Mesh belt type quartz stone double-sided detection device

By designing a mesh belt quartz stone double-sided detection device, the guide components and visual detection components are used to achieve double-sided synchronous detection, which solves the problem of low detection efficiency in the prior art, improves the detection efficiency and realizes the double-sided protrusion and Automatic detection of concave surfaces.

CN222211611UActive Publication Date: 2024-12-20枣庄市永益新材料科技股份有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421054121.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-20
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the prior art, mesh belt quartz slabs need to be turned over during inspection, resulting in low detection efficiency and long consumption.

Method used

A mesh belt type quartz stone double-sided detection device is designed, using supporting part, control part, moving rod, conveying part, guide part, adjustment part and detection part to pass the bottom guide part, top guide part and visual inspection. The components realize double-sided synchronous detection of mesh belt quartz, including guide rollers, position sensors, motor drives and vision collectors, ensuring double-sided simultaneous detection.

Benefits of technology

The efficiency of mesh belt quartz surface detection is improved, and automatic detection and quality evaluation of double-sided protrusions and concave surfaces is realized, reducing detection time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222211611U_ABST
    Figure CN222211611U_ABST
Patent Text Reader

Abstract

The utility model discloses a mesh belt type quartz stone double-sided detection device, which belongs to the technical field of quartz stone plate detection, and comprises a support part, a control part, two moving rods, a support rod, a conveying part and a detection part, the support part comprises a support frame, the control part is arranged in front of the support frame, a plurality of roll shafts are arranged on one side of the support frame, and the conveying part is arranged on the other side of the support frame. The moving rod is arranged below the supporting frame, the supporting rod is arranged on the upper side of the moving rod, the conveying part is arranged at the top of the supporting rod, the detecting part comprises a vertical plate, a bottom face guiding assembly is arranged on one side of the vertical plate, and a top face guiding assembly is arranged on the portion, located above the bottom face guiding assembly, of one side of the vertical plate. According to the mesh belt type quartz stone double-face detection device, the problems that mesh belt type quartz stone needs to be turned over in mesh belt type quartz stone double-face detection, consumed time is long, and detection efficiency is low are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of quartz slab detection, in particular to a mesh belt type quartz stone double-sided detection device. Background Art

[0002] Quartz stone, usually what we call quartz stone is a new type of stone artificially synthesized from more than 90% quartz crystals plus resin and other trace elements. It is a large-sized plate pressed by special machines under certain physical and chemical conditions. Its main material is a mineral that easily becomes liquid when heated or pressurized. Quartz stone is usually used to prepare quartz slabs, and mesh-belt quartz slabs are one of them.

[0003] In the prior art, when a mesh-belt quartz slab is undergoing surface inspection, when both the bottom and top surfaces of the mesh-belt quartz slab need to be inspected, it is necessary to inspect a single surface before inspecting the other surface, which results in low inspection efficiency. The flipping operation affects the inspection efficiency and consumes a long time. For this reason, we propose a mesh-belt quartz stone double-sided inspection device. Utility Model Content

[0004] The utility model is to solve the shortcomings in the prior art and propose a mesh-belt type quartz stone double-sided detection device, which solves the problem that the mesh-belt type quartz stone double-sided detection needs to be turned over, which consumes a long time and has low detection efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A mesh-belt quartz stone double-sided detection device comprises a support part, a control part, two moving rods, a support rod, a conveying part, a guide part, an adjustment part, a detection part and a plurality of ball bearings, wherein the support part comprises a support frame, the control part is arranged in front of the support frame, a plurality of rollers are arranged on one side of the support frame, the moving rod is arranged below the support frame, the support rod is arranged on the upper side of the moving rod, the conveying part is arranged on the top of the support rod, the guide part is arranged at one end of the moving rod, the adjustment part is arranged at the middle part of the upper side of the moving rod, the detection part is arranged on one side of the support frame, the detection part comprises a vertical plate, a bottom guide assembly is arranged on one side of the vertical plate, a top guide assembly is arranged on one side of the vertical plate and above the bottom guide assembly, a visual detection assembly is arranged on one side of the bottom guide assembly and the top guide assembly, and the ball bearings are arranged on the lower side of the moving rod.

[0007] Through the above technical scheme, according to the width of the mesh-belt quartz stone, the adjustment part controls the movement of the two moving rods, the distance between the two moving rods matches the width of the mesh-belt quartz stone, and then the mesh-belt quartz stone is placed on the roller surface on the support frame, and then the conveying part is used to move it. During the movement of the mesh-belt quartz stone, the mesh-belt quartz stone passes between the bottom guide assembly and the top guide assembly on one side of the vertical plate, the bottom guide assembly and the top guide assembly respectively perform convex surface detection on the bottom and top surfaces of the mesh-belt quartz stone, and the visual detection assembly is used to perform concave surface detection on the bottom and top surfaces of the mesh-belt quartz stone, thereby providing a double-sided synchronous detection function for the mesh-belt quartz stone, thereby improving the surface detection efficiency of the mesh-belt quartz stone.

[0008] Preferably, the bottom guide assembly includes a fixed plate, which is arranged on one side of the vertical plate, a socket is arranged between the fixed plate and the vertical plate, a guide rod is arranged on one side of the fixed plate, a connecting frame is arranged at the end of the guide rod, a guide roller is rotatably connected in the connecting frame, a plurality of springs are arranged between the connecting frame and the fixed plate, and a position sensor is arranged on one side of the fixed plate.

[0009] Through the above technical scheme, when the bottom surface of the mesh-belt quartz stone passes through the guide roller 1, if there is a protrusion on the bottom surface of the mesh-belt quartz stone, it will push the guide roller 1, and the guide roller 1 drives the connecting frame 1 to move the guide rod 1 on the fixed plate 1 to squeeze the spring 1. When the position sensor 1 detects that the position of the connecting frame 1 changes, it means that there is a protrusion on the bottom surface of the mesh-belt quartz stone, thereby providing an automatic detection function of the protrusion on the bottom surface of the mesh-belt quartz stone.

[0010] Preferably, the top surface guide assembly includes a motor three, the motor three is arranged on the upper side of the vertical plate, an adjusting rod is arranged at the shaft end of the motor three, the outer side of the adjusting rod is threadedly connected to a fixed plate two, one side of the fixed plate two is arranged with a guide rod two, the end of the guide rod two is arranged with a connecting frame two, a guide roller two is rotatably connected in the connecting frame two, a plurality of springs two are arranged between the connecting frame two and the fixed plate two, and a position sensor two is arranged on one side of the fixed plate two.

[0011] Through the above technical solution, when the top surface of the mesh-belt quartz stone passes through the second guide roller, if there is a bulge on the top surface of the mesh-belt quartz stone, the second guide roller will be pushed, and the second guide roller drives the second connection frame to move the second guide rod on the second fixed plate to squeeze the second spring. When the second position sensor detects that the position of the second connection frame has changed, it means that there is a bulge on the top surface of the mesh-belt quartz stone, thereby providing an automatic detection function of the bulge on the top surface of the mesh-belt quartz stone.

[0012] Motor three drives the adjusting rod to rotate, and the adjusting rod thread drives the fixing plate two, and the fixing plate two moves, thereby controlling the distance between the guide roller two and the guide roller one to be equal to the thickness of the mesh belt quartz stone to be detected, providing a controllable function for the distance between the guide roller two and the guide roller one.

[0013] Preferably, the visual detection component includes two electric push rods, which are respectively arranged on one side of connecting frame one and connecting frame two, and the shaft ends of the electric push rods are provided with side panels, one side of the side panels is provided with a mounting plate, one side of the mounting plate is provided with a visual collector, and one side of the mounting plate and on both sides of the visual collector are provided with fill lights.

[0014] Through the above technical solution, the electric push rod controls the side plate to move the mounting plate, so that the visual collector can focus and detect the surface of the mesh-belt quartz stone, and the fill light can fill the light for the visual collector. The visual collector can perform concave surface quality detection on the mesh-belt quartz stone surface.

[0015] Preferably, the control unit comprises a control box, which is arranged in front of the support frame, and a display screen is arranged on the upper side of the control box.

[0016] Preferably, the conveying part includes a mounting shell, which is arranged on the upper side of the support rod, and a motor 1 is arranged on the upper side of the mounting shell. A transmission wheel is arranged at the shaft end of the motor 1, and a transmission belt is meshed and connected to the outer side of the transmission wheel, and a rotating roller is arranged on the lower side of the transmission wheel.

[0017] Through the above technical solution, the motor drives the transmission wheel to rotate, the transmission wheel drives the transmission belt, the transmission wheel drives the rotating roller to rotate, and the rotating roller provides a conveying and moving function for the mesh belt quartz stone.

[0018] Preferably, the guide portion comprises a connecting rod, the connecting rod is arranged at one end of the moving rod, and an L-shaped guide plate is arranged at the top end of the connecting rod.

[0019] Through the above technical solution, after the mesh-belt quartz stone is detected, it is guided by the L-shaped guide plate on the connecting rod, thereby providing a mesh-belt quartz stone guiding function.

[0020] Preferably, the adjustment part includes a bottom frame, which is arranged below the moving rod, a second motor is arranged on one side of the bottom frame, a transmission rod is arranged at the shaft end of the second motor, a moving block is threadedly connected to the outer side of the transmission rod, and one side of the moving block is connected to one side of the moving rod.

[0021] Through the above technical solution, motor 2 controls the rotation of the transmission rod, the transmission rod thread drives the moving block, the moving block drives the moving rod to move, thereby adjusting the distance between the two moving rods, the movement of the moving rod moves the conveying part, and the two conveying parts correct the mesh belt quartz stone for transportation.

[0022] In summary, the utility model controls the two moving rods to move according to the width of the mesh-belt quartz stone, and the distance between the two moving rods matches the width of the mesh-belt quartz stone. Then, the mesh-belt quartz stone is placed on the roller surface on the support frame, and then the conveying part is used to move it.

[0023] Motor 3 drives the adjusting rod to rotate, and the adjusting rod thread drives the fixing plate 2, and the fixing plate 2 moves, thereby controlling the distance between the guide roller 2 and the guide roller 1 to be equal to the thickness of the mesh belt quartz stone to be tested.

[0024] When the top surface of the mesh-belt quartz stone passes through the guide roller 2, if there is a bulge on the top surface of the mesh-belt quartz stone, it will push the guide roller 2, and the guide roller 2 will drive the connecting frame 2 to move the guide rod 2 on the fixed plate 2 to squeeze the spring 2. The position sensor 2 detects that the position of the connecting frame 2 has changed, which means that there is a bulge on the top surface of the mesh-belt quartz stone.

[0025] When the bottom surface of the mesh-belt quartz stone passes through the guide roller 1, if there is a bulge on the bottom surface of the mesh-belt quartz stone, it will push the guide roller 1, and the guide roller 1 drives the connecting frame 1 to move the guide rod 1 on the fixed plate 1 to squeeze the spring 1. The position sensor 1 detects that the position of the connecting frame 1 changes, which means that there is a bulge on the bottom surface of the mesh-belt quartz stone.

[0026] The electric push rod controls the side plate to move the mounting plate, so that the visual collector can focus and detect the surface of the mesh-belt quartz stone. The fill light fills the light for the visual collector. The visual collector can detect the concave surface quality of the mesh-belt quartz stone, thereby providing a double-sided synchronous detection function for the mesh-belt quartz stone and improving the detection efficiency of the mesh-belt quartz stone surface.

[0027] In the utility model, the second motor controls the transmission rod to rotate, the transmission rod thread drives the moving block, the moving block drives the moving rod to move, so as to adjust the distance between the two moving rods, the movement of the moving rod moves the conveying part, and the two conveying parts correct the mesh belt type quartz stone to convey it.

[0028] In the utility model, a motor drives a transmission wheel to rotate, the transmission wheel drives a transmission belt, the transmission wheel drives a rotating roller to rotate, and the rotating roller provides a function of conveying and moving the mesh belt type quartz stone. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1This is a schematic diagram of the explosive structure of the utility model;

[0030] Figure 2 It is a structural schematic diagram of the detection part of the utility model;

[0031] Figure 3 This is a schematic diagram of the structure of the front axial side of the utility model;

[0032] Figure 4 It is a schematic structural diagram of the utility model when the shaft side is cut from the front.

[0033] In the figure: 1, support part; 11, support frame; 12, roller; 2, control part; 21, control box; 22, display screen; 3, moving rod; 4, support rod; 5, conveying part; 51, mounting shell; 52, motor 1; 53, transmission wheel; 54, transmission belt; 55, rotating roller; 6, guide part; 61, connecting rod; 62, L-shaped guide plate; 7, adjustment part; 71, bottom frame; 72, motor 2; 73, transmission rod; 74, moving block; 8, detection part; 81, vertical plate; 82, fixed plate Fixed plate one; 83, socket; 84, guide rod one; 85, connection frame one; 86, guide roller one; 87, spring one; 88, motor three; 89, adjustment rod; 810, fixed plate two; 811, guide rod two; 812, connection frame two; 813, spring two; 814, guide roller two; 815, electric push rod; 816, side plate; 817, mounting plate; 818, visual collector; 819, fill light; 820, position sensor one; 821, position sensor two; 9, ball bearing. DETAILED DESCRIPTION

[0034] like Figure 1-Figure 4 As shown, a mesh belt type quartz stone double-sided detection device includes a support part 1, the support part 1 includes a support frame 11, a control part 2 is arranged in front of the support frame 11, the control part 2 includes a control box 21, the control box 21 is arranged in front of the support frame 11, a display screen 22 is arranged on the upper side of the control box 21, a plurality of rollers 12 are arranged on one side of the support frame 11, a moving rod 3 is arranged below the support frame 11, and a support rod 4 is arranged on the upper side of the moving rod 3.

[0035] The conveying part 5 is arranged at the top of the support rod 4. The conveying part 5 includes a mounting shell 51. The mounting shell 51 is arranged on the upper side of the support rod 4. A motor 52 is arranged on the upper side of the mounting shell 51. A transmission wheel 53 is arranged at the shaft end of the motor 52. A transmission belt 54 is meshed and connected to the outer side of the transmission wheel 53. A rotating roller 55 is arranged on the lower side of the transmission wheel 53.

[0036] The guide part 6 is arranged at one end of the moving rod 3, and the guide part 6 includes a connecting rod 61, and the connecting rod 61 is arranged at one end of the moving rod 3. The top of the connecting rod 61 is provided with an L-shaped guide plate 62.

[0037] The adjusting part 7 is arranged at the middle part of the upper side of the moving rod 3, and the adjusting part 7 includes a bottom frame 71, and the bottom frame 71 is arranged below the moving rod 3. A second motor 72 is arranged on one side of the bottom frame 71, and a transmission rod 73 is arranged on the shaft end of the second motor 72. The outer side of the transmission rod 73 is threadedly connected with a moving block 74, and one side of the moving block 74 is connected to one side of the moving rod 3.

[0038] The detection part 8 is arranged on one side of the support frame 11, and the detection part 8 includes a vertical plate 81, and a bottom surface guide assembly is arranged on one side of the vertical plate 81. The bottom surface guide assembly includes a fixed plate 82, and the fixed plate 82 is arranged on one side of the vertical plate 81. A socket 83 is arranged between the fixed plate 82 and the vertical plate 81. A guide rod 84 is arranged on one side of the fixed plate 82, and a connecting frame 85 is arranged at the end of the guide rod 84. A guide roller 86 is rotatably connected in the connecting frame 85, and a plurality of springs 87 are arranged between the connecting frame 85 and the fixed plate 82. A position sensor 820 is arranged on one side of the fixed plate 82.

[0039] A top surface guide assembly is arranged on one side of the vertical plate 81 and above the bottom surface guide assembly. The top surface guide assembly includes a motor 3 88. The motor 3 88 is arranged on the upper side of the vertical plate 81. An adjusting rod 89 is arranged at the shaft end of the motor 3 88. The outer side of the adjusting rod 89 is threadedly connected to a fixing plate 2 810. A guide rod 2 811 is arranged on one side of the fixing plate 2 810. A connecting frame 2 812 is arranged at the end of the guide rod 2 811. A guide roller 2 814 is rotatably connected in the connecting frame 2 812. A plurality of springs 2 813 are arranged between the connecting frame 2 812 and the fixing plate 2 810. A position sensor 2 821 is arranged on one side of the fixing plate 2 810.

[0040] A visual detection component is provided on one side of the bottom guide assembly and the top guide assembly, and the visual detection component includes two electric push rods 815, and the two electric push rods 815 are respectively provided on one side of the connecting frame 1 85 and the connecting frame 2 812, and a side plate 816 is provided at the axial end of the electric push rod 815, and a mounting plate 817 is provided on one side of the side plate 816, and a visual collector 818 is provided on one side of the mounting plate 817, and a fill light 819 is provided on one side of the mounting plate 817 and on both sides of the visual collector 818, and the ball 9 is provided on the lower side of the moving rod 3.

[0041] In this example, according to the width of the mesh-belt quartz stone, the motor 2 72 controls the transmission rod 73 to rotate, the transmission rod 73 threadedly transmits the moving block 74, the moving block 74 drives the moving rod 3 to move, so as to adjust the spacing between the two moving rods 3, the distance between the two moving rods 3 matches the width of the mesh-belt quartz stone, and then the mesh-belt quartz stone is placed on the surface of the roller shaft 12 on the support frame 11, and then the motor 1 52 drives the transmission wheel 53 to rotate, the transmission wheel 53 drives the transmission belt 54, the transmission wheel 53 drives the rotating roller 55 to rotate, and the rotating roller 55 transports the mesh-belt quartz stone.

[0042] The motor 3 88 drives the adjusting rod 89 to rotate, and the adjusting rod 89 drives the fixing plate 2 810 through a thread, and the fixing plate 2 810 moves, thereby controlling the distance between the guide roller 2 814 and the guide roller 1 86 to be equal to the thickness of the mesh belt quartz stone to be detected.

[0043] When the top surface of the mesh-belt quartz stone passes through the guide roller 814, if there is a bulge on the top surface of the mesh-belt quartz stone, the guide roller 814 will be pushed, and the guide roller 814 will drive the connecting frame 812 to move the guide rod 811 on the fixed plate 810 to squeeze the spring 813. The position sensor 821 detects that the position of the connecting frame 812 has changed, which means that there is a bulge on the top surface of the mesh-belt quartz stone.

[0044] When the bottom surface of the mesh-belt quartz stone passes through the guide roller 86, if there is a protrusion on the bottom surface of the mesh-belt quartz stone, it will push the guide roller 86, and the guide roller 86 drives the connecting frame 85 to move the guide rod 84 on the fixed plate 82 to squeeze the spring 87. The position sensor 820 detects that the position of the connecting frame 85 has changed, which means that there is a protrusion on the bottom surface of the mesh-belt quartz stone.

[0045] The electric push rod 815 controls the side plate 816 to move the mounting plate 817, so that the visual collector 818 can focus and detect the surface of the mesh-belt quartz stone. The fill light 819 fills the light for the visual collector 818. The visual collector 818 can perform concave surface quality detection on the mesh-belt quartz stone surface. After the mesh-belt quartz stone is detected, it is guided by the L-shaped guide plate 62 on the connecting rod 61, and the detected result will be sent to the display screen 22 on the control box 21 for display.

[0046] It should be noted that the visual collector 818 is an AI visual detection device, which belongs to the known existing public technology, so it is not explained in detail in this article.

Claims

1. A mesh belt type quartz stone double-sided detection device, characterized in that: The invention comprises a support part (1) and a control part (2), wherein the support part (1) comprises a support frame (11), the control part (2) is arranged in front of the support frame (11), and a plurality of rollers (12) are arranged on one side of the support frame (11). Two moving rods (3), wherein the moving rods (3) are arranged below the supporting frame (11), A support rod (4), wherein the support rod (4) is arranged on the upper side of the moving rod (3), A conveying part (5), wherein the conveying part (5) is arranged on the top of the support rod (4), A guide portion (6), wherein the guide portion (6) is arranged at one end of the moving rod (3), An adjusting portion (7), wherein the adjusting portion (7) is arranged at the middle portion of the upper side of the moving rod (3), A detection part (8), the detection part (8) being arranged on one side of the support frame (11), the detection part (8) comprising a vertical plate (81), a bottom surface guide component being arranged on one side of the vertical plate (81), a top surface guide component being arranged on one side of the vertical plate (81) and located above the bottom surface guide component, and a visual detection component being arranged on one side of each of the bottom surface guide component and the top surface guide component, A plurality of balls (9) are arranged on the lower side of the moving rod (3).

2. A mesh belt type quartz stone double-sided detection device according to claim 1, characterized in that: The bottom surface guide assembly comprises a fixed plate (82), the fixed plate (82) being arranged on one side of the vertical plate (81), a socket (83) being arranged between the fixed plate (82) and the vertical plate (81), a guide rod (84) being arranged on one side of the fixed plate (82), a connecting frame (85) being arranged at the end of the guide rod (84), a guide roller (86) being rotatably connected in the connecting frame (85), a plurality of springs (87) being arranged between the connecting frame (85) and the fixed plate (82), and a position sensor (820) being arranged on one side of the fixed plate (82).

3. A mesh belt type quartz stone double-sided detection device according to claim 2, characterized in that: The top surface guide assembly comprises a third motor (88), wherein the third motor (88) is arranged on the upper side of the vertical plate (81), an adjusting rod (89) is arranged at the shaft end of the third motor (88), the outer side of the adjusting rod (89) is threadedly connected to a second fixing plate (810), a second guide rod (811) is arranged on one side of the second fixing plate (810), a second connecting frame (812) is arranged at the end of the second guide rod (811), a second guide roller (814) is rotatably connected in the second connecting frame (812), a plurality of second springs (813) are arranged between the second connecting frame (812) and the second fixing plate (810), and a second position sensor (821) is arranged on one side of the second fixing plate (810).

4. A mesh belt type quartz stone double-sided detection device according to claim 3, characterized in that: The visual detection component includes two electric push rods (815), and the two electric push rods (815) are respectively arranged on one side of the connecting frame 1 (85) and the connecting frame 2 (812), and the shaft end of the electric push rod (815) is provided with a side plate (816), and one side of the side plate (816) is provided with a mounting plate (817), and one side of the mounting plate (817) is provided with a visual collector (818), and one side of the mounting plate (817) and on both sides of the visual collector (818) are provided with fill lights (819).

5. A mesh belt type quartz stone double-sided detection device according to claim 1, characterized in that: The control unit (2) comprises a control box (21), the control box (21) is arranged in front of the support frame (11), and a display screen (22) is arranged on the upper side of the control box (21).

6. A mesh belt type quartz stone double-sided detection device according to claim 1, characterized in that: The conveying part (5) comprises a mounting shell (51), wherein the mounting shell (51) is arranged on the upper side of the support rod (4), a motor (52) is arranged on the upper side of the mounting shell (51), a transmission wheel (53) is arranged at the shaft end of the motor (52), a transmission belt (54) is meshedly connected to the outer side of the transmission wheel (53), and a rotating roller (55) is arranged on the lower side of the transmission wheel (53).

7. The mesh-belt type quartz stone double-sided detection device according to claim 1, characterized in that: The guide portion (6) comprises a connecting rod (61), wherein the connecting rod (61) is arranged at one end of the moving rod (3), and an L-shaped guide plate (62) is arranged at the top end of the connecting rod (61).

8. The mesh-belt type quartz stone double-sided detection device according to claim 1, characterized in that: The adjusting part (7) comprises a bottom frame (71), the bottom frame (71) is arranged below the moving rod (3), a second motor (72) is arranged on one side of the bottom frame (71), a transmission rod (73) is arranged at the shaft end of the second motor (72), a moving block (74) is threadedly connected to the outer side of the transmission rod (73), and one side of the moving block (74) is connected to one side of the moving rod (3).