Valve body machining and positioning device

By designing the valve body processing positioning device, the workpiece is accurately positioned and fixed by using components such as hydraulic rods, screws and cylinders, which solves the problem of inaccurate positioning in the valve body processing and improves the accuracy and stability of processing.

CN222199749UActive Publication Date: 2024-12-20NINGBO FENGHUA YUEXING TENGCHI PNEUMATIC CO LTD
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Patent Information

Application Number
CN202421632619.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2024-12-20
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the valve body processing, it is difficult to achieve accuracy in positioning and fixing of the workpiece, resulting in unstable processing and errors.

Method used

A valve body processing and positioning device is designed, using two-way hydraulic rods, servo motors, screws and cylinders, and the longitudinal and lateral position adjustment of the workpiece is achieved through hydraulic clamping, screw drives and cylinder pushing, combining rubber clamps and wool. Brush to ensure accurate positioning and fixation of the workpiece aligned with the machine tool cutter head.

Benefits of technology

Accurate positioning and stable fixation of the workpiece is achieved, reducing the risk of dents caused by metal contact, and reducing friction resistance through rollers and sliders, improving processing accuracy and stability.

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Abstract

The utility model discloses a valve body machining positioning device and relates to the field of valve body machining, the problem that a workpiece needs to be positioned after being clamped is solved, the valve body machining positioning device comprises a supporting base block, a positioning assembly comprises a first mounting plate and a second screw rod rotationally connected between two second auxiliary plates, and an air cylinder is fixedly mounted at the top of the second mounting plate; according to the device, a servo motor is started to drive a driving belt wheel and a first screw rod to rotate, the first screw rod drives a first mounting plate to move in the longitudinal direction, and a driven belt wheel drives a second screw rod to rotate; and an air cylinder is started to push an assembling block to transversely move through an extension rod, so that position adjustment can be carried out in the longitudinal direction and the transverse direction, and a workpiece can be more accurately positioned like a coordinate system.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve body processing, in particular to a valve body processing positioning device. Background Art

[0002] Valves are control components in fluid delivery systems, with functions such as shutoff and regulation. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shutoff valves to the various valves used in extremely complex automatic control systems.

[0003] When processing the valve body, the workpiece needs to be clamped and fixed first. At the same time, the machine tool is generally fixed in one position. In order to cooperate with the tool head of the processing machine tool to perform fixed-point processing on the workpiece, this also requires the workpiece to have a certain position adjustment ability while being clamped, so that the position of the workpiece to be processed can be accurately aligned with the machine tool tool head, so a positioning device is required.

[0004] Therefore, the utility model provides a valve body processing positioning device to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a valve body processing positioning device that solves the above-mentioned problems. The workpiece to be processed is first placed on one side of the abutment plate, and then the movable end is extended to one side by starting the two-way hydraulic rod, thereby causing the first connecting rod to rotate, and with the cooperation of the second connecting rod, the rubber clamp is moved close to the workpiece, and the workpiece can be clamped and fixed in cooperation with the abutment plate. The rubber clamp can prevent direct contact between hard metal objects, which will cause dents on the workpiece and has a certain buffering effect; the servo motor is started to drive the active pulley and the first screw to rotate, and the first screw will cause the first mounting plate to move in the longitudinal direction. At the same time, the active pulley will drive the driven pulley through the transmission belt. When the second screw is rotated, the driven pulley will drive the second screw to rotate, thereby prompting the second mounting plate to move longitudinally synchronously with the first mounting plate. The sliding rod can limit the second mounting plate through the limit block to prevent it from rotating. The cylinder can be started and the assembly block can be pushed to move laterally through the extension rod. The roller can play a supporting role and reduce some friction resistance. In this way, the position can be adjusted both longitudinally and laterally. Just like the coordinate system, the workpiece can be positioned more accurately so that it can be aligned with the tool head of the machine tool for processing. The reinforcement block can support the active end of the extension rod and the cylinder to make the movement more stable. The brush can clean out the debris generated during processing from the groove of the supporting base block.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a valve body processing positioning device, comprising a supporting base block, a positioning component is arranged on the top of the supporting base block, and a clamping component is arranged on the top of the positioning component;

[0009] The camming assembly comprises a first mounting plate, the first mounting plate being slidably connected to the top of the supporting base block, the bottom of the first mounting plate being fixedly connected to the first protruding block, the positioning assembly also comprises a first auxiliary plate, a first screw is rotatably connected between the two first auxiliary plates, the outer wall of the first screw is threadably connected to the inner wall of the first protruding block, the positioning assembly also comprises a second auxiliary plate, the two second auxiliary plates are rotatably connected to the second screw, the positioning assembly also comprises a second mounting plate, the bottom of the second mounting plate is fixedly connected to the second protruding block, the interior of the second protruding block is threadably connected to the second screw, a cylinder is fixedly installed on the top of the second mounting plate, an auxiliary slide rod is fixedly connected to the top of the first mounting plate, the outer wall of the auxiliary slide rod is slidably connected to the assembling block, the movable end of the cylinder is fixedly connected to the extension rod, one end of the extension rod is fixedly connected to one side of the assembling block, and a reinforcing block is fixedly connected to one side of the first mounting plate, and the interior of the reinforcing block is slidably connected to the extension rod and the outer wall of the movable end of the cylinder.

[0010] As a preferred solution of the valve body processing positioning device described in the utility model, one end of the second screw is fixedly connected to a driven pulley, a transmission belt is wound between the driven pulley and the driving pulley, and the positioning assembly also includes a servo motor, and the output shaft of the servo motor is fixedly connected to one side of the driving pulley.

[0011] By adopting the above technical solution, power is provided to drive the first screw and the second screw to rotate.

[0012] As a preferred solution of the valve body processing and positioning device described in the utility model, a roller is fixedly installed on the bottom of the assembly block, and the roller is in rolling contact with the top of the first mounting plate.

[0013] By adopting the above technical solution, the assembly blocks can be supported and certain friction can be reduced.

[0014] As a preferred solution of the valve body processing positioning device described in the utility model, a sliding rod is fixedly connected between the second auxiliary plates, a limiting protrusion is fixedly connected to the bottom of the second mounting plate, and the interior of the limiting protrusion is slidably connected to the outer wall of the sliding rod.

[0015] The above technical solution is used to restrict the second mounting plate.

[0016] As a preferred solution of a valve body processing and positioning device described in the utility model, the clamping assembly includes a back plate, which is fixedly connected to the top of the assembly block, and a two-way hydraulic rod is fixedly installed inside the assembly block. One side of the assembly block is rotatably connected to a second connecting rod, and the movable end of the two-way hydraulic rod is rotatably connected to a first connecting rod, one end of the second connecting rod is rotatably connected to the first connecting rod, and one end of the first connecting rod is fixedly connected to a rubber clamp.

[0017] The above technical solution is used to clamp and fix the workpiece.

[0018] As a preferred solution of the valve body processing and positioning device described in the utility model, brushes are fixedly connected to both sides of the first mounting plate.

[0019] The above technical solution is used to clean the debris in the groove at the top of the supporting base block 1.

[0020] (III) Beneficial effects

[0021] The utility model provides a valve body processing positioning device, which has the following beneficial effects:

[0022] 1. The valve body processing positioning device first places the workpiece to be processed on one side of the abutment plate, then starts the two-way hydraulic rod to extend the movable end to one side, thereby causing the first connecting rod to rotate, and with the cooperation of the second connecting rod, the rubber clamp block is moved closer to the workpiece, and the workpiece can be clamped and fixed in cooperation with the abutment plate. The rubber clamp block can prevent direct contact between hard metal objects, which will cause dents on the workpiece and has a certain buffering effect.

[0023] 2. The valve body processing positioning device starts the servo motor to drive the active pulley and the first screw to rotate, and the first screw will cause the first mounting plate to move in the longitudinal direction. At the same time, the active pulley drives the driven pulley to rotate through the transmission belt, and the driven pulley drives the second screw to rotate, thereby causing the second mounting plate to move longitudinally synchronously with the first mounting plate. The slide bar can limit the second mounting plate through the limit block to prevent it from rotating. The cylinder is started and the assembly block can be pushed to move laterally through the extension rod. The roller can play a supporting role and reduce part of the friction resistance. In this way, the position can be adjusted both longitudinally and transversely. Just like the coordinate system, the workpiece can be positioned more accurately so that it can be aligned with the tool head of the machine tool for processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0026] Figure 2 It is a structural side view of the utility model;

[0027] Figure 3 It is an enlarged view of the structure of A of the utility model;

[0028] Figure 4 It is a top view of the structure of the utility model;

[0029] Figure 5 It is a structural side view of the utility model after the reinforcement block is removed.

[0030] In the figure: 1. support base block; 2. positioning assembly; 21. first mounting plate; 22. auxiliary slide rod; 23. first auxiliary plate; 24. first screw rod; 25. second auxiliary plate; 26. slide rod; 27. second screw rod; 28. first protruding block; 29. ​​second protruding block; 210. limiting protrusion; 211. cylinder; 212. reinforcement block; 213. extension rod; 214. assembly block; 215. driving pulley; 216. driven pulley; 217. transmission belt; 218. servo motor; 219. second mounting plate; 220. roller; 3. clamping assembly; 31. abutment plate; 32. brush; 33. bidirectional hydraulic rod; 34. first connecting rod; 35. second connecting rod; 36. rubber clamp. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0032] Example 1

[0033] Reference Figures 1 to 5, which is the first embodiment of the utility model, and provides a valve body processing positioning device, including a supporting base block 1, a positioning assembly 2 is arranged on the top of the supporting base block 1, and a clamping assembly 3 is arranged on the top of the positioning assembly 2; the positioning assembly 2 includes a first mounting plate 21, the first mounting plate 21 is slidably connected to the top of the supporting base block 1, and the bottom of the first mounting plate 21 is fixedly connected to a first protruding block 28, the positioning assembly 2 also includes a first auxiliary plate 23, a first screw rod 24 is rotatably connected between the two first auxiliary plates 23, and the outer wall of the first screw rod 24 is connected to the inner thread of the first protruding block 28, and the positioning assembly 2 also includes a second auxiliary plate 25, and a second screw rod 24 is rotatably connected between the two second auxiliary plates 25. 27. The positioning assembly 2 also includes a second mounting plate 219, a second protruding block 29 is fixedly connected to the bottom of the second mounting plate 219, the interior of the second protruding block 29 is threadedly connected to the second screw 27, a cylinder 211 is fixedly installed on the top of the second mounting plate 219, an auxiliary slide rod 22 is fixedly connected to the top of the first mounting plate 21, an assembly block 214 is slidably connected to the outer wall of the auxiliary slide rod 22, an extension rod 213 is fixedly connected to the movable end of the cylinder 211, one end of the extension rod 213 is fixedly connected to one side of the assembly block 214, a reinforcement block 212 is fixedly connected to one side of the first mounting plate 21, the interior of the reinforcement block 212 is slidably connected to the extension rod 213 and the outer wall of the movable end of the cylinder 211. One end of the first screw rod 24 is fixedly connected to a driving pulley 215, one end of the second screw rod 27 is fixedly connected to a driven pulley 216, a transmission belt 217 is wound between the driven pulley 216 and the driving pulley 215, and the positioning assembly 2 also includes a servo motor 218, the output shaft of the servo motor 218 is fixedly connected to one side of the driving pulley 215.

[0034] Specifically, a roller 220 is fixedly mounted on the bottom of the assembly block 214, and the roller 220 is in rolling contact with the top of the first mounting plate 21. A slide bar 26 is fixedly connected between the second auxiliary plates 25, and a limiting protrusion 210 is fixedly connected to the bottom of the second mounting plate 219, and the inner part of the limiting protrusion 210 is slidably connected to the outer wall of the slide bar 26.

[0035] Furthermore, by starting the servo motor 218, the active pulley 215 and the first screw 24 are driven to rotate, and the first screw 24 will prompt the first mounting plate 21 to move in the longitudinal direction. At the same time, the active pulley 215 will drive the driven pulley 216 to rotate through the transmission belt 217, and the driven pulley 216 will drive the second screw 27 to rotate, thereby prompting the second mounting plate 219 to move longitudinally synchronously with the first mounting plate 21. The slide bar 26 can limit the second mounting plate 219 through the limiting protrusion 210 to prevent its rotation, and has a weighing function. The cylinder 211 is started and the assembly block 214 can be pushed to move horizontally through the extension rod 213. The roller 220 can play a supporting role and reduce some friction resistance. In this way, the position can be adjusted both longitudinally and horizontally. Just like the coordinate system, the workpiece can be positioned more accurately so that it is aligned with the tool head of the machine tool for processing. The reinforcement block 212 can support the active ends of the extension rod 213 and the cylinder 211 to make the movement more stable.

[0036] Example 2

[0037] Reference Figures 1 to 5 , which is the second embodiment of the utility model. This embodiment is based on the previous embodiment. The clamping assembly 3 includes a back plate 31, which is fixedly connected to the top of the assembly block 214. A two-way hydraulic rod 33 is fixedly installed inside the assembly block 214. A second connecting rod 35 is rotatably connected to one side of the assembly block 214. The movable end of the two-way hydraulic rod 33 is rotatably connected to the first connecting rod 34. One end of the second connecting rod 35 is rotatably connected to the first connecting rod 34. One end of the first connecting rod 34 is fixedly connected to a rubber clamp block 36.

[0038] Specifically, brushes 32 are fixedly connected to both sides of the first mounting plate 21 .

[0039] Furthermore, the workpiece to be processed is first placed on one side of the abutment plate 31, and then the two-way hydraulic rod 33 is started to extend the movable end to one side, thereby causing the first connecting rod 34 to rotate, and with the cooperation of the second connecting rod 35, the rubber clamp 36 is moved closer to the workpiece. The workpiece can be clamped and fixed in cooperation with the abutment plate 31. The rubber clamp 36 can prevent direct contact between hard metal objects and cause dents on the workpiece, and has a certain buffering effect. The brush 32 can clean out the debris generated during processing from the groove of the support base block 1.

[0040] Working principle: first place the workpiece to be processed on one side of the abutment plate 31, then start the two-way hydraulic rod 33 to make the movable end extend to one side, thereby causing the first connecting rod 34 to rotate, and with the cooperation of the second connecting rod 35, the rubber clamp 36 is moved close to the workpiece, and the workpiece can be clamped and fixed in cooperation with the abutment plate 31. The rubber clamp 36 can prevent direct contact between hard metal objects and cause dents on the workpiece, and has a certain buffering effect; by starting the servo motor 218, the active pulley 215 and the first screw 24 are driven to rotate, and the first screw 24 will cause the first mounting plate 21 to move in the longitudinal direction. At the same time, the active pulley 215 will drive the driven pulley 216 to rotate through the transmission belt 217, and the driven pulley 216 will drive the second screw 27 to rotate , thereby prompting the second mounting plate 219 to move longitudinally synchronously with the first mounting plate 21, the slide bar 26 can limit the second mounting plate 219 through the limiting protrusion 210 to prevent it from rotating, and has a weighing function, starting the cylinder 211 and then pushing the assembly block 214 to move horizontally through the extension rod 213, the roller 220 can play a supporting role and reduce part of the friction resistance, so that the position can be adjusted both longitudinally and horizontally, just like the coordinate system, the workpiece can be positioned more accurately so that it is aligned with the tool head of the machine tool for processing, the reinforcement block 212 can support the movable end of the extension rod 213 and the cylinder 211 to make the movement more stable, and the brush 32 can clean the debris generated during processing from the groove of the support base block 1.

[0041] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A valve body machining and positioning device, comprising a supporting base block (1), characterized in that: A positioning component (2) is arranged on the top of the supporting base block (1), and a clamping component (3) is arranged on the top of the positioning component (2); The positioning assembly (2) comprises a first mounting plate (21), the first mounting plate (21) being slidably connected to the top of the supporting base block (1), the bottom of the first mounting plate (21) being fixedly connected to a first protruding block (28), the positioning assembly (2) further comprises a first auxiliary plate (23), a first screw rod (24) being rotatably connected between the two first auxiliary plates (23), the outer wall of the first screw rod (24) being connected to the inner thread of the first protruding block (28), the positioning assembly (2) further comprises a second auxiliary plate (25), a second screw rod (27) being rotatably connected between the two second auxiliary plates (25), the positioning assembly (2) further comprises a second mounting plate (219), the bottom of the second mounting plate (219) being fixedly connected to A second protruding block (29), the interior of the second protruding block (29) being threadedly connected to the second screw rod (27), a cylinder (211) being fixedly mounted on the top of the second mounting plate (219), an auxiliary slide rod (22) being fixedly connected to the top of the first mounting plate (21), an assembly block (214) being slidably connected to the outer wall of the auxiliary slide rod (22), an extension rod (213) being fixedly connected to the movable end of the cylinder (211), one end of the extension rod (213) being fixedly connected to one side of the assembly block (214), a reinforcement block (212) being fixedly connected to one side of the first mounting plate (21), the interior of the reinforcement block (212) being slidably connected to the extension rod (213) and the outer wall of the movable end of the cylinder (211).

2. A valve body processing and positioning device according to claim 1, characterized in that: One end of the first screw rod (24) is fixedly connected to a driving pulley (215), one end of the second screw rod (27) is fixedly connected to a driven pulley (216), a transmission belt (217) is wound between the driven pulley (216) and the driving pulley (215), and the positioning assembly (2) further comprises a servo motor (218), an output shaft of the servo motor (218) being fixedly connected to one side of the driving pulley (215).

3. A valve body processing and positioning device according to claim 1, characterized in that: A roller (220) is fixedly mounted on the bottom of the assembly block (214), and the roller (220) is in rolling contact with the top of the first mounting plate (21).

4. A valve body processing and positioning device according to claim 1, characterized in that: A slide bar (26) is fixedly connected between the second auxiliary plates (25), a limiting protrusion (210) is fixedly connected to the bottom of the second mounting plate (219), and the interior of the limiting protrusion (210) is slidably connected to the outer wall of the slide bar (26).

5. A valve body processing and positioning device according to claim 1, characterized in that: The clamping assembly (3) comprises a butt plate (31), the butt plate (31) being fixedly connected to the top of an assembly block (214), a bidirectional hydraulic rod (33) being fixedly installed inside the assembly block (214), a second connecting rod (35) being rotatably connected to one side of the assembly block (214), a movable end of the bidirectional hydraulic rod (33) being rotatably connected to a first connecting rod (34), one end of the second connecting rod (35) being rotatably connected to the first connecting rod (34), and one end of the first connecting rod (34) being fixedly connected to a rubber clamp block (36).

6. A valve body machining and positioning device according to claim 1, characterized in that: Brushes (32) are fixedly connected to both sides of the first mounting plate (21).