High-voltage wire harness assembly line lifting device

By designing a high-voltage wire harness assembly line lifting device, the lifting chain and magnetic sensor are used to achieve efficient and safe lifting of the tooling plate in situ, solving the problem of increasing equipment footprint in the existing technology and improving assembly efficiency and safety.

CN222204644UActive Publication Date: 2024-12-20CHANGCHUN ZHENYU MASCH-ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420495394.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2024-12-20
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

When the existing high-voltage wiring harness assembly lines of new energy vehicles increase production capacity, the equipment area increases and the production cost increases. It is necessary to design an efficient, safe and small assembly line lifting device.

Method used

Design a high-voltage wire harness assembly line lifting device, using the lifting chain to drive the connection vehicle to reciprocate vertically along the slide rail part, and combine the lifting cylinder, magnetic sensor and chain tensioning adjustment bolts to realize the in-situ lifting of the tooling plate and reduce the equipment footprint , improve assembly efficiency.

Benefits of technology

The high-voltage wiring harness assembly line is lifted and lowered on the head and tail ends, reducing the equipment footprint, improving assembly efficiency, ensuring safety, and providing safety guarantees through protective doors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage wire harness assembly line lifting device, which relates to the technical field of automobile wire harness assembly, and comprises a frame, a lifting part is arranged on one side of the frame, the lifting part is connected with a connection vehicle for conveying a tooling plate, the lifting part comprises a lifting cylinder, a middle connecting rod is connected onto the lifting cylinder, and the middle connecting rod is connected with a chain wheel shaft. Driven chain wheels are arranged on the two sides of the chain wheel shaft and connected with a lifting chain, the two ends of the lifting chain are connected with the bottom of the frame and the connection trolley, and the lifting chain drives the connection trolley to move up and down along a sliding rail part arranged on the frame; the transferring vehicle comprises a bracket connected with the sliding rail part, and a conveying belt and a conveying motor are arranged on the bracket. The connecting vehicle is driven by the lifting chain to do vertical reciprocating motion, so that the high-voltage wiring harness assembly line lifts the tool plate on site at the head end and the tail end, the occupied area of the equipment is reduced, the assembly efficiency is improved, and the device has the advantages of rapidness, high efficiency, safety, small occupied area and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile wire harness assembly, in particular to a lifting device for a high-voltage wire harness assembly line. Background Art

[0002] The automotive high-voltage wiring harness is a component that connects automotive electronic and electrical components and enables them to function. It is the network body of the new energy vehicle circuit. It is mainly composed of copper connectors (plugs, sockets) and plastic sheaths, wires, etc. The connectors are crimped with the wires and installed in the plastic sheath.

[0003] If the existing high-voltage wire harness assembly line for new energy vehicles wants to increase its production capacity, it needs to add an entire production line, which not only increases the equipment footprint but also increases production costs.

[0004] Therefore, it is necessary to design a lifting device for a high-voltage wire harness assembly line to improve the above problems. Utility Model Content

[0005] In view of the above problems in the prior art, the utility model provides a lifting device for a high-voltage wire harness assembly line, which can lift and lower tooling plates in situ at both ends of the production line, and has the advantages of being fast, efficient, safe, and taking up little space.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A lifting device for a high-voltage wire harness assembly line comprises a frame, a lifting part is provided on one side of the frame, and the lifting part is connected to a shuttle car for conveying tooling plates; the lifting part comprises a lifting cylinder arranged on the frame, a middle connecting rod is connected to the lifting cylinder, and the middle connecting rod is connected to a sprocket shaft, driven sprockets are provided on both sides of the sprocket shaft, and the driven sprockets are connected to a lifting chain, and both ends of the lifting chain are connected to the bottom of the frame and the shuttle car, and the lifting chain drives the shuttle car to move up and down along a slide rail part provided on the frame; the shuttle car comprises a bracket connected to the slide rail part, and a conveying belt and a conveying motor are provided on the bracket.

[0008] As a preferred embodiment of the present invention, chain tensioning adjustment bolts are provided at both ends of the lifting chain.

[0009] As a preferred embodiment of the present invention, the slide rail portion includes a slide rail fixing frame arranged on the frame, a linear slide rail arranged on the slide rail fixing frame, and a linear slider connecting the linear slide rail and the bracket.

[0010] As a preferred embodiment of the present invention, side guide plates are provided on both sides of the bracket.

[0011] As a preferred embodiment of the present invention, the lifting cylinder is provided with a magnetic sensor for detecting the stroke position.

[0012] As a preferred embodiment of the present invention, a protective door is provided on the frame.

[0013] Due to the adoption of the above technical solution, compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model is a lifting device for a high-voltage wire harness assembly line, which is suitable for the high-voltage wire harness production platform of new energy vehicles. The lifting chain drives the shuttle vehicle to make vertical reciprocating motion, so as to realize the lifting and lowering of the tooling plates at both ends of the high-voltage wire harness assembly line, thereby reducing the floor space of the equipment and accelerating the assembly efficiency. It has the advantages of being fast, efficient, safe, and small in floor space.

[0015] 2. The utility model is a lifting device for a high-voltage wire harness assembly line. The equipment is equipped with a protective door on the outside, which provides effective safety protection for production;

[0016] 3. The utility model provides a lifting device for a high-voltage wire harness assembly line, which adjusts each lifting chain through a chain tensioning adjustment bolt so that the equipment remains relatively stable when performing vertical movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] By referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the present invention, other purposes and results of the present invention will become more clear and easy to understand. In the accompanying drawings:

[0018] Figure 1 It is a stereogram of an example of the utility model;

[0019] Figure 2 It is a side view of an example of the utility model;

[0020] Figure 3 It is another side view of the embodiment of the utility model;

[0021] Figure 4 It is a three-dimensional diagram of the lifting part and the shuttle vehicle of the utility model example;

[0022] Figure 5 It is another three-dimensional diagram of the lifting part and the shuttle vehicle of the utility model example;

[0023] The reference numerals therein include: frame 1, lifting part 2, shuttle car 3, slide rail part 11, slide rail fixing frame 111, linear slide rail 112, linear slider 113, protective door 12, lifting cylinder 21, middle connecting rod 22, sprocket shaft 23, driven sprocket 24, lifting chain 25, chain tensioning adjustment bolt 26, magnetic sensor 211, bracket 31, conveying belt 32, conveying motor 33, side guide plate 34. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions of the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. It should be pointed out that all the drawings are exemplary representations. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] The present invention will be further described in detail below through specific implementation examples in conjunction with the accompanying drawings.

[0028] Reference Figures 1 to 5 A lifting device for a high-voltage wire harness assembly line includes a frame 1, a lifting part 2, and a shuttle trolley 3. The frame 1 is an aluminum alloy frame. The lifting part 2 is arranged on one side of the frame 1. The shuttle trolley 3 is connected to the lifting part 2. The lifting part 2 can drive the shuttle trolley 3 to move up and down, and the shuttle trolley 3 can move forward and backward to transport the tooling plate for assembling the wire harness.

[0029] The frame 1 is provided with a slide rail portion 11 and a protective door 12. The slide rail portion 11 includes a slide rail fixing frame 111, a linear slide rail 112, and a linear slider 113. The slide rail fixing frames 111 are arranged in pairs on the frame 1, the linear slide rail 112 is arranged on the slide rail fixing frame 111, and the linear slider 113 moves along the linear slide rail 112 and is fixedly connected to the bracket 31 of the shuttle vehicle 3.

[0030] The lifting part 2 includes a lifting cylinder 21, a middle connecting rod 22, a sprocket shaft 23, a driven sprocket 24, a lifting chain 25, and a chain tensioning adjusting bolt 26. The lifting cylinder 21 is arranged on the frame 1 through a fixing seat, the middle connecting rod 22 is connected to the piston rod of the lifting cylinder 21, the sprocket shaft 23 is connected to the middle connecting rod 22, the driven sprocket 24 is arranged on both sides of the sprocket shaft 23, the lifting chain 25 is connected to the driven sprocket 24, and the two ends of the lifting chain 25 are respectively connected to the bottom of the frame 1 and the shuttle 3. In order to ensure that the shuttle 3 remains relatively stable when performing vertical movement, chain tensioning adjusting bolts 26 are arranged at both ends of the lifting chain 25; The lowering cylinder 21 drives the lifting chain 25 to move, and then the lifting chain 25 drives the shuttle vehicle 3 to move vertically up and down along the slide rail part 11 set on the frame 1, so that the shuttle vehicle 3 can lift the tooling plate in situ at the head and tail ends of the high-voltage wire harness assembly line. At the same time, a magnetic sensor 211 is provided on the lifting cylinder 21 to detect the travel position of the shuttle vehicle 3. When the shuttle vehicle 3 descends, it can only descend to a specified travel position. After being sensed by the magnetic sensor 211 on the lifting cylinder 21, the platform stops running. When the shuttle vehicle 3 rises, it can only rise to a specified travel position. After being sensed by the magnetic sensor 211 on the lifting cylinder 21, the platform stops running.

[0031] The shuttle vehicle 3 includes a bracket 31, a conveying belt 32, a conveying motor 33, and a side guide plate 34. One side of the bracket 31 is fixedly connected to the slide rail portion 11. The bracket 31 is provided with a conveying belt 32 and a conveying motor 33. The side guide plates 34 are arranged on both sides of the bracket 31. The conveying motor 33 drives the conveying belt 32 to rotate, thereby causing the tooling plate on the conveying belt 32 to move horizontally to the production line.

[0032] The following will refer to Figures 1 to 5 , the working principle of the utility model is explained.

[0033] First, the lifting devices of the utility model are respectively arranged at the head and tail ends of the high-voltage wire harness assembly line. The assembly line has an upper and lower double-layer assembly line. Before operation, the upper assembly line is covered with tooling plates. Before the tooling plates move horizontally from the lifting device at the left end to the lifting device at the right end, after the shuttle trolley 3 of the lifting device at the right end receives the tooling plates, the lifting part 2 descends and drives the shuttle trolley 3 to move downward. When the shuttle trolley 3 descends to be connected to the lower assembly line, the lifting part 2 stops running, and the shuttle trolley 3 starts running, and transmits the tooling plates to the lifting device at the left end through the lower assembly line. When the tooling plates arrive at the lifting device at the left end, the shuttle trolley 3 receives the tooling plates, and then the lifting part 2 rises and drives the shuttle trolley 3 to move upward. When the shuttle trolley 3 is connected to the upper assembly line, the lifting part 2 stops running, and the shuttle trolley 3 starts running to transmit the tooling plates to the upper assembly line. In this way, the tooling plates at the head and tail ends of the assembly line can be lifted and lowered in situ, thereby improving assembly efficiency and increasing production capacity.

[0034] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A lifting device for a high-voltage wire harness assembly line, characterized in that: It includes a frame, a lifting part is provided on one side of the frame, and the lifting part is connected to a shuttle car for conveying tooling plates; the lifting part includes a lifting cylinder arranged on the frame, a middle connecting rod is connected to the lifting cylinder, and the middle connecting rod is connected to a sprocket shaft, driven sprockets are provided on both sides of the sprocket shaft, and the driven sprocket is connected to a lifting chain, and the two ends of the lifting chain are connected to the bottom of the frame and the shuttle car, and the lifting chain drives the shuttle car to move up and down along the slide rail part arranged on the frame; the shuttle car includes a bracket connected to the slide rail part, and a conveying belt and a conveying motor are provided on the bracket.

2. A high-voltage wire harness assembly line lifting device according to claim 1, characterized in that: Chain tensioning adjusting bolts are arranged at both ends of the lifting chain.

3. A high-voltage wire harness assembly line lifting device according to claim 1, characterized in that: The slide rail part comprises a slide rail fixing frame arranged on the frame, a linear slide rail arranged on the slide rail fixing frame, and a linear sliding block connecting the linear slide rail and the bracket.

4. A high-voltage wire harness assembly line lifting device according to claim 1, characterized in that: Side guide plates are arranged on both sides of the bracket.

5. The high-voltage wire harness assembly line lifting device according to claim 1, characterized in that: The lifting cylinder is provided with a magnetic sensor for detecting the stroke position.

6. A lifting device for a high-voltage wire harness assembly line according to claim 1, characterized in that: A protective door is arranged on the frame.