1, It is characterized in that The optical cable assembly (1) further comprises a filling rope (13), wherein the filling rope (13) is arranged in the jacket layer (3), and the filling rope (13) and a plurality of the wire bodies (12) are arranged on the periphery of the reinforcement member (14).

3. The composite digital cable according to claim 1, It is characterized in that The sheath layer (3) comprises a first sheath (31) sleeved on the outer periphery of the protective layer (21) and a second sheath (32) sleeved on the outer periphery of the optical cable assembly (1); the first sheath (31) is connected to the second sheath (32).

4. The composite digital cable according to claim 3, It is characterized in that The first sheath (31) and the second sheath (32) have an overlapping portion (312) at a connection point.

5. The composite digital cable according to claim 3, It is characterized in that The sheath layer (3) further comprises a suspension line portion (33), the first sheath (31) and the second sheath (32) are connected via the suspension line portion (33), and a line connecting the center of the first sheath (31) and the center of the second sheath (32) and a center line of the suspension line portion (33) are in the same straight line.

6. The composite digital cable according to claim 1, It is characterized in that The signal transmission cable assembly (2) further comprises an outer shielding layer (23) wrapped around the outer periphery of the plurality of wire pairs (22), and the outer shielding layer (23) is attached to the inner side of the protective layer (21).

7. The composite digital cable according to claim 1, It is characterized in that The wire body (12) comprises an insulating layer (121) and a plurality of fiber cores (122) arranged in the insulating layer (121).

8. The composite digital cable according to claim 1, It is characterized in that Each group of the line pairs (22) comprises a twisted pair of wires formed by twisting two single wires (221) together, and an inner shielding layer (222) covering the outer periphery of the twisted pair of wires.

9. The composite digital cable according to any one of claims 1 to 2, It is characterized in that The optical cable assembly (1) further comprises a metal composite tape (11), wherein the metal composite tape (11) is coated on the outer periphery of the plurality of wire bodies (12) and is located at the outermost layer of the optical cable assembly (1).

10. The composite digital cable according to claim 1, It is characterized in that The reinforcement member (14) is a high-strength phosphating steel wire.