Rolling welding equipment for air cylinder production
The rolling welding device addresses the misalignment issue by using a positioning mechanism and transmission system to securely clamp and rotate the gas cylinder, ensuring complete welding and sealing of the end cover.
Patent Information
- Application Number
- CN202420617661.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Existing welding equipment for gas cylinders fails to completely weld and seal the end cover and gas tank due to sliding and rubbing under centrifugal force, leading to misalignment of ports during rolling welding.
A rolling welding device with a positioning mechanism and transmission system that includes a hollow shaft, mounting frame, positioning cylinder, and bevel gears to securely clamp and rotate the gas cylinder, ensuring complete welding and sealing of the end cover.
The device ensures complete welding and sealing of the gas cylinder end cover by maintaining precise alignment during rotation, enhancing welding efficiency and reliability.
Smart Images

Figure CN222199315U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, and more specifically, to a rolling welding equipment for producing gas storage cylinders. Background Art
[0002] Gas cylinders are equipment specially used to store gas and also play a role in stabilizing system pressure. According to the pressure they can withstand, they can be divided into high-pressure gas cylinders, low-pressure gas cylinders, and normal-pressure gas cylinders. Gas cylinders are often welded together by two end caps and a gas tank side wall during production, which requires corresponding welding equipment to weld the gas tank side wall to the two end caps.
[0003] After searching, the Chinese patent publication number CN218284260U discloses "a gas tank end cover welding machine, including a bracket, a drive motor, a cylinder, a left pressure frame, a right pressure frame and a lifting mechanism, the bracket is provided with a welding device, the body of the drive motor and the cylinder body of the cylinder are respectively fixed at both ends of the bracket, the left pressure frame is fixedly connected to the output shaft of the drive motor, the right pressure frame is connected to the push rod of the cylinder through a bearing, and the push rod of the cylinder is coaxial with the output shaft of the drive motor; the lifting mechanism includes two groups of supporting components symmetrically distributed on both sides of the circumference of the output shaft of the drive motor";
[0004] The above patent drives the "left pressure frame" and the "right pressure frame" to rotate through the "drive motor", so that the "gas tank" and the "welding equipment" can roll relative to each other to achieve rolling welding. However, in this process, the "left pressure frame" and the "right pressure frame" squeeze the "end cover", and the "end cover" and the "gas tank" are not fixedly connected before welding. The two rely entirely on static friction to remain fixed. When the "end cover" and the "gas tank" rotate, the "gas tank" will slide and rub against the "end cover" under the action of centrifugal force. At this time, the positions of the "end cover" and the "gas tank" ports will shift, resulting in the "welding equipment" being unable to completely weld and seal the ports of the "end cover" and the "gas tank". Utility Model Content
[0005] In order to overcome the deficiencies of the prior art, the utility model provides a rolling welding device for producing a gas storage cylinder, which has the advantage of being able to completely weld and seal the gas storage cylinder and the end cover.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rolling welding device for producing gas cylinders, comprising a support frame, a positioning mechanism is arranged on the top of the support frame, the positioning mechanism comprises a hollow shaft, the hollow shaft passes through the top wall of the support frame, and the hollow shaft is rotatably connected to the top wall of the support frame, the top of the hollow shaft is fixedly connected to a mounting frame, the top end of the inner side of the mounting frame is rotatably connected to a positioning cylinder for placing the gas cylinder, the bottom end of the inner side of the mounting frame is provided with a transmission member for driving the positioning cylinder to rotate, one end of the top of the support frame is provided with a welding device for welding the end of the gas cylinder, and the bottom of the support frame is provided with a driving mechanism for driving the hollow shaft to rotate.
[0007] As a preferred technical solution of the utility model, a plurality of cylinders are fixedly mounted on the inner wall of the positioning tube, the plurality of cylinders are distributed around the positioning tube at equal angles, and the output ends of the plurality of cylinders are fixedly connected with arc-shaped clamping plates.
[0008] As a preferred technical solution of the utility model, the transmission member includes a rotating shaft coaxially arranged with the hollow shaft, the rotating shaft passes through the hollow shaft and extends to the inner side of the mounting frame, the rotating shaft is rotatably connected to the top wall of the hollow shaft, the top of the rotating shaft is fixedly connected with a bevel gear 1, the outer side of the positioning cylinder is fixedly connected with a bevel gear 2, and the bevel gear 2 is meshed with the bevel gear 1.
[0009] As a preferred technical solution of the utility model, the driving mechanism includes a worm gear 1, which is fixedly connected to the bottom end of the hollow shaft, and the top end of the inner side of the support frame is rotatably connected to a worm screw 1, which is meshed with a worm gear 1.
[0010] As a preferred technical solution of the utility model, the driving mechanism also includes worm gear 2, which is fixedly connected to the bottom end of the rotating shaft, and the bottom end of the inner side of the support frame is rotatably connected to worm gear 2, and worm gear 2 is meshed with worm gear 2. The outer side of the support frame is provided with a driving member for driving worm gear 1 and worm gear 2 to rotate alternately.
[0011] As a preferred technical solution of the utility model, the driving member includes gear 1, which is fixedly connected to one end of worm gear 1, one end of worm gear 2 is fixedly connected to gear 2, one side of the support frame is fixedly connected to a bracket, one end of the bracket is fixedly installed with a motor, the output shaft of the motor is fixedly connected to an incomplete gear, and gear 1 and gear 2 are alternately meshed with the incomplete gear.
[0012] As a preferred technical solution of the utility model, the number of teeth of the incomplete gear is half of the number of teeth of gear one, and the number of teeth of gear two is the same as the number of teeth of the incomplete gear.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: by inserting the gas cylinder into the positioning cylinder, and then controlling the cylinder so that the arc-shaped clamp approaches the center of the positioning cylinder and clamps the gas cylinder, and then driving the positioning cylinder to rotate through the transmission member, the gas cylinder is driven to rotate and rotate relative to the welding device, so that the welding device can perform rolling welding on the end cover at one end of the gas cylinder, so that the end cover and the gas cylinder can be completely welded and sealed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a rolling welding device for producing gas storage cylinders of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the positioning mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the positioning cylinder of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the driving mechanism of the utility model;
[0018] Figure 5 It is a structural schematic diagram of the driving member of the utility model.
[0019] In the figure: 1. support frame; 2. positioning mechanism; 21. hollow shaft; 22. mounting frame; 23. positioning cylinder; 231. cylinder; 232. arc clamp; 24. transmission member; 241. rotating shaft; 242. bevel gear one; 243. bevel gear two; 3. welding device; 4. driving mechanism; 41. worm gear one; 42. worm one; 43. worm gear two; 44. worm two; 45. driving member; 451. gear one; 452. gear two; 453. bracket; 454. motor; 455. incomplete gear; 5. air storage cylinder. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 5As shown, the utility model provides a rolling welding device for producing gas cylinders, including a support frame 1, a positioning mechanism 2 is arranged on the top of the support frame 1, the positioning mechanism 2 includes a hollow shaft 21, the hollow shaft 21 penetrates the top wall of the support frame 1, and the hollow shaft 21 is rotatably connected to the top wall of the support frame 1, a mounting frame 22 is fixedly connected to the top of the hollow shaft 21, a positioning cylinder 23 for placing the gas cylinder 5 is rotatably connected to the top of the inner side of the mounting frame 22, a transmission member 24 for driving the positioning cylinder 23 to rotate is arranged at the bottom end of the inner side of the mounting frame 22, a welding device 3 for welding the end of the gas cylinder 5 is arranged at one end of the top of the support frame 1, a driving mechanism 4 for driving the hollow shaft 21 to rotate is arranged at the bottom of the support frame 1, a plurality of cylinders 231 are fixedly installed on the inner wall of the positioning cylinder 23, the plurality of cylinders 231 are distributed at equal angles around the positioning cylinder 23, and the output ends of the plurality of cylinders 231 are all fixedly connected with arc clamping plates 232.
[0022] By inserting the gas cylinder 5 into the positioning cylinder 23, and then controlling the cylinder 231 to make the arc-shaped clamping plate 232 approach the center of the positioning cylinder 23 and clamp the gas cylinder 5, and then driving the positioning cylinder 23 to rotate through the transmission member 24, the gas cylinder 5 is driven to rotate and rotate relative to the welding device 3, so that the welding device 3 can perform rolling welding on the end cover at one end of the gas cylinder 5, so that the end cover and the gas cylinder 5 can be completely welded and sealed.
[0023] The transmission member 24 includes a rotating shaft 241 which is arranged concentrically with the hollow shaft 21. The rotating shaft 241 penetrates the hollow shaft 21 and extends to the inner side of the mounting frame 22. The rotating shaft 241 is rotatably connected to the top wall of the hollow shaft 21. A bevel gear 1 242 is fixedly connected to the top of the rotating shaft 241. A bevel gear 243 is fixedly connected to the outer side of the positioning cylinder 23. The bevel gear 243 meshes with the bevel gear 1 242. The rotation of the rotating shaft 241 can rotate the bevel gear 1 242, which makes the bevel gear 2 243 rotate synchronously, and the positioning cylinder 23 can also realize self-rotation.
[0024] The driving mechanism 4 includes a worm gear 41, which is fixedly connected to the bottom end of the hollow shaft 21, a worm 42 is rotatably connected to the top of the inner side of the support frame 1, and the worm 42 meshes with the worm gear 41, a worm gear 2 43 is fixedly connected to the bottom end of the rotating shaft 241, a worm gear 2 44 is rotatably connected to the bottom end of the inner side of the support frame 1, and the worm gear 2 44 meshes with the worm gear 2 43, and a driving member 45 for driving the worm 1 42 and the worm gear 2 44 to rotate alternately is arranged on the outer side of the support frame 1; the driving member 45 includes a gear 451, and a gear A worm gear 451 is fixedly connected to one end of a worm gear 42, one end of a worm gear 44 is fixedly connected to a gear 2 452, one side of the support frame 1 is fixedly connected to a bracket 453, one end of the bracket 453 is fixedly installed with a motor 454, an output shaft of the motor 454 is fixedly connected to an incomplete gear 455, the gear 1 451, the gear 2 452 and the incomplete gear 455 are alternately meshed, the number of teeth of the incomplete gear 455 is half of the number of teeth of the gear 1 451, and the number of teeth of the gear 2 452 is the same as the number of teeth of the incomplete gear 455.
[0025] The working principle and use process of the utility model are as follows: first, the gas cylinder 5 is inserted into the positioning cylinder 23, and then the cylinder 231 is controlled to make the arc clamping plate 232 approach the center of the positioning cylinder 23 and clamp the gas cylinder 5, and then the end cover is fixed to one end of the positioning cylinder 23 through the corresponding positioning device, and then the motor 454 is started to make the incomplete gear 455. When the incomplete gear 455 is meshed with the gear 2 452, the gear 2 452 rotates one circle, which also makes the worm 2 44 rotate one circle, so that the worm gear 2 43 drives the rotating shaft 241 to rotate one circle, and then the bevel gear 2 243 drives the bevel gear 1 242 to rotate one circle, which also makes the positioning cylinder 23 drive the gas cylinder 5 to rotate one circle, so that the welding device 3 can weld the end cover and the port of the gas cylinder 5 for a complete circle, so that the end cover and the gas cylinder 5 can be completely welded and sealed;
[0026] When the incomplete gear 455 is meshed with the gear 1 451, the gear 1 451 will rotate half a circle, which makes the worm 42 drive the worm wheel 41 to rotate half a circle, and the worm wheel 41 drives the hollow shaft 21 to rotate half a circle, so that the mounting frame 22 rotates 180 degrees, so that the positioning cylinder 23 rotates 180 degrees in the horizontal direction, and the other end of the gas cylinder 5 to be welded can be rotated to the position of the welding device 3, thereby realizing the automatic switching of the port position of the gas cylinder 5, which greatly improves the welding efficiency of the gas cylinder 5 and the end cover.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rolling welding device for producing gas cylinders, comprising a support frame (1), characterized in that: A positioning mechanism (2) is arranged at the top of the support frame (1), and the positioning mechanism (2) comprises a hollow shaft (21), the hollow shaft (21) passes through the top wall of the support frame (1), and the hollow shaft (21) is rotatably connected to the top wall of the support frame (1), the top of the hollow shaft (21) is fixedly connected to a mounting frame (22), the top end of the inner side of the mounting frame (22) is rotatably connected to a positioning cylinder (23) for placing an air storage cylinder (5), the bottom end of the inner side of the mounting frame (22) is provided with a transmission member (24) for driving the positioning cylinder (23) to rotate, one end of the top of the support frame (1) is provided with a welding device (3) for welding the end of the air storage cylinder (5), and the bottom of the support frame (1) is provided with a driving mechanism (4) for driving the hollow shaft (21) to rotate.
2. The rolling welding equipment for producing gas cylinders according to claim 1 is characterized in that: A plurality of cylinders (231) are fixedly mounted on the inner wall of the positioning cylinder (23), the plurality of cylinders (231) are distributed at equal angles around the positioning cylinder (23), and the output ends of the plurality of cylinders (231) are fixedly connected with arc-shaped clamping plates (232).
3. The rolling welding equipment for producing gas cylinders according to claim 1 is characterized in that: The transmission member (24) comprises a rotating shaft (241) arranged concentrically with the hollow shaft (21), the rotating shaft (241) passes through the hollow shaft (21) and extends to the inner side of the mounting frame (22), the rotating shaft (241) is rotatably connected to the top wall of the hollow shaft (21), a bevel gear 1 (242) is fixedly connected to the top of the rotating shaft (241), a bevel gear 2 (243) is fixedly connected to the outer side of the positioning cylinder (23), and the bevel gear 2 (243) is meshed with the bevel gear 1 (242).
4. The rolling welding equipment for producing gas cylinders according to claim 3 is characterized in that: The driving mechanism (4) comprises a worm gear (41), wherein the worm gear (41) is fixedly connected to the bottom end of the hollow shaft (21), and the top end of the inner side of the support frame (1) is rotatably connected to a worm (42), wherein the worm (42) is meshed with the worm gear (41).
5. The rolling welding equipment for producing gas cylinders according to claim 4 is characterized in that: The driving mechanism (4) further comprises a worm gear (43), wherein the worm gear (43) is fixedly connected to the bottom end of the rotating shaft (241), a worm gear (44) is rotatably connected to the bottom end of the inner side of the support frame (1), the worm gear (44) is meshed with the worm gear (43), and a driving member (45) is provided on the outer side of the support frame (1) for driving the worm gear (42) and the worm gear (44) to rotate alternately.
6. The rolling welding equipment for producing gas cylinders according to claim 5, characterized in that: The driving member (45) comprises a gear 1 (451), wherein the gear 1 (451) is fixedly connected to one end of a worm gear 1 (42), one end of the worm gear 2 (44) is fixedly connected to a gear 2 (452), one side of the support frame (1) is fixedly connected to a bracket (453), one end of the bracket (453) is fixedly mounted with a motor (454), an output shaft of the motor (454) is fixedly connected to an incomplete gear (455), and the gear 1 (451), the gear 2 (452) and the incomplete gear (455) are alternately meshed.
7. The rolling welding equipment for producing gas cylinders according to claim 6 is characterized in that: The number of teeth of the incomplete gear (455) is half of the number of teeth of the gear one (451), and the number of teeth of the gear two (452) is the same as the number of teeth of the incomplete gear (455).
