Forge piece surface scrubbing device

By introducing a power box and a clamping mechanism into the forging surface brushing device, the problem of impact force deviation during cleaning is solved, and the forgings is quickly fixed and efficiently cleaned, which improves the cleaning efficiency and yield rate.

CN222198247UActive Publication Date: 2024-12-20TIANJIN PANSHI PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420803772.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-20
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the cleaning of the forging surface, the forging is offset due to the impact force caused by the water sprayed from the flushing assembly, which increases the cleaning time and operation difficulty.

Method used

A forging surface brushing device including a power box, a cleaning box, a control mechanism and a clamping mechanism is designed to move the clamping mechanism through the control mechanism to fix the forging, avoid its deviation during cleaning, and protect it by a sponge pad and reinforcement sleeve. Forgings.

Benefits of technology

It realizes rapid fixation of forgings, reduces cleaning time, improves cleaning efficiency and processing yield, and avoids wear of forgings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forge piece surface scrubbing device which comprises a power box. When the surface of the forge piece is cleaned, the forge piece is placed on the top of the transverse plate, the push-pull rod is pushed forwards, the push-pull rod drives the connecting block to move outwards, the connecting block drives the front side pushing block and the front side sliding block to move outwards, and the front side pushing block drives the front side rotating plate to turn outwards; when the front side rotating plate overturns outwards to drive the rotating block to drive the other rotating plates to overturn outwards, the rotating plates drive the pushing blocks and the sliding blocks to move outwards, the push-pull blocks drive the transverse plates to move outwards, the transverse plates drive the fixing plates to move outwards, the fixing plates drive the clamping blocks to move outwards, and when the clamping blocks move outwards to make contact with the inner sides of the forgings, the forgings are clamped and fixed. The forge piece surface cleaning device has the advantage of being convenient to fix, the forge piece can be rapidly clamped and fixed through matched use of the control mechanism and the clamping mechanism, the forge piece cannot deviate during cleaning, and the forge piece cleaning time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of forgings, in particular to a surface cleaning device for forgings. Background Art

[0002] Forgings: parts or semi-finished products obtained by pressure processing of metal materials; through forging, metal materials can obtain better mechanical properties, such as higher strength, toughness and fatigue life; forgings are usually used to manufacture mechanical parts, automotive parts, aerospace parts, etc., and the patent publication number is 202022701486.5, which discloses a surface brushing device for forgings, including a base, a cleaning frame is fixed on the top of the base, a cleaning block is fixed at the bottom of the cleaning frame, a filter screen is fixed on the four sides of the cleaning block, a water tank is connected below the filter screen, a water pump is fixed in the middle of the base by bolts, a valve is connected to the right end of the water pump, a water pipe is connected to the right end of the valve, and a spray gun is installed at the end of the water pipe. The utility model starts the water pump through a switch so that the cleaning liquid enters the water pump from the water tank, and is sprayed out through the water pipe and the spray gun after pressurization, so as to clean the forgings on the cleaning block, so that the water flows into the filter screen and returns to the water tank, so that the iron filings remain on the filter screen, which is conducive to the rapid cleaning of the outer wall of the forging and convenient for the recycling of water flow.

[0003] The above-mentioned prior art solutions have the following defects: when cleaning the surface of the forging, the forging is placed on a cleaning table, and then the flushing assembly is picked up to clean the dust and burrs on the surface of the forging caused by processing. During the cleaning process of the forging, the water sprayed by the flushing assembly will produce a certain impact force. Under the action of the impact force, the forging will be offset due to the impact force, and the operator is required to put the forging back to its original position and clean the forging again. The cleaning process of the forging is laborious and laborious, which brings inconvenience to the cleaning of the forging, thereby increasing the cleaning time of the forging. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a surface brushing device for forgings, which has the advantage of easy cleaning and solves the problem that when cleaning the surface of the forgings, the forgings are placed on a cleaning table, and then the flushing assembly is picked up to clean the dust and burrs on the surface of the forgings caused by processing. During the cleaning process of the forgings, the water sprayed by the flushing assembly will produce a certain impact force. Under the action of the impact force, the forgings will be offset due to the impact force, and the operator is required to put the forgings back to their original position and clean them again. The process of cleaning the forgings is laborious and laborious, which brings inconvenience to cleaning the forgings, thereby increasing the cleaning time of the forgings.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface scrubbing device for forgings, comprising a power box, a cleaning box is fixedly connected to the top of the power box, a valve assembly is fixedly connected to the front side of the power box, a door opening assembly is arranged on the front side of the cleaning box, a water tank assembly is fixedly connected to the bottom of the cleaning box, a water flow trough is arranged on the top of the water tank assembly, a cleaning assembly is arranged on the top of the water tank assembly, the top of the cleaning assembly is fixedly connected to the top of the inner wall of the cleaning box, a control mechanism is arranged on the top of the water tank assembly, and a clamping mechanism is arranged on the top of the control mechanism;

[0006] The control mechanism is used to control the movement of the clamping mechanism;

[0007] The clamping mechanism is used to clamp and fix the forging.

[0008] As a preferred embodiment of the utility model, the control mechanism includes a rotating block and a rotating plate, the inner part of the outer side of the rotating block is movably connected to the top and bottom of the inner side of the rotating plate through a pin shaft, the number of the rotating plates is several, and the several rotating plates are equidistantly distributed, the outer side of the rotating plate is movably connected with a pushing block through a pin shaft, the bottom of the pushing block is fixedly connected with a slider, the bottom of the slider is slidably connected with a slide rail, the bottom of the slide rail is fixedly connected to the top of the water tank assembly, the outer side of the pushing block on the front side is fixedly connected with a connecting block through a pin shaft, and the front side of the connecting block is fixedly connected with a push-pull rod.

[0009] As a preferred embodiment of the utility model, the clamping mechanism includes a clamping block and a fixed plate, the number of the clamping blocks is several, and the clamping blocks are equidistantly distributed, the inner side of the clamping block is fixedly connected to the inner side of the fixed plate, the bottom of the fixed plate is fixedly connected to a cross plate, and the bottom of the cross plate is fixedly connected to the top of the pushing block.

[0010] As a preferred embodiment of the utility model, a sponge pad is fixedly installed on the outer side of the clamping block, the outer side of the sponge pad is in contact with the inner side of the forging, and the shape of the sponge pad is arc-shaped.

[0011] As a preferred embodiment of the utility model, a reinforcing sleeve is fixedly connected to the rear side of the push-pull rod surface, the rear side of the reinforcing sleeve is fixedly connected to the front side of the connecting block, and the reinforcing sleeve is located inside the cleaning box.

[0012] As a preferred embodiment of the utility model, a push-pull plate is fixedly connected to the front side of the push-pull rod, the push-pull plate is located inside the cleaning box, and the push-pull plate is cylindrical in shape.

[0013] As a preferred embodiment of the present invention, the bottom of the rotating block is movably connected to a base via a pin, the bottom of the base is fixedly connected to the top of the water tank assembly, and the base is located inside the cleaning tank.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model places the forging on the top of the horizontal plate when cleaning the forging, pushes the push-pull rod toward the front side, the push-pull rod drives the connecting block to move outward, the connecting block drives the front pushing block and the front sliding block to move outward, the front pushing block drives the front rotating plate to flip outward, the front rotating plate flips outward and drives the rotating block to drive the remaining rotating plates to flip outward, the rotating plate drives the pushing block and the sliding block to move outward, the push-pull block drives the horizontal plate to move outward, the horizontal plate drives the fixed plate to move outward, the fixed plate drives the clamping block to move outward, when the clamping block moves outward until it contacts the inner side of the forging, the forging is clamped and fixed, and the surface of the forging can be cleaned, thereby having the advantage of easy fixing, and through the coordinated use of the control mechanism and the clamping mechanism, the forging can be quickly clamped and fixed, the forging will not be offset during cleaning, and the cleaning time of the forging is reduced.

[0016] 2. The utility model can control the movement of the clamping mechanism by setting a control mechanism, thereby avoiding the clamping mechanism being unable to move during use, facilitating the movement of the clamping mechanism rod, and improving the clamping convenience of the clamping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the water tank assembly of the utility model;

[0019] Figure 3 It is a three-dimensional diagram of the rotating block of the utility model;

[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0021] In the figure: 1. power box; 2. cleaning box; 3. valve assembly; 4. door opening assembly; 5. water tank assembly; 6. water flow trough; 7. cleaning assembly; 8. control mechanism; 81. rotating block; 82. rotating plate; 83. pushing block; 84. sliding block; 85. sliding rail; 86. connecting block; 87. push-pull rod; 9. clamping mechanism; 91. clamping block; 92. fixing plate; 93. cross plate; 10. sponge pad; 11. reinforcement sleeve; 12. push-pull plate; 13. base. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 4 As shown, the utility model provides a surface scrubbing device for forgings, comprising a power box 1, a cleaning box 2 is fixedly connected to the top of the power box 1, a valve assembly 3 is fixedly connected to the front side of the power box 1, a door opening assembly 4 is arranged on the front side of the cleaning box 2, a water tank assembly 5 is fixedly connected to the bottom of the cleaning box 2, a water flow trough 6 is arranged on the top of the water tank assembly 5, a cleaning assembly 7 is arranged on the top of the water tank assembly 5, the top of the cleaning assembly 7 is fixedly connected to the top of the inner wall of the cleaning box 2, a control mechanism 8 is arranged on the top of the water tank assembly 5, and a clamping mechanism 9 is arranged on the top of the control mechanism 8;

[0024] The control mechanism 8 is used to control the movement of the clamping mechanism 9;

[0025] The clamping mechanism 9 is used to clamp and fix the forging.

[0026] refer to Figure 3 The control mechanism 8 includes a rotating block 81 and a rotating plate 82. The inner part of the outer side of the rotating block 81 is movably connected to the top and bottom of the inner side of the rotating plate 82 through a pin shaft. The number of rotating plates 82 is several, and the several rotating plates 82 are equidistantly distributed. The outer side of the rotating plate 82 is movably connected with a pushing block 83 through a pin shaft. The bottom of the pushing block 83 is fixedly connected with a slider 84. The bottom of the slider 84 is slidably connected with a slide rail 85. The bottom of the slide rail 85 is fixedly connected to the top of the water tank assembly 5. The outer side of the front pushing block 83 is fixedly connected with a connecting block 86 through a pin shaft. The front side of the connecting block 86 is fixedly connected with a push-pull rod 87.

[0027] As a technical optimization solution of the utility model, by setting up a control mechanism 8, the clamping mechanism 9 can be controlled to move, thereby avoiding the clamping mechanism 9 being unable to move during use, facilitating the movement of the clamping mechanism 9 rod, and improving the clamping convenience of the clamping mechanism 9.

[0028] refer to Figure 4 The clamping mechanism 9 includes a clamping block 91 and a fixed plate 92. The number of the clamping blocks 91 is several, and the clamping blocks 91 are equidistantly distributed. The inner side of the clamping block 91 is fixedly connected to the inner side of the fixed plate 92. The bottom of the fixed plate 92 is fixedly connected to a cross plate 93, and the bottom of the cross plate 93 is fixedly connected to the top of the pushing block 83.

[0029] As a technical optimization solution of the utility model, by providing a clamping mechanism 9, the forgings can be clamped and fixed, avoiding the forgings from being offset during cleaning, playing a clamping and fixing role, and improving the cleaning efficiency of the forgings.

[0030] refer to Figure 4 A sponge pad 10 is fixedly mounted on the outer side of the clamping block 91 , the outer side of the sponge pad 10 contacts the inner side of the forging, and the shape of the sponge pad 10 is arc-shaped.

[0031] As a technical optimization solution of the utility model, by providing the sponge pad 10, the forging can be protected, thereby avoiding the wear of the forging during the clamping process, which may cause damage to the forging and improve the processing yield rate of the forging.

[0032] refer to Figure 3 A reinforcing sleeve 11 is fixedly connected to the rear side of the push-pull rod 87 , and the rear side of the reinforcing sleeve 11 is fixedly connected to the front side of the connecting block 86 . The reinforcing sleeve 11 is located inside the cleaning box 2 .

[0033] As a technical optimization solution of the utility model, by setting a reinforcement sleeve 11, the push-pull rod 87 and the connecting block 86 can be reinforced, thereby avoiding looseness between the push-pull rod 87 and the connecting block 86, reinforcing the push-pull rod 87 and the connecting block 86, and improving the stability between the push-pull rod 87 and the connecting block 86.

[0034] refer to Figure 3 A push-pull plate 12 is fixedly connected to the front side of the push-pull rod 87. The push-pull plate 12 is located inside the cleaning box 2 and has a cylindrical shape.

[0035] As a technical optimization solution of the utility model, by setting the push-pull plate 12, the contact area of ​​the push-pull rod 87 can be increased, avoiding the difficulty of pulling the push-pull rod 87, increasing the contact area, and improving the usability of the push-pull rod 87.

[0036] refer to Figure 3 The bottom of the rotating block 81 is movably connected to the base 13 through a pin shaft, and the bottom of the base 13 is fixedly connected to the top of the water tank assembly 5. The base 13 is located inside the cleaning box 2.

[0037] As a technical optimization solution of the utility model, by setting the base 13, the rotating block 81 can be stabilized, avoiding the rotating block 81 from swinging during rotation, playing a role in stabilizing the rotating block 81 and improving the rotation stability of the rotating block 81.

[0038] The working principle and use process of the utility model are as follows: when in use, when the forging is to be avoided from being cleaned, the forging is placed on the top of the horizontal plate 93, and the push-pull rod 87 is pushed toward the front side. The push-pull rod 87 drives the connecting block 86 to move outward, and the connecting block 86 drives the front pushing block 83 and the front sliding block 84 to move outward. The front pushing block 83 drives the front rotating plate 82 to flip outward, and the front rotating plate 82 flips outward to drive the rotating block 81 to drive the remaining rotating plates 82 to flip outward, and the rotating plate 82 drives the pushing block 83 and the sliding block 84 to move outward, and the push-pull block drives the horizontal plate 93 to move outward, and the horizontal plate 93 drives the fixed plate 92 to move outward, and the fixed plate 92 drives the clamping block 91 to move outward. When the clamping block 91 moves outward until it contacts the inner side of the forging, the clamping and fixing of the forging is completed, and the surface of the forging can be cleaned, thereby having the advantage of easy fixing.

[0039] To sum up: the surface brushing device of the forging, through the coordinated use of the power box 1, the cleaning box 2, the valve assembly 3, the door opening assembly 4, the water tank assembly 5, the water flow trough 6, the cleaning assembly 7, the control mechanism 8 and the clamping mechanism 9, solves the problem that when cleaning the surface of the forging, the forging is placed on the cleaning table, and then the flushing assembly is picked up to clean the dust and burrs on the surface of the forging caused by processing. During the cleaning process of the forging, the water sprayed by the flushing assembly will produce a certain impact force. Under the action of the impact force, the forging will be offset due to the impact force, and the operator is required to put the forging back to its original position and clean the forging again. The cleaning process of the forging is laborious and laborious, which brings inconvenience to the cleaning of the forging, thereby increasing the cleaning time of the forging.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface brushing device for forgings, comprising a power box (1), characterized in that: The top of the power box (1) is fixedly connected to a cleaning box (2), the front side of the power box (1) is fixedly connected to a valve assembly (3), the front side of the cleaning box (2) is provided with a door opening assembly (4), the bottom of the cleaning box (2) is fixedly connected to a water tank assembly (5), the top of the water tank assembly (5) is provided with a water flow trough (6), the top of the water tank assembly (5) is provided with a cleaning assembly (7), the top of the cleaning assembly (7) is fixedly connected to the top of the inner wall of the cleaning box (2), the top of the water tank assembly (5) is provided with a control mechanism (8), and the top of the control mechanism (8) is provided with a clamping mechanism (9); The control mechanism (8) is used to control the movement of the clamping mechanism (9); The clamping mechanism (9) is used to clamp and fix the forging.

2. A surface cleaning device for forgings according to claim 1, characterized in that: The control mechanism (8) comprises a rotating block (81) and a rotating plate (82). The inner part of the outer side of the rotating block (81) is movably connected to the top and bottom of the inner side of the rotating plate (82) via a pin shaft. The number of the rotating plates (82) is multiple, and the multiple rotating plates (82) are distributed at equal distances. The outer side of the rotating plate (82) is movably connected to a pushing block (83) via a pin shaft. The bottom of the pushing block (83) is fixedly connected to a slider (84). The bottom of the slider (84) is slidably connected to a slide rail (85). The bottom of the slide rail (85) is fixedly connected to the top of the water tank assembly (5). The outer side of the front pushing block (83) is fixedly connected to a connecting block (86) via a pin shaft. The front side of the connecting block (86) is fixedly connected to a push-pull rod (87).

3. A surface cleaning device for forgings according to claim 2, characterized in that: The clamping mechanism (9) comprises a clamping block (91) and a fixing plate (92); the number of the clamping blocks (91) is several, and the several clamping blocks (91) are distributed at equal distances; the inner side of the clamping block (91) is fixedly connected to the inner side of the fixing plate (92); the bottom of the fixing plate (92) is fixedly connected to a transverse plate (93); the bottom of the transverse plate (93) is fixedly connected to the top of the pushing block (83).

4. A surface cleaning device for forgings according to claim 3, characterized in that: A sponge pad (10) is fixedly mounted on the outer side of the clamping block (91), the outer side of the sponge pad (10) contacts the inner side of the forging, and the sponge pad (10) is in an arc shape.

5. The surface cleaning device for forgings according to claim 2, characterized in that: A reinforcing sleeve (11) is fixedly connected to the rear side of the surface of the push-pull rod (87), the rear side of the reinforcing sleeve (11) is fixedly connected to the front side of the connecting block (86), and the reinforcing sleeve (11) is located inside the cleaning box (2).

6. A surface cleaning device for forgings according to claim 2, characterized in that: The front side of the push-pull rod (87) is fixedly connected with a push-pull plate (12), and the push-pull plate (12) is located inside the cleaning box (2). The push-pull plate (12) is cylindrical in shape.

7. A surface cleaning device for forgings according to claim 2, characterized in that: The bottom of the rotating block (81) is movably connected to a base (13) via a pin shaft, the bottom of the base (13) is fixedly connected to the top of the water tank assembly (5), and the base (13) is located inside the cleaning tank (2).