Intelligent control system of plug-in vibrator

Abstract

An intelligent control system of a plug-in vibrator relates to the technical field of tunnel secondary lining construction and comprises a protection box, a power switch group is mounted on the side surface of the protection box, a transparent observation window is fixed at the top of the protection box, a driving mechanism is mounted on the inner side of the protection box, and a touch screen body is arranged on a driving part of the driving mechanism. The intelligent control system comprises a protection box, a cleaning liquid storage chamber is arranged in the side of the protection box, a liquid inlet is formed in the top of the cleaning liquid storage chamber, permeation holes are evenly formed in the bottom of the cleaning liquid storage chamber, and cleaning units are installed at the positions, corresponding to the permeation holes, of the protection box. The touch screen body can be stored in the protection box after being used, so that the touch screen body is prevented from being collided and damaged by foreign matters such as pebbles flying from the outside, the maintenance cost is reduced, the touch screen is convenient to clean, and the situation that the surface of the touch screen body is polluted and the operation sensitivity of the touch screen body is reduced is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel secondary lining construction, in particular to an intelligent control system for an inserted vibrator. Background Art

[0002] Tunnel construction has been standardized. In order to ensure the pouring quality, when pouring components with concrete mixed by a concrete mixer, bubbles must be removed and tamped to make the concrete densely combined and eliminate the honeycomb surface of the concrete, so as to improve its strength and ensure the quality of concrete components. The concrete vibrator is a mechanized tool for tamping concrete. The intelligent control system of the plug-in vibrator can intelligently control the working state of the vibrator, which greatly reduces the labor intensity of workers.

[0003] All signals of its control system will be transmitted to the PLC controller. The PLC controller will judge the corresponding signals through logic and control the corresponding solenoid valves and vibrators to work. The HMI touch screen is connected to the PLC controller, and parameters can be viewed or set through the touch screen. Since the plug-in vibrator is used on the construction site, there is a lot of dust, and the touch screen is exposed to the outside and easily contaminated, resulting in a decrease in its operating sensitivity. At the same time, stones and other particles that bounce up from the construction site and hit the touch screen can easily cause damage, increasing maintenance costs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an intelligent control system for an inserted vibrator, the touch screen body of which can be stored in a protective box after use to prevent foreign objects such as pebbles flying from the outside from colliding with the touch screen body and causing damage to it, thereby reducing the maintenance cost. It is easy to clean and avoids contamination of the surface of the touch screen body that causes a decrease in its operating sensitivity, which can effectively solve the problems in the background technology.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] An intelligent control system for an insert vibrator comprises a protection box, a power switch group is installed on the side of the protection box, a transparent observation window is fixed on the top of the protection box, a driving mechanism is installed on the inner side of the protection box, a touch screen body is provided on the driving part of the driving mechanism, a cleaning liquid storage chamber is provided inside the side of the protection box, a liquid inlet is provided on the top of the cleaning liquid storage chamber, and penetration holes are evenly provided on the bottom of the cleaning liquid storage chamber, a cleaning unit is installed at the position of the protection box corresponding to the penetration hole, the cleaning unit is arranged at the inlet and outlet position of the protection box, and the power switch group is electrically connected to an external power supply.

[0007] Furthermore, the driving mechanism includes a telescopic rod and a connecting seat, the telescopic rod is installed on the side of the protective box, the connecting seat is fixed to the bottom of the touch screen body, and the side of the connecting seat is fixedly connected to the telescopic end of the telescopic rod.

[0008] Furthermore, the driving mechanism also includes a servo motor, a screw and a transmission nut, the transmission nut is fixed at the bottom of the touch screen body, the servo motor is installed on the side of the protective box, the screw is fixed on the output shaft of the servo motor, and the screw is threadedly connected to the transmission nut, and the servo motor is electrically connected to the power switch group.

[0009] Furthermore, the cleaning unit includes a stepper motor, a conveyor belt and conveyor rollers. There are two groups of conveyor rollers. Both groups of conveyor rollers are rotatably installed on the inner side of the protective box. The two groups of conveyor rollers are connected by a conveyor belt transmission. The stepper motor is installed on the side of the protective box. The output shaft of the stepper motor is fixedly connected to the roller shaft end of one group of conveyor rollers. The stepper motor is electrically connected to the power switch group.

[0010] Furthermore, the cleaning unit also includes a cleaning sponge, which is in a strip-shaped structure. The cleaning sponge is attached to the conveyor belt, and the cleaning sponge is in contact and sliding connection with the outlet position of the penetration hole.

[0011] Furthermore, it also includes a rubber plug, which is plugged into the liquid inlet and is connected to the side of the protective box through a connecting rope.

[0012] Compared with the prior art, the beneficial effects of the utility model are: the intelligent control system of the insertion vibrator has the following advantages:

[0013] 1. The touch screen body is driven in and out of the protection box by a driving mechanism, and the cleaning unit can clean the touch surface of the touch screen body during the process. At the same time, it can be put into the protection box after use to prevent the touch screen body from being damaged by pebbles and other foreign objects flying from the outside, thereby reducing the maintenance cost.

[0014] 2. The touch surface of the touch screen body is cleaned by the cleaning unit, which is convenient to clean and avoids the surface contamination of the touch screen body and the decrease of its operation sensitivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the three-dimensional bottom structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the three-dimensional first cross-sectional structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the three-dimensional second cross-sectional structure of the utility model.

[0019] In the figure: 1 protective box, 2 power switch group, 3 transparent observation window, 4 cleaning unit, 41 stepping motor, 42 conveyor belt, 43 cleaning sponge, 44 conveyor roller, 5 driving mechanism, 51 telescopic rod, 52 servo motor, 53 screw rod, 54 connecting seat, 55 transmission nut, 6 cleaning liquid storage chamber, 7 penetration hole, 8 liquid inlet, 9 rubber plug, 10 connecting rope, 11 touch screen body. DETAILED DESCRIPTION

[0020] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0021] See also Figure 1-4 The present embodiment provides a technical solution: an intelligent control system for an insert vibrator, comprising a protective box 1, a power switch group 2 is installed on the side of the protective box 1, a transparent observation window 3 is fixed on the top of the protective box 1, a driving mechanism 5 is installed on the inner side of the protective box 1, a touch screen body 11 is provided on the driving part of the driving mechanism 5, a cleaning liquid storage chamber 6 is provided inside the side of the protective box 1, a liquid inlet 8 is provided on the top of the cleaning liquid storage chamber 6, and penetration holes 7 are evenly provided on the bottom of the cleaning liquid storage chamber 6, a cleaning unit 4 is installed at a position corresponding to the penetration hole 7 on the protective box 1, and the cleaning unit 4 is arranged at the inlet and outlet position of the protective box 1, the power switch group 2 is electrically connected to an external power supply, and when the touch screen body 11 is stored in the protective box 1, the display data on the touch screen body 11 can be observed through the transparent observation window 3.

[0022] The driving mechanism 5 includes a telescopic rod 51 and a connecting seat 54. The telescopic rod 51 is installed on the side of the protective box 1. The connecting seat 54 is fixed to the bottom of the touch screen body 11. The side of the connecting seat 54 is fixedly connected to the telescopic end of the telescopic rod 51. The driving mechanism 5 also includes a servo motor 52, a screw rod 53 and a transmission nut 55. The transmission nut 55 is fixed to the bottom of the touch screen body 11. The servo motor 52 is installed on the side of the protective box 1. The screw rod 53 is fixed on the output shaft of the servo motor 52, and the screw rod 53 is threadedly connected to the transmission nut 55. The servo motor 52 is electrically connected to the power switch group 2. The servo motor The output shaft of the machine 52 drives the screw rod 53 to rotate, and the screw rod 53 and the transmission nut 55 are threadedly transmitted. The transmission nut 55 drives the touch screen body 11 to move, so that the touch screen body 11 can enter and exit the protective box 1. During the movement, the touch screen body 11 drives the telescopic rod 51 to perform telescopic movement through the connecting seat 54. During the process of entering and exiting, it is convenient for the cleaning unit 4 to clean the touch surface of the touch screen body 11. At the same time, it can be put into the protective box 1 after use to avoid foreign objects such as pebbles flying from the outside from colliding with the touch screen body 11 and causing damage to it, thereby reducing the maintenance cost.

[0023] The cleaning unit 4 includes a stepper motor 41, a conveyor belt 42 and a conveyor roller 44. There are two groups of conveyor rollers 44. Both groups of conveyor rollers 44 are rotatably installed on the inner side of the protective box 1. The two groups of conveyor rollers 44 are connected by the conveyor belt 42. The stepper motor 41 is installed on the side of the protective box 1. The output shaft of the stepper motor 41 is fixedly connected to the roller shaft end of one group of conveyor rollers 44. The stepper motor 41 is electrically connected to the power switch group 2. The cleaning unit 4 also includes a cleaning sponge 43. The cleaning sponge 43 is a strip-shaped structure. The cleaning sponge 43 is pasted on the conveyor belt 42. The cleaning sponge 43 is in contact and sliding connection with the outlet position of the penetration hole 7. The cleaning liquid in the cleaning liquid storage chamber 6 is discharged through the penetration hole 7 and wets the cleaning sponge 43. When the touch screen body 11 enters and exits the protective box 1, its surface contacts the cleaning sponge 43. The touch surface of the touch screen body 11 is cleaned by the cleaning sponge 43. The cleaning is convenient to clean and avoids surface contamination of the touch screen body 11 and a decrease in its operating sensitivity.

[0024] It also includes a rubber plug 9, which is plugged into the liquid inlet 8. The rubber plug 9 is connected to the side of the protective box 1 through a connecting rope 10. When cleaning liquid needs to be added to the cleaning liquid storage chamber 6, the rubber plug 9 is pulled by the connecting rope 10, and the rubber plug 9 is pulled out from the liquid inlet 8, and cleaning liquid is added to the cleaning liquid storage chamber 6 through the liquid inlet 8. When it is not in use, the liquid inlet 8 is blocked by the rubber plug 9 to prevent foreign matter from entering the cleaning liquid storage chamber 6.

[0025] The working principle of the intelligent control system of an insertion vibrator provided by the utility model is as follows: the output shaft of the stepper motor 41 drives the conveying roller 44 to rotate, the conveying roller 44 drives the conveying belt 42 to move, the conveying belt 42 drives the cleaning sponge 43 to move, the cleaning sponge 43 contacts and slides with the outlet position of the penetration hole 7, the cleaning liquid in the cleaning liquid storage chamber 6 is discharged through the penetration hole 7 and wets the cleaning sponge 43, and the surface of the touch screen body 11 contacts the cleaning sponge 43 when entering and exiting the protection box 1, and the cleaning sponge 43 touches the touch screen body 11. The control surface is cleaned, the output shaft of the servo motor 52 drives the screw rod 53 to rotate, the screw rod 53 and the transmission nut 55 are threadedly transmitted, the transmission nut 55 drives the touch screen body 11 to move, so that the touch screen body 11 enters and exits the protection box 1, and the touch screen body 11 drives the telescopic rod 51 to perform telescopic movement through the connecting seat 54 during the movement. When it is necessary to add cleaning liquid to the cleaning liquid storage chamber 6, the rubber plug 9 is pulled by the connecting rope 10, the rubber plug 9 is pulled out from the liquid inlet 8, and cleaning liquid is added to the cleaning liquid storage chamber 6 through the liquid inlet 8.

[0026] It is worth noting that the components disclosed in the above embodiments are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. The external power supply is powered by the power switch group 2, and the servo motor 52 and the stepper motor 41 are controlled to start and stop through the power switch group 2.

[0027] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and ways to implement the technical solution. The above is only a preferred implementation scheme of the present invention. However, technical personnel in the relevant field should understand that various changes can be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined in the attached claims, which are all within the scope of protection of the present invention.

Claims

1. An intelligent control system for an insertion vibrator, comprising a protection box (1), characterized in that: A power switch group (2) is installed on the side of the protection box (1), a transparent observation window (3) is fixed on the top of the protection box (1), a driving mechanism (5) is installed on the inner side of the protection box (1), and a touch screen body (11) is provided on the driving part of the driving mechanism (5), a cleaning liquid storage chamber (6) is provided inside the side of the protection box (1), a liquid inlet (8) is provided on the top of the cleaning liquid storage chamber (6), and penetration holes (7) are evenly provided on the bottom of the cleaning liquid storage chamber (6), a cleaning unit (4) is installed on the protection box (1) at a position corresponding to the penetration hole (7), and the cleaning unit (4) is arranged at the inlet and outlet position of the protection box (1), and the power switch group (2) is electrically connected to an external power supply.

2. The intelligent control system of an insertion vibrator according to claim 1, characterized in that: The driving mechanism (5) comprises a telescopic rod (51) and a connecting seat (54); the telescopic rod (51) is mounted on a side of the protective box (1); the connecting seat (54) is fixed to the bottom of the touch screen body (11); and the side of the connecting seat (54) is fixedly connected to the telescopic end of the telescopic rod (51).

3. The intelligent control system of an insertion vibrator according to claim 1, characterized in that: The driving mechanism (5) further comprises a servo motor (52), a screw rod (53) and a transmission nut (55); the transmission nut (55) is fixed to the bottom of the touch screen body (11); the servo motor (52) is mounted on the side of the protection box (1); the screw rod (53) is fixed to the output shaft of the servo motor (52); the screw rod (53) is threadedly connected to the transmission nut (55); and the servo motor (52) is electrically connected to the power switch group (2).

4. The intelligent control system of an insertion vibrator according to claim 1, characterized in that: The cleaning unit (4) comprises a stepper motor (41), a conveyor belt (42) and conveyor rollers (44). There are two groups of conveyor rollers (44). Both groups of conveyor rollers (44) are rotatably mounted on the inner side of the protective box (1). The two groups of conveyor rollers (44) are connected to each other through a transmission belt (42). The stepper motor (41) is mounted on the side of the protective box (1). The output shaft of the stepper motor (41) is fixedly connected to the roller shaft end of one group of conveyor rollers (44). The stepper motor (41) is electrically connected to the power switch group (2).

5. The intelligent control system of an insertion vibrator according to claim 4, characterized in that: The cleaning unit (4) further comprises a cleaning sponge (43) which is in a strip-shaped structure. The cleaning sponge (43) is adhered to the conveyor belt (42). The cleaning sponge (43) is in contact and sliding connection with the outlet position of the penetration hole (7).

6. The intelligent control system of an insertion vibrator according to claim 1, characterized in that: It also comprises a rubber plug (9), which is plugged into the liquid inlet (8) and connected to the side of the protective box (1) via a connecting rope (10).

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