Automatic bag taking manipulator for full-automatic packaging and stacking production line
By using a combined structure of mechanical clamps, cylinder box, servo motor and threaded rod on the packaging palletizing production line, the stability problem caused by the fluidity of bagged grain during packaging is solved, and better stress uniformity and Transport stability ensures the smooth progress of the palletization process.
Patent Information
- Application Number
- CN202420199208.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-27
AI Technical Summary
During the packaging process, the existing bagged grains are not fixed in shape and fluid, resulting in deformation of the packaging bags during grabbing and changing the center of gravity, which may lead to tilt and collapse after palletization, affecting the packaging quality.
A fully automatic packaging and palletizing production line automatic bag picking robot is designed, using a combination structure of mechanical clamps, cylinder box, servo motor and threaded rod to increase the contact area of the clamp and the rotation adjustment ability, prevent the flow of particles, improve the uniformity of the stress and Transport stability.
Effectively prevent grain particles from flowing during the grabbing and transport process, improve the stability and use performance of packaging bags, and ensure the smooth progress of the palletization process.
Smart Images

Figure CN222204070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grain packaging and palletizing, in particular to an automatic bag taking manipulator for a full-automatic packaging and palletizing production line. Background Art
[0002] Automatic palletizer is a high-tech product integrating machinery and electronics. Medium and low-level palletizers can meet the production needs of medium and low output. It can complete the palletizing of various products such as bags, rubber blocks, boxes, etc. according to the required grouping method and number of layers. The optimized design makes the stacking shape tight and neat. Palletizers can be used in assembly line packaging. At present, the assembly line packaging process for powder, granular and block materials includes weighing, bag supply, bag filling, bag sealing, bag inversion and shaping, metal detection, palletizing and other processes;
[0003] The palletizer uses a mechanical arm to control the gripping structure. It uses a mechanical arm to control the gripping structure to pick up the items to be palletized from the production line, transfer them to the palletizing position, and then visit and stack them in a certain pattern to complete the palletizing.
[0004] However, the shapes of the particles inside the existing bagged grains are not completely fixed, and the particles have a certain fluidity in the packaging bag. During the grabbing process, the packaging bag may be deformed and the center of gravity may change, causing the grain particles inside to flow in one direction. Finally, during stacking, if the particles inside the package are unevenly distributed, it may cause the bag to tilt and collapse after stacking, which is inconvenient to use. Utility Model Content
[0005] The utility model aims to provide an automatic bag taking robot for a fully automatic packaging and palletizing production line to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic bag-taking robot for a fully automatic packaging and palletizing production line, comprising a material guide plate, a cylinder box is arranged below the material guide plate, the interior of the cylinder box is of a hollow structure design, a plurality of symmetrically distributed servo cylinders are fixedly installed on both sides of the cylinder box, and the number of the servo cylinders on the same side is not less than two, and a pneumatic rod is movably connected to the output end of the servo cylinder, and a mechanical clamp is fixedly installed between the plurality of pneumatic rods on the same side, the mechanical clamp is of an "L"-shaped structure design, a material guide slope is arranged on the bottom end surface of the mechanical clamp, lower baffles are vertically connected to both sides of the lower surface of the material guide plate, a threaded rod is installed at the center position between the two lower baffles through a bearing, guide rods are fixedly installed on both sides of the threaded rod and on the outer wall of the lower baffle, a threaded seat is sleeved on the outer surface of the threaded rod, and the threaded seat is threadedly connected to the threaded rod.
[0007] Preferably, side ears are fixedly mounted on the outer walls on both sides of the threaded seat, the guide rod passes through the side ears, and the side ears and the guide rod are slidably connected.
[0008] Preferably, a mounting seat is fixedly mounted on the lower surface of the threaded seat, and a steering motor is fixedly mounted on the lower surface of the mounting seat.
[0009] Preferably, a steering wheel is fixedly mounted on the output shaft of the steering motor.
[0010] Preferably, the lower surface of the steering wheel is fixedly connected to the upper surface of the cylinder box.
[0011] Preferably, one end of the threaded rod is fixedly connected to the output shaft of the servo motor, and the servo motor is fixedly mounted on the outer wall of the lower baffle by bolts.
[0012] Preferably, the cylinder box is fixedly mounted on a cross partition.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] When the utility model is in use, since the overall surface area of the mechanical clamp is large, the contact area with the grain bag will increase. By increasing the contact area of the clamp, the grain particles inside can be effectively prevented from flowing in one direction. The structural design of the mechanical clamp can effectively improve the force uniformity of the grain bag during clamping, so that the grasped packaging bag has good transportation stability, which is convenient for bag-taking and transportation of grain bags, and has good use performance and good structural stability.
[0015] At the same time, when the mechanical clamp grabs the grain bag and performs the lifting work, the servo motor can work. When the servo motor works, it can drive the threaded rod to rotate. Since the threaded rod is connected to the threaded seat on the outside, when the threaded rod rotates, the threaded seat on it will move in another direction, so that the material on the mechanical clamp is driven to move from one end to the other end through the movement of the threaded seat, so that the grabbed grain bag can be transferred conveniently, which is convenient for the subsequent stacking work.
[0016] Furthermore, by arranging a steering motor under the threaded seat, the arranged steering motor can conveniently drive the mechanical clamping plate to rotate, so that the angle of the bag body can be adjusted during the transfer process, providing an adjustment effect and having better performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall external structure of an embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure below the guide plate of an embodiment of the utility model;
[0019] Figure 3 For the utility model embodiment Figure 2 A schematic diagram of the enlarged structure of area A;
[0020] Figure 4 This is a schematic diagram of the internal structure of the cylinder box according to an embodiment of the utility model.
[0021] In the figure: 1. material guide plate; 2. lower baffle; 3. guide rod; 4. threaded rod; 5. threaded seat; 6. side ear; 7. servo motor; 8. mounting seat; 9. steering motor; 10. steering wheel; 11. cylinder box; 12. cross partition; 13. servo cylinder; 14. pneumatic rod; 15. mechanical clamp; 16. material guide ramp. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] See also Figure 1-4The utility model provides an embodiment: an automatic bag-taking robot for a fully automatic packaging and palletizing production line, comprising a material guide plate 1, a cylinder box 11 is arranged below the material guide plate 1, the interior of the cylinder box 11 is a hollow structure design, a cross partition 12 is fixedly installed in the cylinder box 11, a plurality of symmetrically distributed servo cylinders 13 are fixedly installed on both sides of the cylinder box 11, the number of servo cylinders 13 on the same side is not less than two, the output end of the servo cylinder 13 is movably connected with a pneumatic rod 14, a mechanical clamping plate 15 is fixedly installed between the plurality of pneumatic rods 14 on the same side, the mechanical clamping plate 15 is an "L"-shaped structure design, and a material guide slope 16 is arranged on the bottom end surface of the mechanical clamping plate 15,
[0026] With this structural design, when it is necessary to transfer and stack granular packaging bags such as grain, the servo cylinders 13 can work at the same time. When the servo cylinders 13 work, they drive the pneumatic rod 14 to extend, so that the extension of the pneumatic rod 14 drives the mechanical clamping plate 15 at the top to move, and the distance between the two mechanical clamping plates 15 increases.
[0027] The grain bag can be wrapped on both sides by the mechanical clamping plates 15 with increased distance. At this time, the mechanical clamping plates 15 are lowered by external hydraulic equipment. When the guide slope 16 at the bottom of the mechanical clamping plates 15 is lowered to the same level as the bottom of the grain bag, the external hydraulic equipment stops working, and the servo cylinder 13 drives the pneumatic rods 14 to retract, thereby reducing the distance between the two mechanical clamping plates 15. The two mechanical clamping plates 15 are used in coordination to complete the work of clamping the bagged grain.
[0028] When the mechanical clamping plate of this structural design is used, the overall surface area of the mechanical clamping plate 15 is large, so the contact area with the grain bag is increased. By increasing the contact area of the clamp, the grain particles inside can be effectively prevented from flowing in one direction. The structural design of the mechanical clamping plate 15 can effectively improve the force uniformity of the grain bag during clamping, so that the grasped packaging bag has better transportation stability, which is convenient for bag-taking and transportation of grain bags, and has good performance.
[0029] In this embodiment, lower baffles 2 are vertically connected to both sides of the lower surface of the guide plate 1, and a threaded rod 4 is installed at the center position between the two lower baffles 2 through a bearing. Guide rods 3 are fixedly installed on both sides of the threaded rod 4 and on the outer wall of the lower baffle 2. A threaded seat 5 is sleeved on the outer surface of the threaded rod 4, and the threaded seat 5 is threadedly connected to the threaded rod 4.
[0030] In this embodiment, in order to facilitate the limiting and guiding of the threaded seat 5, side ears 6 are fixedly installed on the outer walls of both sides of the threaded seat 5, the guide rod 3 passes through the side ears 6, and the side ears 6 and the guide rod 3 are slidably connected.
[0031] In this embodiment, a mounting seat 8 is fixedly mounted on the lower surface of the threaded seat 5, a steering motor 9 is fixedly mounted on the lower surface of the mounting seat 8, and a steering wheel 10 is fixedly mounted on the output shaft of the steering motor 9;
[0032] Furthermore, the lower surface of the steering wheel 10 is fixedly connected to the upper surface of the cylinder box 11 .
[0033] In this embodiment, in order to provide rotational power to the threaded rod 4, one end of the threaded rod 4 is fixedly connected to the output shaft of the servo motor 7, and the servo motor 7 is fixedly installed on the outer wall of the lower baffle 2 by bolts;
[0034] With this structural design, when the mechanical clamping plate 15 grabs the grain bag and performs the lifting work, the servo motor 7 can work. When the servo motor 7 works, it can drive the threaded rod 4 to rotate. Since the threaded rod 4 is externally threadedly connected with the threaded seat 5, when the threaded rod 4 rotates, the threaded seat 5 thereon will move in another direction, thereby driving the material on the mechanical clamping plate 15 to move from one end to the other end through the movement of the threaded seat 5, so that the grabbed grain bag can be transferred conveniently, which is convenient for the subsequent stacking work.
[0035] Furthermore, by arranging a steering motor 9 below the threaded seat 5, the steering motor 9 can conveniently drive the mechanical clamping plate 15 to rotate, so that the angle of the bag body can be adjusted during the transfer process, providing an adjustment effect and having better performance.
[0036] Working principle: Before use, the guide plate 1 of the utility model can be connected to an external hydraulic device, so that the utility model can be driven by the external hydraulic device to perform overall lifting work, so as to perform grabbing and stacking work on a workbench of suitable height;
[0037] When it is necessary to transfer and stack granular packaging bags such as grain, the servo cylinders 13 can work at the same time. When the servo cylinders 13 work, they drive the pneumatic rod 14 to extend, so that the extension of the pneumatic rod 14 drives the mechanical clamping plate 15 at the top to move, and the distance between the two mechanical clamping plates 15 increases.
[0038] The grain bag can be wrapped on both sides by the mechanical clamping plates 15 with increased distance. At this time, the mechanical clamping plates 15 are lowered by external hydraulic equipment. When the guide slope 16 at the bottom of the mechanical clamping plates 15 is lowered to the same level as the bottom of the grain bag, the external hydraulic equipment stops working, and the servo cylinder 13 drives the pneumatic rods 14 to retract, thereby reducing the distance between the two mechanical clamping plates 15. The two mechanical clamping plates 15 are used in coordination to complete the work of clamping the bagged grain.
[0039] After the grain bag is grabbed, the external hydraulic equipment is retracted, driving the utility model to rise as a whole. When the mechanical clamping plate 15 grabs the grain bag and performs the lifting work, the servo motor 7 can work. When the servo motor 7 works, it can drive the threaded rod 4 to rotate. Since the threaded rod 4 is externally threaded with a threaded seat 5, when the threaded rod 4 rotates, the threaded seat 5 thereon will move in another direction, thereby driving the material on the mechanical clamping plate 15 to move from one end to the other end through the movement of the threaded seat 5, so that the grabbed grain bag can be transferred conveniently, which is convenient for the subsequent stacking work.
[0040] Furthermore, by arranging a steering motor 9 below the threaded seat 5, the steering motor 9 can conveniently drive the mechanical clamping plate 15 to rotate, so that the angle of the bag body can be adjusted during the transfer process, providing an adjustment effect and having better performance.
[0041] When the utility model is in use, since the overall surface area of the mechanical clamp is large, the contact area with the grain bag will increase. By increasing the contact area of the clamp, the internal grain particles can be effectively prevented from flowing in one direction. The structural design of the mechanical clamp can effectively improve the force uniformity of the grain bag during clamping, so that the grasped packaging bag has better transportation stability, which is convenient for the bag retrieval and transportation of the grain bag, and has good performance.
[0042] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An automatic bag taking robot for a fully automatic packaging and palletizing production line, comprising a material guide plate (1), characterized in that: A cylinder box (11) is arranged below the guide plate (1), the interior of the cylinder box (11) is of hollow structure design, a plurality of symmetrically distributed servo cylinders (13) are fixedly installed on both sides of the cylinder box (11), the number of the servo cylinders (13) on the same side is not less than two, the output end of the servo cylinder (13) is movably connected to a pneumatic rod (14), a mechanical clamping plate (15) is fixedly installed between the plurality of pneumatic rods (14) on the same side, and the mechanical clamping plate (15) is " The mechanical clamping plate (15) has an L"-shaped structure design. A material guide slope (16) is arranged on the bottom end surface. The lower surface of the material guide plate (1) is vertically connected to lower baffles (2) on both sides. A threaded rod (4) is installed at the center position between the two lower baffles (2) through a bearing. Guide rods (3) are fixedly installed on both sides of the threaded rod (4) and located on the outer wall of the lower baffle (2). A threaded seat (5) is sleeved on the outer surface of the threaded rod (4). The threaded seat (5) is threadedly connected to the threaded rod (4).
2. According to claim 1, the automatic bag taking robot for the fully automatic packaging and palletizing production line is characterized by: Side ears (6) are fixedly mounted on the outer walls of both sides of the threaded seat (5), the guide rod (3) passes through the side ears (6), and the side ears (6) and the guide rod (3) are slidably connected.
3. According to claim 1, the automatic bag taking robot of the fully automatic packaging and palletizing production line is characterized by: A mounting seat (8) is fixedly mounted on the lower surface of the threaded seat (5), and a steering motor (9) is fixedly mounted on the lower surface of the mounting seat (8).
4. According to claim 3, the automatic bag taking robot for the fully automatic packaging and palletizing production line is characterized by: A steering wheel (10) is fixedly mounted on the output shaft of the steering motor (9).
5. According to claim 4, the automatic bag taking robot for the fully automatic packaging and palletizing production line is characterized by: The lower surface of the steering wheel (10) is fixedly connected to the upper surface of the cylinder box (11).
6. According to claim 1, the automatic bag taking robot for the fully automatic packaging and palletizing production line is characterized by: One end of the threaded rod (4) is fixedly connected to the output shaft of a servo motor (7), and the servo motor (7) is fixedly mounted on the outer wall of the lower baffle (2) by means of bolts.
7. The automatic bag taking robot for the fully automatic packaging and palletizing production line according to claim 1 is characterized by: The cylinder box (11) is fixedly mounted on the cross partition (12).
