Plate shearing device for metal net production

By using plugged tubes and guide tube components in the shearing device for metal mesh production, the problem of high-temperature burr debris entering the mesh is solved, ensuring the breathable and water permeability of the mesh.

CN222221755UActive Publication Date: 2024-12-24JIUEN METAL PROD (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421041603.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the production process of metal mesh, high-temperature burrs are easily thrown into the mesh, causing the mesh to be blocked and affecting the breathable and water permeability.

Method used

A shearing device for metal mesh production is designed, using hole-blocking pipe and guide pipe components. The mesh hole is sealed through the hole-blocking pipe and water sprayed with the guide pipe to prevent burrs from entering the mesh hole, and during the polishing process Use a grinding wheel to clean the burrs.

Benefits of technology

It effectively prevents high-temperature burr debris from entering the mesh, avoids mesh clogging, and maintains the breathable and water-permeable properties of the mesh.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plate shearing device for metal net production, and particularly relates to the field of metal net production, which comprises a frame, a processing table fixedly mounted on the frame, a metal plate movably arranged on the processing table, a support seat mounted on the frame, and a linear driving mechanism I mounted on the support seat. The output end of the bottom of the first linear driving mechanism is fixedly connected with a shear knife mounting seat, a shear knife is detachably mounted on the shear knife mounting seat, the first linear driving mechanism drives the shear knife to vertically move through the shear knife mounting seat, the shear knife punches a metal plate to form meshes, and the bottoms of the meshes are provided with burr layers; a grinding table is arranged at the discharging end of the rack, and a grinding wheel is rotationally installed on the grinding table and located at the bottom of the metal plate. The hole blocking pipe is used for blocking the meshes which are being polished, the problem that high-temperature burr layer chippings generated by polishing are thrown into the meshes is solved, and the burr layer chippings which are cooled are prevented from being attached to the inner walls of the meshes.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal mesh production, and more specifically, to a shearing device for metal mesh production. Background Art

[0002] Metal mesh is made of metal sheets that are stamped and cold-drawn by machines. The mesh structure of the metal mesh allows air and liquid to pass through, and has good air permeability and water permeability. It is widely used in chemical machinery, silencer equipment, refrigeration equipment, hydraulic accessories, filtration equipment and other industries.

[0003] When producing metal mesh, the metal plate is first positioned and placed on the shearing machine workbench, ensuring that the edges are aligned with the machine guides. The metal plate is fixed with a clamp to prevent movement during the shearing process. Then, according to the selected mesh size and plate thickness, the shearing machine's blade gap, knife speed and feed speed are set. The shearing machine is started, and the blade moves according to the set parameters. The blade applies pressure to the metal plate to shear it into a mesh.

[0004] Since the blade of the shearing machine punches the metal plate from top to bottom to obtain a plurality of mesh holes, there will be burrs on the edges of the mesh holes at the bottom of the metal plate. In order to improve processing efficiency, the prior art adopts the method of installing a grinding wheel at the bottom of the metal plate to grind the edges of the mesh holes at the bottom of the metal plate to remove the burrs on the edges of the mesh holes. When the metal plate is thick and a large diameter mesh hole is punched, the grinding wheel grinds off the burrs and throws them out to one side through high-speed rotation. However, the temperature rises due to the high-speed friction between the grinding wheel and the burrs, resulting in an increase in the temperature of the burrs. As the grinding wheel rotates, the high-temperature burrs on one side are thrown into the interior of the large diameter mesh holes. The burrs that have been cooled will adhere to the inner wall of the mesh holes. Since the thickness of the metal plate is large, the thickness of the mesh holes is also large, and a large number of burrs can be stored inside the mesh holes, resulting in a reduction in the blocked area of ​​the mesh holes, thereby affecting the effective air and water permeability of the mesh holes. Utility Model Content

[0005] The utility model provides a shearing device for metal mesh production, aiming to solve the problem that when the existing shearing device for metal mesh production is grinding burrs, high-temperature burr debris on one side will be thrown into the mesh holes.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shearing device for metal mesh production, comprising a frame, a processing table is fixedly installed on the frame, a metal plate is movably arranged on the processing table, a support seat is also installed on the frame, a linear drive mechanism is installed on the support seat, an output end at the bottom of the linear drive mechanism is fixedly connected to a shearing knife mounting seat, a shearing tool is detachably installed on the shearing knife mounting seat, the linear drive mechanism drives the shearing tool to move vertically through the shearing knife mounting seat, the shearing tool punches the metal plate to form a mesh, and the bottom of the mesh has a burr layer; a grinding table is provided at the unloading end of the frame, a grinding wheel is rotatably installed on the grinding table, and the grinding wheel is located at the bottom of the metal plate, and a hole plugging component is also provided at the unloading end of the frame, the hole plugging component includes a hole plugging tube, and when the grinding wheel grinds the bottom of the mesh, the hole plugging tube is located inside the mesh.

[0007] In a preferred embodiment, a linear drive mechanism four is installed at the bottom of the grinding table, and the output end of the top of the linear drive mechanism four is fixedly connected to the grinding table. Telescopic columns are provided on both sides of the linear drive mechanism four, and the telescopic columns include an inner column and an outer sleeve. The inner column is vertically slidable along the inside of the outer sleeve, and the top of the inner column is fixedly connected to the bottom of the grinding table.

[0008] In a preferred embodiment, a reduction motor is fixedly mounted at one end of the grinding table, and an output shaft is fixedly connected to the output end of the reduction motor. The output shaft is fixedly connected to the center of the grinding wheel, and several groups of grinding wheels are arranged along the output shaft.

[0009] In a preferred embodiment, a grinding assembly mounting seat is fixedly mounted on the unloading end of the frame, and the grinding assembly mounting seat includes a transverse mounting plate, and the outer sleeve of the linear drive mechanism 4 and the telescopic column are fixedly mounted on the transverse mounting plate.

[0010] In a preferred embodiment, vertical mounting plates are fixedly provided at both ends of the horizontal mounting plate, a hanging plate is provided between the tops of the two sets of vertical mounting plates, both ends of the hanging plate pass through the tops of the vertical mounting plates, and limit blocks are movably provided at both ends of the hanging plate, and the limit blocks are positioned on the hanging plates by bolts.

[0011] In a preferred embodiment, a driving assembly is fixedly installed at the bottom of the lifting plate, and the driving assembly includes a linear driving mechanism three. The output end of the bottom of the linear driving mechanism three is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to one side of the top end of the plugging tube.

[0012] In a preferred embodiment, a linear drive mechanism 2 is provided on one side of the linear drive mechanism 3, and the linear drive mechanism 2 is fixedly installed at the bottom of the lifting plate. The bottom output end of the linear drive mechanism 2 is fixedly connected with a guide tube, and the guide tube passes through the interior of the hole plugging tube.

[0013] In a preferred embodiment, the top of the guide pipe is connected to a connecting pipe, one side of the connecting pipe is connected to a water pump through a pipeline, and a water spray port is provided at the bottom of the guide pipe.

[0014] The beneficial effects of the utility model are:

[0015] The utility model first blocks the mesh holes by means of a blocking tube, and then the linear drive mechanism pushes the grinding table to move upward, and the reduction motor drives the grinding wheel to rotate to grind the bottom of the mesh holes, thereby solving the problem of high-temperature burr layer debris generated by grinding being thrown into the mesh holes by blocking the mesh holes being grinded as a whole, and preventing the burr layer debris after cooling from adhering to the inner wall of the mesh holes.

[0016] The utility model first pushes the guide tube down to the top of the mesh so that the water spray port at the bottom of the guide tube is located at the top of the mesh, and the inside of the mesh is sprayed with water for cleaning. Then the plugging tube enters the mesh through the guidance of the guide tube. After the grinding wheel grinds the burr layer, the plugging tube rises and retracts, and the guide tube flushes the inside of the mesh again through the bottom water spray port. The inside of the mesh can be flushed as a whole to remove debris generated by punching inside the mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic top view of the processing table structure of the utility model.

[0019] Figure 3 It is a schematic diagram of the structure of the end portion of the grinding assembly mounting seat of the utility model.

[0020] Figure 4 It is a schematic diagram of the side section structure of the metal plate of the present utility model.

[0021] Figure 5 It is a schematic diagram of grinding wheel grinding of the utility model.

[0022] Figure 6 It is a schematic diagram of the grinding wheel retraction of the utility model.

[0023] The accompanying drawings are marked as follows: 1. frame; 2. processing table; 21. metal plate; 22. mesh; 3. support seat; 31. linear drive mechanism one; 32. shear knife mounting seat; 33. shear knife; 4. grinding assembly mounting seat; 41. horizontal mounting plate; 42. vertical mounting plate; 5. lifting plate; 51. plugging hole assembly; 511. guide tube; 512. connecting tube; 513. plugging hole tube; 514. connecting plate; 52. drive assembly; 521. linear drive mechanism two; 522. linear drive mechanism three; 53. limit block; 6. grinding table; 61. linear drive mechanism four; 62. grinding wheel; 63. reduction motor; A. burr layer. DETAILED DESCRIPTION

[0024] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0025] Refer to the instruction manual Figures 1 to 6 A shearing device for metal mesh production includes a frame 1, a processing table 2 is fixedly installed on the frame 1, a metal plate 21 is movably installed on the processing table 2, a support seat 3 is also installed on the frame 1, a linear drive mechanism 31 is installed on the support seat 3, an output end at the bottom of the linear drive mechanism 31 is fixedly connected to a shearing knife mounting seat 32, a shearing tool 33 is detachably installed on the shearing knife mounting seat 32, the linear drive mechanism 31 drives the shearing tool 33 to move vertically through the shearing knife mounting seat 32, the shearing tool 33 punches the metal plate 21 to form a mesh 22, and the bottom of the mesh 22 has a burr layer A; a grinding table 6 is provided at the unloading end of the frame 1, a grinding wheel 62 is rotatably installed on the grinding table 6, and the grinding wheel 62 is located at the bottom of the metal plate 21, and a hole plugging component 51 is also provided at the unloading end of the frame 1, the hole plugging component 51 includes a hole plugging tube 513, when the grinding wheel 62 grinds the bottom of the mesh 22, the hole plugging tube 513 is located inside the mesh 22.

[0026] It should be noted that the support seat 3 includes two groups of side plates, which play a limiting role on the metal plate 21. A group of transverse guide rails are installed at the bottom of the side plates of the support seat 3, which are used to drive the support seat 3 to move laterally along the frame 1. Another group of transverse guide rails are installed on the top of the side plates of the support seat 3, which are used to drive the linear drive mechanism 31 to move laterally along the support seat 3. The linear drive mechanism 31 is a cylinder. The shearing tool 33 is installed on the shearing tool mounting seat 32 by bolts. A plurality of punching knives are provided at the bottom of the shearing tool 33. The punching knives are used to punch out mesh holes 22 on the metal plate 21. After the mesh holes 22 are formed, the bottom thereof has a burr layer A.

[0027] Furthermore, a linear drive mechanism four 61 is installed at the bottom of the grinding table 6, and the output end of the top of the linear drive mechanism four 61 is fixedly connected to the grinding table 6. Telescopic columns are provided on both sides of the linear drive mechanism four 61, and the telescopic columns include an inner column and an outer sleeve. The inner column is vertically slidable along the inside of the outer sleeve, and the top of the inner column is fixedly connected to the bottom of the grinding table 6.

[0028] It should be noted that the linear drive mechanism 4 61 drives the grinding table 6 to move vertically, and the inner column of the telescopic column slides vertically along the inside of the outer sleeve.

[0029] Furthermore, a reduction motor 63 is fixedly mounted at one end of the grinding table 6, and an output shaft is fixedly connected to the output end of the reduction motor 63, and the output shaft is fixedly connected to the center of the grinding wheel 62, and several groups of grinding wheels 62 are arranged along the output shaft.

[0030] It should be noted that a plurality of groups of grinding wheels 62 correspond one to one with a row of a plurality of mesh holes 22 .

[0031] Furthermore, a grinding assembly mounting seat 4 is fixedly mounted on the unloading end of the frame 1, and the grinding assembly mounting seat 4 includes a transverse mounting plate 41, and the outer sleeve of the linear drive mechanism 461 and the telescopic column are fixedly mounted on the transverse mounting plate 41.

[0032] Furthermore, vertical mounting plates 42 are fixedly provided at both ends of the horizontal mounting plate 41, a hanging plate 5 is provided between the tops of the two groups of vertical mounting plates 42, both ends of the hanging plate 5 pass through the tops of the vertical mounting plates 42, and both ends of the hanging plate 5 are movably provided with limit blocks 53, which are positioned on the hanging plate 5 by bolts.

[0033] It should be noted that the limit block 53 slides to one side of the top of the vertical mounting plate 42 , and the limit block 53 is positioned by bolts to play a lateral limit role on the hanging plate 5 .

[0034] Furthermore, a driving assembly 52 is fixedly installed at the bottom of the lifting plate 5, and the driving assembly 52 includes a linear driving mechanism 3 522. The output end of the bottom of the linear driving mechanism 3 522 is fixedly connected to a connecting plate 514, and the connecting plate 514 is fixedly connected to one side of the top end of the hole plugging tube 513.

[0035] It should be noted that the linear drive mechanism 3 522 pushes the hole-blocking tube 513 into the mesh 22 through the connecting plate 514 .

[0036] In this embodiment, the implementation scenario is specifically as follows: after the shearing tool 33 is fixed on the shearing tool mounting seat 32, the metal plate 21 is pushed from one end of the processing table 2 into between the two sets of side plates of the support seat 3, and the linear drive mechanism 1 31 is started to push the shearing tool 33 to press down the metal plate 21, and the punching tool at the bottom of the shearing tool 33 punches out the mesh holes 22 on the metal plate 21. The punched metal plate 21 moves to the other end of the processing table 2 until the first row of mesh holes 22 at one end of the metal plate 21 corresponds to the hole blocking tube 513, and the linear drive mechanism 3 522 is started to push the hole blocking tube 513 into the corresponding mesh holes 22. The mesh 22 is blocked by the hole blocking tube 513, the linear drive mechanism 61 pushes the grinding table 6 to move upward, and the reduction motor 63 drives the grinding wheel 62 to rotate to grind the bottom of the mesh 22. After the burr layer A is ground flat, the grinding wheel 62 is first retracted, and then the hole blocking tube 513 is lifted to pull it out from the inside of the mesh 22, and the metal plate 21 is continued to move to one end to process the next row of meshes 22. By blocking the mesh 22 being ground as a whole, the problem of the high-temperature burr layer A debris generated by grinding being thrown into the mesh 22 is solved, and the burr layer A debris after cooling is prevented from adhering to the inner wall of the mesh.

[0037] Refer to the instruction manual Figures 4 to 6 A linear drive mechanism 2 521 is provided on one side of the linear drive mechanism 3 522, and the linear drive mechanism 2 521 is fixedly installed at the bottom of the hanging plate 5, and the bottom output end of the linear drive mechanism 2 521 is fixedly connected with a guide tube 511, and the guide tube 511 passes through the interior of the hole blocking tube 513.

[0038] It should be noted that the diameter of the guide tube 511 is smaller than the diameter of the hole-blocking tube 513 , and the length of the guide tube 511 is greater than the length of the hole-blocking tube 513 .

[0039] Furthermore, the top of the guide pipe 511 is connected to a connecting pipe 512 , one side of the connecting pipe 512 is connected to a water pump through a pipeline, and a water spray port is provided at the bottom of the guide pipe 511 .

[0040] It should be noted that adjacent guide tubes 511 are connected via a connecting tube 512 .

[0041] In this embodiment, the implementation scenario is specifically as follows: before inserting the hole plugging tube 513 into the mesh 22, first push the guide tube 511 down to the top of the mesh 22 through the linear drive mechanism 2 521, so that the water spray port at the bottom of the guide tube 511 is located at the top of the mesh 22, and the inside of the mesh 22 is sprayed with water to clean it, and then the hole plugging tube 513 enters the mesh 22 through the guidance of the guide tube 511, and after the grinding wheel 62 grinds the burr layer A, the hole plugging tube 513 rises and retracts, and the guide tube 511 flushes the inside of the mesh 22 again through the bottom water spray port. The inside of the mesh 22 can be flushed as a whole to remove debris generated by punching inside the mesh 22.

[0042] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A shearing device for metal mesh production, characterized in that: The invention comprises a frame (1), a processing table (2) is fixedly mounted on the frame (1), a metal plate (21) is movably mounted on the processing table (2), a support seat (3) is also mounted on the frame (1), a linear drive mechanism (31) is mounted on the support seat (3), an output end at the bottom of the linear drive mechanism (31) is fixedly connected to a shearing knife mounting seat (32), a shearing knife (33) is detachably mounted on the shearing knife mounting seat (32), the linear drive mechanism (31) drives the shearing knife (33) to move vertically via the shearing knife mounting seat (32), the shearing knife (33) punches the metal plate (21) to form a mesh (22), and the bottom of the mesh (22) has a burr layer (A); The unloading end of the frame (1) is provided with a grinding table (6), on which a grinding wheel (62) is rotatably mounted, and the grinding wheel (62) is located at the bottom of the metal plate (21). The unloading end of the frame (1) is also provided with a hole blocking component (51), and the hole blocking component (51) includes a hole blocking tube (513). When the grinding wheel (62) grinds the bottom of the mesh (22), the hole blocking tube (513) is located inside the mesh (22).

2. A shearing device for metal mesh production according to claim 1, characterized in that: A linear drive mechanism four (61) is installed at the bottom of the grinding table (6), and the output end at the top of the linear drive mechanism four (61) is fixedly connected to the grinding table (6). Telescopic columns are provided on both sides of the linear drive mechanism four (61), and the telescopic columns include an inner column and an outer sleeve. The inner column is vertically slidable inside the outer sleeve, and the top of the inner column is fixedly connected to the bottom of the grinding table (6).

3. A shearing device for metal mesh production according to claim 2, characterized in that: A reduction motor (63) is fixedly mounted on one end of the grinding table (6), and an output shaft is fixedly connected to the output end of the reduction motor (63), and the output shaft is fixedly connected to the center of the grinding wheel (62), and the grinding wheel (62) is arranged in several groups along the output shaft.

4. A shearing device for metal mesh production according to claim 3, characterized in that: A grinding assembly mounting seat (4) is fixedly mounted at the unloading end of the frame (1), and the grinding assembly mounting seat (4) comprises a transverse mounting plate (41), and the outer sleeve of the linear drive mechanism four (61) and the telescopic column are both fixedly mounted on the transverse mounting plate (41).

5. A shearing device for metal mesh production according to claim 4, characterized in that: Both ends of the horizontal mounting plate (41) are fixedly provided with vertical mounting plates (42), a hanging plate (5) is provided between the tops of the two sets of vertical mounting plates (42), both ends of the hanging plate (5) pass through the tops of the vertical mounting plates (42), and both ends of the hanging plate (5) are movably provided with limit blocks (53), and the limit blocks (53) are positioned on the hanging plate (5) by bolts.

6. A shearing device for metal mesh production according to claim 5, characterized in that: A driving assembly (52) is fixedly mounted at the bottom of the hanging plate (5), and the driving assembly (52) comprises a linear driving mechanism three (522). The output end at the bottom of the linear driving mechanism three (522) is fixedly connected to a connecting plate (514), and the connecting plate (514) is fixedly connected to one side of the top end of the hole plugging tube (513).

7. A shearing device for metal mesh production according to claim 6, characterized in that: A linear drive mechanism 2 (521) is provided on one side of the linear drive mechanism 3 (522), and the linear drive mechanism 2 (521) is fixedly installed at the bottom of the hanging plate (5), and a guide tube (511) is fixedly connected to the bottom output end of the linear drive mechanism 2 (521), and the guide tube (511) passes through the interior of the hole blocking tube (513).

8. A shearing device for metal mesh production according to claim 7, characterized in that: The top of the guide pipe (511) is connected to a connecting pipe (512), one side of the connecting pipe (512) is connected to a water pump via a pipeline, and a water spray port is provided at the bottom of the guide pipe (511).

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