Assembling device for two-half type butterfly valve
Through the combination of quick change positioning plate and rotating bottom plate, the problems of low efficiency and safety risks in the assembly process of the two-half butterfly valves are solved, and a safer and more efficient assembly process is achieved.
Patent Information
- Application Number
- CN202420992043.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The assembly process of existing two-half butterfly valves is inefficient and has safety risks, and requires manual or use of tools to fix the valve body to tighten the screws.
Using assembly devices including quick change positioning plates and rotating base plates, the valve body is fixed and rotated through components such as anti-flip shafts, bearings, anti-rotating blocks and limit blocks, avoiding the risk of tilting, and fixing the valve body through the pin shaft. To reduce manual operation.
It improves assembly efficiency, reduces safety risks, reduces manual handling and manual fixing operations, and ensures that the valve body is secure and safe.
Smart Images

Figure CN222221735U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve manufacturing, and in particular relates to an assembly device for a two-half type butterfly valve. Background Art
[0002] At present, the two-half butterfly valve consists of a lower valve body, an upper valve body, a butterfly plate and a valve stem (integrated), a valve seat, and screws at the joint. The assembly method is: 1. First install the integrated butterfly plate valve stem into the valve seat. 2. Place the lower valve body with the top flange facing down on an assembly platform with a round hole (the hole diameter is longer than the valve stem diameter). 3. Install the components assembled in step 1 into the upper valve body with the upper valve stem facing down, and the upper valve stem will be inserted into the hole on the assembly table. 4. Use tools to embed the valve seat into the valve body. Both the front and back sides need to be embedded, so the valve body needs to be turned by hand. 5. Align the lower valve body hole with the lower valve stem, and use tools to embed the valve body into the valve seat. Both the front and back sides need to be embedded, so the valve body needs to be turned by hand. 6. Hold the valve body steady with your hand or clamp it with a vise, and use tools to tighten the screws at the joint of the upper and lower valve bodies. As can be seen from the above, 1. The valve body needs to be rotated back and forth when it is embedded in the valve seat. 2. When tightening the joint screws, the valve body needs to be fixed by hand or with a vise. The production efficiency is low and there are certain safety risks. Therefore, it is necessary to carry out transformation. Utility Model Content
[0003] The utility model aims to solve the problems of the prior art and provide a two-half butterfly valve assembly device with a more reasonable structure, a simpler process and safer operation.
[0004] The utility model is realized by the following technical solutions:
[0005] An assembly device for a two-half butterfly valve comprises a quick-change positioning plate and a rotating base plate, wherein the quick-change positioning plate is provided with an anti-backward pin shaft matching the top flange connection hole of the lower valve body, the rotating base plate comprises an adapter plate, a bearing, an anti-rotation block and a mounting base plate, the bearing and the anti-rotation block are both arranged on the mounting base plate, the adapter plate is arranged on the bearing, a first anti-rotation hole is arranged on the adapter plate, a second anti-rotation hole is arranged on the anti-rotation block, the first anti-rotation hole and the second anti-rotation hole prevent the adapter plate from rotating by inserting a pin shaft; a plurality of positioning pins are arranged on the adapter plate, and a positioning socket matching the positioning pins is arranged on the quick-change positioning plate.
[0006] Preferably, the mounting base plate is provided with a through hole, and the bearing is arranged at the through hole.
[0007] Preferably, an anti-rotation block installation groove is provided on the installation base plate, and the anti-rotation block is arranged in the anti-rotation block installation groove.
[0008] Preferably, a plurality of anti-rotation blocks are provided on the mounting base plate.
[0009] Preferably, a positioning pin installation groove is provided on the adapter plate, and the positioning pin is arranged in the positioning pin installation groove.
[0010] Preferably, a limit block and a clamping block are provided on the installation base plate, and the limit block and the clamping block cooperate to fix the installation base plate and the fixing platform.
[0011] Preferably, a plurality of the limiting blocks and the clamping blocks are provided.
[0012] Preferably, four anti-backward pin shafts are provided on the quick-change positioning plate.
[0013] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0014] 1. The utility model provides an assembly device for a two-half butterfly valve. After selecting different quick-change positioning plates according to different two-half butterfly valves, the quick-change positioning plate and the adapter plate are connected by a positioning pin; then the top flange connecting hole of the lower valve body is inserted into the anti-backward pin shaft to fix the valve body and avoid the safety risk of tipping during the assembly process; when assembling the valve seat, the valve body needs to be rotated, and a bearing is installed under the adapter plate, so that the valve body can be rotated easily and freely, reducing manual handling, increasing efficiency and reducing safety risks; the screw joints of the upper and lower valve bodies are tightened, and the valve body needs to be fixed. The pin shaft is inserted into the first anti-rotation hole on the adapter plate and the second anti-rotation hole on the anti-rotation block to prevent the valve from rotating. The entire valve body is firmly fixed, and tightening the screws does not require the use of a vise or manual fixation, which increases efficiency and reduces risks.
[0015] 2. The utility model provides an assembly device for a two-half butterfly valve. A plurality of anti-rotation blocks facilitate the quick insertion of the latch shaft into the first anti-rotation hole on the adapter plate and the second anti-rotation hole on the anti-rotation block, thereby preventing the valve from rotating.
[0016] 3. The utility model provides an assembly device for a two-half butterfly valve, wherein a limit block and a clamping block cooperate to fix the mounting base plate and the fixing platform, thereby preventing the mounting base plate from moving randomly during the assembly of the two-half butterfly valve and reducing risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the use of the utility model;
[0019] Among them: 100, quick-change positioning plate; 110, anti-reversal pin shaft; 200, rotating base plate; 210, adapter plate; 211, first anti-rotation hole; 212, positioning pin; 213, positioning pin mounting groove; 220, bearing; 230, mounting base plate; 231, through hole; 232, anti-rotation block mounting groove; 240, anti-rotation block; 241, second anti-rotation hole; 250, latch shaft; 260, limit block; 270, clamping block; 300, two-half butterfly valve. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the embodiments, but the implementation manner of the present invention is not limited thereto.
[0021] Example 1
[0022] like Figure 1-Figure 2 As shown, this embodiment provides an assembly device for a two-half butterfly valve, including a quick-change positioning plate 100 and a rotating base plate 200, the quick-change positioning plate 100 is provided with an anti-backward pin shaft 110 matching the top flange connection hole of the lower valve body, the rotating base plate 200 includes an adapter plate 210, a bearing 220, an anti-rotation block 240 and a mounting base plate 230, the bearing 220 and the anti-rotation block 240 are both arranged on the mounting base plate 230, the adapter plate 210 is arranged on the bearing 220, the adapter plate 210 is provided with a first anti-rotation hole 211, the anti-rotation block 240 is provided with a second anti-rotation hole 241, the first anti-rotation hole 211 and the second anti-rotation hole 241 prevent the adapter plate 210 from rotating by inserting a latch shaft 250; a plurality of positioning pins 212 are provided on the adapter plate 210, and a positioning socket matching the positioning pins 212 is provided on the quick-change positioning plate 100.
[0023] After selecting different quick-change positioning plates 100 according to different two-half butterfly valves, the quick-change positioning plate 100 is connected to the adapter plate 210 through the positioning pin 212; then the top flange connection hole of the lower valve body is inserted into the anti-reverse pin shaft 110 to fix the valve body and avoid the safety risk of tipping during the assembly process; when assembling the valve seat, the valve body needs to be rotated, and a bearing 220 is installed under the adapter plate 210, so that the valve body can be rotated easily and freely, reducing manual handling, increasing efficiency and reducing safety risks; the upper and lower valve body screw joints are tightened, and the valve body needs to be fixed. The pin shaft 250 is inserted into the first anti-rotation hole 211 on the adapter plate 210 and the second anti-rotation hole 241 on the anti-rotation block 240 to prevent the valve from rotating. The entire valve body is firmly fixed, and tightening the screws does not require the use of a vise or manual fixation, which increases efficiency and reduces risks.
[0024] Example 2
[0025] The difference between this embodiment and the first embodiment is that a through hole 231 is provided on the mounting base plate 230 , and the bearing 220 is arranged at the through hole 231 through a positioning screw of the bearing 220 .
[0026] The installation base plate 230 is provided with an anti-rotation block installation groove 232 , and the anti-rotation block 240 is arranged in the anti-rotation block installation groove 232 via an anti-rotation positioning screw.
[0027] The mounting base plate 230 is provided with a plurality of anti-rotation blocks 240. The plurality of anti-rotation blocks 240 facilitate the fast insertion of the latch shaft 250 into the first anti-rotation hole 211 on the adapter plate 210 and the second anti-rotation hole 241 on the anti-rotation block 240, thereby preventing the valve from rotating.
[0028] The adapter plate 210 is provided with a positioning pin installation slot 213 , and the positioning pin 212 is arranged in the positioning pin installation slot 213 via a positioning screw of the positioning pin 212 .
[0029] The installation base plate 230 is provided with a limit block 260 and a clamping block 270, and the limit block 260 is connected to the clamping block 270 through a base plate positioning screw, and the limit block 260 and the clamping block 270 cooperate to fix the installation base plate 230 to the fixing platform. The limit block 260 and the clamping block 270 cooperate to fix the installation base plate 230 to the fixing platform, thereby preventing the installation base plate 230 from moving randomly when the two-half butterfly valve is assembled, thereby reducing risks.
[0030] There are a plurality of limit blocks 260 and clamping blocks 270. The plurality of limit blocks 260 and clamping blocks 270 make the mounting base 230 and the fixing platform more firmly fixed.
[0031] Wherein, four anti-backward pin shafts 110 are arranged on the quick-change positioning plate 100 .
[0032] When the device is used, the installation of the two-half butterfly valve 300 includes the following steps:
[0033] 1. Place the lower valve body on the quick-change positioning plate 100. The quick-change positioning plate 100 has four anti-backward pins 110. The top flange of the lower valve body is generally a 4-hole design structure. Align the four holes with the anti-backward pins 110 and insert them. The valve body can be fixed and there is no safety risk of tipping during the assembly process. Different valve bodies have different design standard hole sizes. A special quick-change adapter plate 100 is designed to quickly replace the corresponding quick-change adapter plate 100.
[0034] 2. When assembling the valve seat, the valve body needs to be rotated. A bearing 220 is installed under the adapter plate 210, which allows the valve body to be rotated easily and freely, reducing manual handling, increasing efficiency and reducing safety risks.
[0035] 3. Tighten the screw joints of the upper and lower valve bodies to fix the valve body. Insert the latch shaft 250 into the first anti-rotation hole 211 on the adapter plate 210 and the second anti-rotation hole 241 on the anti-rotation block 240 to prevent the valve from rotating. The entire valve body is firmly fixed, and tightening the screws does not require the use of a vise or manual fixation, which increases efficiency and reduces risks.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. An assembly device for a two-half butterfly valve, characterized in that: The invention comprises a quick-change positioning plate (100) and a rotating base plate (200), wherein the quick-change positioning plate (100) is provided with an anti-backward pin shaft (110) matching with a top flange connection hole of a lower valve body, and the rotating base plate (200) comprises an adapter plate (210), a bearing (220), an anti-rotation block (240) and a mounting base plate (230), wherein the bearing (220) and the anti-rotation block (240) are both arranged on the mounting base plate (230), and the adapter plate (210) is arranged on the bearing ( 220), the adapter plate (210) is provided with a first anti-rotation hole (211), the anti-rotation block (240) is provided with a second anti-rotation hole (241), the first anti-rotation hole (211) and the second anti-rotation hole (241) prevent the adapter plate (210) from rotating by inserting a latch shaft (250); the adapter plate (210) is provided with a plurality of positioning pins (212), and the quick-change positioning plate (100) is provided with positioning sockets matching the positioning pins (212).
2. The assembly device for a two-half butterfly valve according to claim 1, characterized in that: The mounting base plate (230) is provided with a through hole (231), and the bearing (220) is arranged at the through hole (231).
3. The assembly device for a two-half butterfly valve according to claim 1, characterized in that: An anti-rotation block installation groove (232) is provided on the installation base plate (230), and the anti-rotation block (240) is arranged in the anti-rotation block installation groove (232).
4. The assembly device for a two-half butterfly valve according to claim 1, characterized in that: A plurality of anti-rotation blocks (240) are arranged on the installation base plate (230).
5. The assembly device for a two-half butterfly valve according to claim 1, characterized in that: A positioning pin installation groove (213) is provided on the adapter plate (210), and the positioning pin (212) is arranged in the positioning pin installation groove (213).
6. The assembly device for a two-half butterfly valve according to claim 1, characterized in that: A limit block (260) and a clamping block (270) are provided on the installation base plate (230), and the limit block (260) and the clamping block (270) cooperate to achieve fixation of the installation base plate (230) and the fixing platform.
7. An assembly device for a two-half butterfly valve according to claim 6, characterized in that: A plurality of the limiting blocks (260) and the clamping blocks (270) are provided.
8. The assembly device for a two-half butterfly valve according to claim 1, characterized in that: Four anti-backward pin shafts (110) are arranged on the quick-change positioning plate (100).
