Flame adjusting and repairing device
By designing a flame adjustment device, the walking device and locking mechanism are used to achieve stable and synchronous movement of the welding torch and the cooling pipe, the problem of poor movement stability and difficult synchronization of the spacing in traditional flame adjustment is solved, and the quality and efficiency of adjustment are improved.
Patent Information
- Application Number
- CN202323470236.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-19
AI Technical Summary
In traditional flame adjustment and repair operations, the movement stability of the welding torch is poor, and the spacing between the welding torch and the water gun is difficult to synchronize, resulting in uneven heating on the surface of metal parts, poor repair quality and low efficiency.
A flame adjustment device is designed, including a walking device and a movable bracket, which fixes the relative position of the welding torch and cooling pipe through a locking mechanism, and uses a universal wheel and a directional wheel to achieve stable movement, clamping assembly and position scale to ensure Accurate adjustment, gas and water flow regulating valves adapt to different operating needs.
The synchronous movement of the welding torch and the cooling pipe is realized, ensuring uniform heating of the surface of the repairing parts, improving the quality and efficiency of the repairing, and reducing rework and rework.
Smart Images
Figure CN222199208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal component production equipment, in particular to a flame adjustment device. Background Art
[0002] In traditional flame repair operations, one construction worker holds a welding torch and the other holds a water-cooled spray gun. Since displacement is required to achieve the adjustment of the deformed position of the metal parts, and the size, height, distance, etc. of the water flow are controlled synchronously according to the size and height of the flame, the coordination between the two people is not high, which is prone to large deviations. In addition, it is difficult for the person holding the welding torch to control the distance between the welding torch and the repair part while moving. During continuous operation, it is impossible to ensure that the surface of the repair part is heated and deformed evenly, resulting in poor repair quality and low efficiency. Utility Model Content
[0003] The utility model provides a flame adjustment device for solving the problems in the prior art that two persons are required to cooperate in the adjustment of metal parts, the welding torch has poor moving stability, and the distance between the welding torch and a water gun is difficult to synchronize.
[0004] The utility model provides a flame adjustment device, comprising:
[0005] Walking device;
[0006] A pair of brackets are movably arranged on the upper side of the walking device, wherein a cooling pipe is arranged on the top of one of the brackets, one end of the cooling pipe is suitable for connecting to a water supply device, and the other end is provided with a water outlet, and a welding torch is arranged on the top of the other bracket, one end of the welding torch is suitable for connecting to a gas supply device, and the other end is provided with a flame nozzle, and the water outlet and the flame nozzle are located on the same side of the walking device;
[0007] A locking mechanism is connected between the walking device and the pair of brackets and is used to lock the positions of the pair of brackets.
[0008] According to a flame adjustment device provided by the utility model, the walking device includes a mounting rod, and the mounting rod is horizontally arranged;
[0009] The locking mechanism comprises a pair of clamping assemblies, and the pair of clamping assemblies are respectively connected to the pair of brackets and are respectively clamped and matched with the mounting rods.
[0010] According to a flame adjustment device provided by the utility model, the clamping assembly includes a first clamping part and a second clamping part, the first clamping part is located on the upper side of the second clamping part, the upper side of the first clamping part is connected to the corresponding bracket, and the two ends of the first clamping part are bolted to the two ends of the second clamping part;
[0011] The mounting rod is inserted between the first clamping portion and the second clamping portion.
[0012] According to a flame adjustment device provided by the utility model, the mounting rod is provided with a position scale.
[0013] According to a flame adjustment device provided by the utility model, the pair of brackets are telescopic adjustable brackets.
[0014] According to a flame adjustment device provided by the utility model, the bracket includes a threaded sleeve, a threaded rod and a mounting clamp, the threaded sleeve is vertically arranged and rotatably connected to the corresponding clamping assembly, the threaded rod is threadedly connected to the threaded sleeve, the mounting clamp is fixedly connected to the top end of the threaded rod, and the mounting clamp is connected to the corresponding cooling pipe or the welding torch.
[0015] According to a flame adjustment device provided by the utility model, the welding torch is provided with a gas regulating valve, the cooling pipe is provided with a water flow regulating valve, the gas regulating valve and the water flow regulating valve are located on the same side of the walking device, and are located on a different side of the walking device from the water outlet and the flame nozzle.
[0016] According to a flame adjustment device provided by the utility model, the travel device includes a first travel wheel and a second travel wheel, and the arrangement direction between the first travel wheel and the second travel wheel is parallel to the arrangement direction between the pair of brackets.
[0017] According to a flame adjustment device provided by the utility model, the first running wheel is a universal wheel, and the second running wheel is a directional wheel.
[0018] According to a flame adjustment device provided by the utility model, protective parts are arranged at both ends of the mounting rod, the protective parts are arranged on the outer sides of the first running wheel and the second running wheel, and the first running wheel and the second running wheel are installed on the protective parts.
[0019] The flame adjustment device provided by the utility model can simultaneously support the welding torch and the cooling tube through the walking device and the bracket, and the welding torch and the cooling tube can be adjusted to a suitable position and fixed according to production needs. During the production process, the operator moves the welding torch and the cooling tube at the same time, and the spacing between the welding torch and the cooling tube is fixed, which has good stability, is conducive to ensuring that the surface of the adjustment component is heated and deformed evenly, and improves the adjustment quality and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is a schematic diagram of the overall structure of a flame adjustment device provided by the utility model;
[0022] Reference numerals:
[0023] 10. Traveling device; 11. Mounting rod; 12. First traveling wheel; 13. Second traveling wheel; 14. Protective member; 15. Position scale; 20. Bracket; 21. Threaded sleeve; 22. Threaded rod; 23. Mounting clamp; 30. Clamping assembly; 31. First clamping part; 32. Second clamping part; 40. Welding torch; 41. Gas regulating valve; 50. Cooling pipe; 51. Water flow regulating valve. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the embodiments of the present utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0027] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0028] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model embodiment. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0029] Combine the following Figure 1 The flame adjustment device of the utility model is described, and the flame adjustment device includes a traveling device 10, a pair of brackets 20 and a locking mechanism. The pair of brackets 20 are movably arranged on the upper side of the traveling device 10, a cooling pipe 50 is arranged at the top of one of the brackets 20, one end of the cooling pipe 50 is suitable for connecting to a water supply device such as a water pump, and a water outlet is arranged at the other end, a welding torch 40 is arranged at the top of the other bracket 20, one end of the welding torch 40 is suitable for connecting to a gas supply device such as a gas tank, and a flame nozzle is arranged at the other end, and the water outlet and the flame nozzle are located on the same side of the traveling device 10. The locking mechanism connects the traveling device 10 and the pair of brackets 20, and is used to lock the position of the pair of brackets 20.
[0030] When the flame adjustment device of this embodiment is used, after a pair of brackets 20 are moved to a suitable position, the position is locked by a locking mechanism. Under the support of the pair of brackets 20, the relative positions of the cooling tube 50 and the welding torch 40 are fixed. At this time, the operator holds the cooling tube 50 and the welding torch 40, and when the pair of brackets 20 are supported to move by the walking device 10, the cooling tube 50 and the welding torch 40 can be moved synchronously, replacing the original handheld air hovering type, reducing the problem of large three-dimensional spatial freedom of manual handheld operation, ensuring that the surface of the adjustment parts is heated and deformed evenly, reducing rework and repair, improving the stability and quality of the adjustment operation, and improving the adjustment efficiency.
[0031] In some embodiments of the utility model, the walking device 10 includes a mounting rod 11, a first walking wheel 12 and a second walking wheel 13. The mounting rod 11 is horizontally arranged, and the mounting rod 11 is used to support a pair of brackets 20. The arrangement direction between the first walking wheel 12 and the second walking wheel 13 is parallel to the arrangement direction between the pair of brackets 20. The first walking wheel 12 and the second walking wheel 13 are arranged near the two ends of the mounting rod 11. When the first walking wheel 12 and the second walking wheel 13 roll on the support table or the ground, the mounting rod 11 moves horizontally, thereby driving the pair of brackets 20 and the cooling pipes 50 and the welding torch 40 on the pair of brackets 20 to move horizontally synchronously.
[0032] Optionally, the first walking wheel 12 is a universal wheel and the second walking wheel 13 is a fixed wheel. In the moving direction, the first walking wheel 12 is located in front of the second walking wheel 13. When in use, the moving direction of the walking device 10 can be changed by the steering function of the first walking wheel 12, thereby facilitating adaptation to complex adjustment paths.
[0033] Optionally, two second running wheels 13 are provided, and the two second running wheels 13 are arranged in a direction perpendicular to the mounting rod 11, and the two second running wheels 13 are coaxial. By providing two running wheels, the movement stability can be increased to avoid tilting during movement.
[0034] Optionally, a protective member 14 is provided near both ends of the mounting rod 11, and the protective member 14 is provided outside the first running wheel 12 and the second running wheel 13, and the first running wheel 12 and the second running wheel 13 are installed on the protective member 14. The protective member 14 may be a protective cover structure formed of a metal plate, and the protective member 14 is fixedly provided near both ends of the mounting rod 11 by, for example, bolt fixing or welding. The protective member 14 can protect the first running wheel 12 and the second running wheel 13 from damage.
[0035] Optionally, the protective member 14 includes an upper protective plate, which is arranged on the upper side of the first running wheel 12 and the second running wheel 13.
[0036] Optionally, the protective member 14 further includes a side protective plate (not shown in the figure), which is fixedly connected to the upper protective plate and is located on a side of the first running wheel 12 and the second running wheel 13 close to the water outlet and the flame nozzle.
[0037] In some embodiments of the utility model, the locking mechanism includes a pair of clamping assemblies 30, and the pair of clamping assemblies 30 are respectively connected to the pair of brackets 20, and are respectively clamped and matched with the mounting rod 11. The pair of support frames are fixed to the mounting rod 11 through the pair of clamping assemblies 30, and the position of the bracket 20 corresponding to the clamping assembly 30 can be adjusted by loosening the clamping assembly 30 and moving the clamping assembly 30 along the mounting rod 11.
[0038] Optionally, the clamping assembly 30 includes a first clamping portion 31 and a second clamping portion 32. The first clamping portion 31 is a plate structure with an upward bend in the middle, and the upper side of the first clamping portion 31 is connected to the corresponding bracket 20. The second clamping portion 32 is a plate structure with a downward bend in the middle. The first clamping portion 31 and the second clamping portion 32 are symmetrically arranged. The first clamping portion 31 is located on the upper side of the second clamping portion 32, and the two ends of the first clamping portion 31 are bolted to the two ends of the second clamping portion 32. The mounting rod 11 is inserted between the first clamping portion 31 and the second clamping portion 32.
[0039] Optionally, the inner sides of the curved portions of the first clamping portion 31 and the second clamping portion 32 are adapted to the side walls of the mounting rod 11, so that the curved portions of the first clamping portion 31 and the second clamping portion 32 can fit with the side walls of the mounting rod 11 to achieve a more stable fixing effect.
[0040] Optionally, the mounting rod 11 is provided with a position scale 15, which includes scale lines and indication numbers, and the scale lines and indication numbers are groove structures on the mounting rod 11, which can reduce wear during long-term use. By providing the position scale 15, the position of a pair of brackets 20 can be easily adjusted.
[0041] In some embodiments of the present invention, the pair of brackets 20 are telescopically adjustable frames, and the height of the cooling tube 50 and the welding torch 40 can be adjusted by telescopically adjusting the pair of brackets 20 .
[0042] Optionally, the bracket 20 includes a threaded sleeve 21, a threaded rod 22 and a mounting clamp 23. The threaded sleeve 21 is vertically arranged and rotatably connected to the corresponding clamping assembly 30. The threaded rod 22 is threadedly connected to the threaded sleeve 21. The mounting clamp 23 is fixedly connected to the top end of the threaded rod 22. The mounting clamp 23 is connected to the corresponding cooling pipe 50 or welding torch 40.
[0043] Specifically, a transfer shaft is provided on the upper side of the first clamping portion 31, the inner wall of the lower end of the threaded sleeve 21 is not provided with threads, and the inner diameter is greater than or equal to the diameter of the transfer shaft, and the lower end of the threaded sleeve 21 is sleeved on the outer side of the transfer shaft, so as to be transferred and matched with the transfer shaft. The lower part of the threaded rod 22 is threadedly connected to the threaded sleeve 21, and the upper end of the threaded rod 22 is fixedly connected to the mounting clamp 23 by welding or clamping. The mounting clamp 23 can adopt the same structure as the clamping assembly 30, or other common clamping structures, which are not specifically limited here. The operator can grasp the cooling pipe 50 or the welding torch 40, and rotate the corresponding threaded sleeve 21 to increase or decrease the length of the bracket 20, realize the telescopic adjustment of the bracket 20, and then realize the adjustment of the height of the cooling pipe 50 and the welding torch 40.
[0044] In some embodiments of the utility model, the welding torch 40 is provided with a gas regulating valve 41, and the cooling pipe 50 is provided with a water flow regulating valve 51. The gas regulating valve 41 and the water flow regulating valve 51 are located on the same side of the traveling device 10, and are located on different sides of the traveling device 10 from the water outlet and the flame nozzle. For example, the gas regulating valve 41 and the water flow regulating valve 51 are located on the left side of the traveling device 10, and the water outlet and the flame nozzle are located on the right side of the traveling device 10. The gas regulating valve 41 and the water flow regulating valve 51 can be used to adjust the flame size and the water flow size, so as to meet different operation requirements.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A flame adjustment device, characterized in that: include: Walking device; A pair of brackets are movably arranged on the upper side of the walking device, wherein a cooling pipe is arranged on the top of one of the brackets, one end of the cooling pipe is suitable for connecting to a water supply device, and the other end is provided with a water outlet, and a welding torch is arranged on the top of the other bracket, one end of the welding torch is suitable for connecting to a gas supply device, and the other end is provided with a flame nozzle, and the water outlet and the flame nozzle are located on the same side of the walking device; A locking mechanism is connected between the walking device and the pair of brackets and is used to lock the positions of the pair of brackets.
2. The flame adjustment device according to claim 1, characterized in that: The walking device comprises a mounting rod, and the mounting rod is arranged horizontally; The locking mechanism comprises a pair of clamping assemblies, and the pair of clamping assemblies are respectively connected to the pair of brackets and are respectively clamped and matched with the mounting rods.
3. The flame adjustment device according to claim 2, characterized in that: The clamping assembly comprises a first clamping portion and a second clamping portion, the first clamping portion is located on the upper side of the second clamping portion, the upper side of the first clamping portion is connected to the corresponding bracket, and two ends of the first clamping portion are bolted to two ends of the second clamping portion; The mounting rod is inserted between the first clamping portion and the second clamping portion.
4. The flame adjustment device according to claim 2 or 3, characterized in that: The mounting rod is provided with a position scale.
5. The flame adjustment device according to claim 2 or 3, characterized in that: The pair of brackets are telescopic and adjustable frames.
6. The flame adjustment device according to claim 5, characterized in that: The bracket includes a threaded sleeve, a threaded rod and a mounting clamp. The threaded sleeve is vertically arranged and rotatably connected to the corresponding clamping assembly. The threaded rod is threadedly connected to the threaded sleeve. The mounting clamp is fixedly connected to the top end of the threaded rod. The mounting clamp is connected to the corresponding cooling pipe or the welding torch.
7. The flame adjustment device according to claim 1, characterized in that: The welding torch is provided with a gas regulating valve, and the cooling pipe is provided with a water flow regulating valve. The gas regulating valve and the water flow regulating valve are located on the same side of the traveling device, and are located on different sides of the traveling device from the water outlet and the flame nozzle.
8. The flame adjustment device according to claim 2, characterized in that: The walking device comprises a first walking wheel and a second walking wheel, and an arrangement direction between the first walking wheel and the second walking wheel is parallel to an arrangement direction between the pair of brackets.
9. The flame adjustment device according to claim 8, characterized in that: The first running wheel is a universal wheel, and the second running wheel is a fixed wheel.
10. The flame adjustment device according to claim 8 or 9, characterized in that: Protective members are provided at both ends of the mounting rod, the protective members are provided on the outer sides of the first running wheel and the second running wheel, and the first running wheel and the second running wheel are mounted on the protective members.