Anti-rut agent production unit

By using gas and water mist cooling structures in the anti-rutting agent production unit to quickly cool down and combine the scraping structure, the stickiness problem caused by incomplete cooling of particles is solved, and production efficiency and product quality are improved.

CN222240139UActive Publication Date: 2024-12-27XINXIANG XINSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421020732.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-27
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the cooling process of the existing anti-rutting agent production unit, the particles fail to completely cool, resulting in high-temperature liquid particles adhering to the steel belt, affecting production efficiency and product quality.

Method used

The gas cooling structure and water mist cooling structure are used to cool the conveying steel belt at the same time, and combined with the scraping structure, ensuring rapid cooling of particles and prevent sticking, and scraping away debris to ensure production continuity.

Benefits of technology

The rapid cooling of anti-rutting agent is achieved and the conveying steel belt is separated, preventing stickiness, ensuring production efficiency and product quality, and adapting to steel belt jitter and thickness changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anti-rut agent production, in particular to an anti-rut agent production unit. A rotary granulator is connected below the mixing tank, a supporting frame is arranged on the ground below the rotary granulator, a conveying steel belt driven by a motor is arranged on the supporting frame, a plurality of cooling supporting columns are fixed on the supporting frame, and the cooling supporting columns are vertically arranged on the two sides of the conveying steel belt respectively. A gas cooling structure located above the conveying steel belt and a water mist cooling structure located below the conveying steel belt are arranged between the cooling supporting columns on the two sides, and a scraping structure is arranged at the position, below the conveying steel belt, of the supporting frame. According to the device, the anti-rut agent is cooled from the upper side and the lower side of the anti-rut agent at the same time, so that the anti-rut agent can be cooled while being conveyed, the anti-rut agent is separated from a conveying steel belt, and adhesion is prevented; according to the device, the scraping structure is arranged, and the scraping plate is jacked upwards by the spring, so that sundries adhered to the conveying steel belt are scraped, and the influence on subsequent production is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-rutting agent production, in particular to an anti-rutting agent production unit. Background Art

[0002] Anti-rutting agent is an asphalt modifier used to prevent rutting disease on asphalt pavement. It is mainly composed of a variety of polymers, which can significantly improve the anti-rutting ability of asphalt mixture, effectively improve the low-temperature crack resistance, reduce the fatigue damage of pavement caused by traffic load, improve the mechanical performance index of asphalt mixture, enhance the adhesion between asphalt and aggregate, reduce the occurrence of pavement spalling disease, and improve the anti-aging performance of asphalt.

[0003] For example, the Chinese utility model with publication number CN205216783U discloses an anti-rutting agent production unit, including: a mixing system, whose inlet is connected to a raw material conveyor via a feeding pipe, for heating and mixing the input raw materials to obtain a melted liquid; a granulation system connected to the discharge pipe of the mixing system, for making the melted liquid output by the mixing system into liquid particles for output; a cooling and conveying system installed at the output end of the granulation system, for conveying the liquid particles output by the granulation system and cooling them into granular anti-rutting agents. The utility model is coherent and convenient to operate, has low labor intensity, and high production efficiency.

[0004] However, this solution has certain defects. For example, during the transmission process with the conveyor steel belt, the cooling of the back of the steel belt can only cool the part of the particles that are in contact with the steel belt, but the heat above the particles still exists and is conducted downward, so that the particles cannot be completely cooled in a short time and thus separated from the steel belt. The high-temperature liquid particles have great viscosity and are easily adhered to the surface of the steel belt, which is not conducive to collection. In addition, some debris will stick to the surface of the steel belt due to its small size. If it is not cleaned up in time, it will also affect subsequent production. Utility Model Content

[0005] The purpose of the utility model is to provide a reasonably designed anti-rutting agent production unit in view of the defects and shortcomings of the prior art, which can solve the above defects.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it comprises a mixing tank, a rotary granulator is connected below the mixing tank, a support frame is provided on the ground below the rotary granulator, a conveyor steel belt driven by a motor is provided on the support frame, a plurality of cooling pillars are fixed on the support frame, the cooling pillars are respectively vertically arranged on both sides of the conveyor steel belt, a gas cooling structure located above the conveyor steel belt and a water mist cooling structure located below the conveyor steel belt are provided between the cooling pillars on both sides, and a scraping structure is provided on the support frame below the conveyor steel belt.

[0007] Preferably, the gas cooling structure includes an air jet pipe arranged between the cooling pillars on both sides of the conveyor steel belt, and a plurality of air jet heads are evenly arranged downward on the air jet pipe. An air supply pipe is inserted into the cooling pillar located on one side of the conveyor steel belt, and the air supply pipe is connected to the plurality of air jet pipes. A small blower is provided on one side of the support frame, and the exhaust port of the small blower is connected to the air supply pipe through an air inlet pipe.

[0008] Preferably, the air jet pipe and the air jet head are arranged at an inclination, and the inclination direction is toward the side away from the rotary granulator.

[0009] Preferably, the water mist cooling structure includes a water tank and a water pump arranged on one side of the support frame, the water suction port of the water pump is connected to the water tank through a pipe, a water spray pipe is arranged between the cooling pillars directly below the jet pipe, the water spray pipe is located below the conveyor steel belt, a number of atomizing nozzles are evenly arranged on the water spray pipe, the atomizing nozzles are arranged facing directly upward, a water supply pipe is inserted into the cooling pillar directly below the air supply pipe, the water supply pipe is connected to multiple water spray pipes, and the water outlet of the water pump is connected to the water supply pipe through a water inlet pipe.

[0010] Preferably, the scraping structure includes a fixed plate fixed on the support frame below the conveyor steel belt, a scraper is rotatably installed in the support frame above the fixed plate through a rotating shaft, several springs are provided below the scraper and between the fixed plate, the front end of the scraper is in contact with the conveyor steel belt, and a slag discharge plate is inclined at the front end of the fixed plate.

[0011] Preferably, baffles are provided at both ends of the slag discharge plate.

[0012] After adopting the above structure, the beneficial effects of the utility model are:

[0013] 1. The device is equipped with a gas cooling structure and a water mist cooling structure, which cools the anti-rutting agent from both the upper and lower sides at the same time, so that it can be cooled while being transported, and the shrinkage generated during rapid cooling will separate the anti-rutting agent from the conveyor steel belt to prevent sticking.

[0014] 2. This device is equipped with a scraping structure. Even if the conveyor belt shakes or the thickness of the conveyor belt changes, the spring can push the scraper upward to scrape off the debris adhering to the conveyor belt to prevent it from affecting subsequent production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a left front side view of the structure of the utility model;

[0016] Figure 2 It is a right side view of the structure of the utility model;

[0017] Figure 3 It is a structural cross-sectional view between the cooling pillars on both sides of the utility model;

[0018] Figure 4 It is a cross-sectional view of the scraping structure in the utility model.

[0019] Description of reference numerals:

[0020] 1. Mixing tank; 2. Rotary granulator; 3. Support frame; 4. Conveyor steel belt; 5. Cooling pillar; 6. Small blower; 7. Air inlet pipe; 8. Air supply pipe; 9. Jet pipe; 10. Jet head; 11. Water tank; 12. Water pump; 13. Water inlet pipe; 14. Water supply pipe; 15. Water spray pipe; 16. Atomizing nozzle; 17. Rotating shaft; 18. Scraper; 19. Fixed plate; 20. Spring; 21. Slag discharge plate; 22. Baffle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 2 As shown, it comprises a mixing tank 1, a rotary granulator 2 is connected below the mixing tank 1, a support frame 3 is provided on the ground below the rotary granulator 2, a conveyor steel belt 4 driven by a motor is provided on the support frame 3, a plurality of cooling pillars 5 are fixed on the support frame 3, the cooling pillars 5 are respectively vertically arranged on both sides of the conveyor steel belt 4, a gas cooling structure located above the conveyor steel belt 4 and a water mist cooling structure located below the conveyor steel belt 4 are provided between the cooling pillars 5 on both sides, and a scraping structure is provided on the support frame 3 below the conveyor steel belt 4.

[0023] See also Figure 1-Figure 3 As shown, the gas cooling structure includes an air jet pipe 9 arranged between the cooling pillars 5 on both sides of the conveyor steel belt 4, and a plurality of air jet heads 10 are evenly arranged downward on the air jet pipe 9. An air delivery pipe 8 is inserted into the cooling pillar 5 on one side of the conveyor steel belt 4, and the air delivery pipe 8 is connected to the plurality of air jet pipes 9. A small blower 6 is arranged on one side of the support frame 3, and the exhaust port of the small blower 6 is connected to the air delivery pipe 8 through an air inlet pipe 7.

[0024] The air jet pipe 9 and the air jet head 10 are arranged to be inclined, and the inclination direction is toward the side away from the rotary granulator 2 .

[0025] As an optimization scheme of the utility model, a small blower 6 is provided to output gas, which is sent into the jet pipe 9 through the air inlet pipe 7 and the air delivery pipe 8, and then ejected from the jet head 10, so that the heat in the particles on the conveyor steel belt 4 is taken away by the airflow, and the airflow is blown to one side, that is, the airflow is unidirectional, the high-temperature gas can quickly move away from the unit, and the low-temperature air on the other side can quickly reduce the temperature near the unit, so that the particles can be continuously cooled.

[0026] See also Figure 1-Figure 3 As shown, the water mist cooling structure includes a water tank 11 and a water pump 12 arranged on one side of the support frame 3. The water suction port of the water pump 12 is connected to the water tank 11 through a pipeline. A water spray pipe 15 is arranged between the cooling pillars 5 directly below the jet pipe 9. The water spray pipe 15 is located below the conveyor steel belt 4. A plurality of atomizing nozzles 16 are evenly arranged on the water spray pipe 15. The atomizing nozzles 16 are arranged facing directly upward. A water pipe 14 is inserted into the cooling pillar 5 directly below the air pipe 8. The water pipe 14 is connected to multiple water spray pipes 15. The water outlet of the water pump 12 is connected to the water pipe 14 through a water inlet pipe 13.

[0027] As an optimization scheme of the utility model, a water pump 12 is used to pump water from the water tank 11, and the water is sent into the water spray pipe 15 through the water inlet pipe 13 and the water delivery pipe 14, and then sprayed onto the conveyor steel belt 4 from the atomizing nozzle 16. The evaporation of the water mist quickly absorbs heat, and the temperature of the conveyor steel belt 4 is quickly reduced, thereby quickly cooling the part where the particles contact the conveyor steel belt 4.

[0028] See also Figure 1-Figure 4 As shown, the scraping structure includes a fixed plate 19 fixed on the support frame 3 below the conveyor steel belt 4, a scraper 18 is rotatably installed in the support frame 3 above the fixed plate 19 through a rotating shaft 17, and a number of springs 20 are provided below the scraper 18 and between the fixed plate 19, the front end of the scraper 18 is in contact with the conveyor steel belt 4, and a slag discharge plate 21 is obliquely provided at the front end of the fixed plate 19; baffles 22 are provided at both ends of the slag discharge plate 21.

[0029] As an optimization solution of the utility model, the spring 20 is used to push the scraper 18 upward, so that the scraper 18 can be used to scrape off the material adhering to the conveyor steel belt 4. When the conveyor steel belt 4 shakes or the thickness changes, the spring 20 can automatically push the scraper 18 to fit the conveyor steel belt 4, so as to maintain the scraping effect, and the scraped material can fall along the slag discharge plate 21. At the same time, the baffle 22 can prevent the material from sliding out from both sides, making it convenient for the user to collect the material slag.

[0030] The use process of this utility model:

[0031] First, start the equipment. When the anti-rutting agent particles fall onto the conveyor steel belt 4, the airflow above will quickly cool the anti-rutting agent, and the conveyor steel belt 4 will absorb the heat of the particles. At the same time, the water mist sprayed by the atomizing nozzle 16 below will absorb the heat of the conveyor steel belt 4, so that the particles can be quickly cooled. Thermal expansion and contraction cause the particles to shrink inward, thereby separating from the conveyor steel belt 4 to prevent sticking. In some special cases, the sticky materials generated will be scraped off by the scraper 18 when passing through the scraper 18 and fall from the slag discharge plate 21.

[0032] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or within the equivalent forms of such scope and boundaries.

Claims

1. An anti-rutting agent production unit, comprising a mixing tank (1), a rotary granulator (2) connected below the mixing tank (1), a support frame (3) provided on the ground below the rotary granulator (2), a conveyor steel belt (4) driven by a motor provided on the support frame (3), characterized in that: A plurality of cooling pillars (5) are fixed on the support frame (3), and the cooling pillars (5) are respectively arranged vertically on both sides of the conveyor steel belt (4). A gas cooling structure located above the conveyor steel belt (4) and a water mist cooling structure located below the conveyor steel belt (4) are arranged between the cooling pillars (5) on both sides, and a scraping structure is arranged below the conveyor steel belt (4) on the support frame (3).

2. The anti-rutting agent production unit according to claim 1, characterized in that: The gas cooling structure comprises an air jet pipe (9) arranged between cooling pillars (5) on both sides of a conveyor steel belt (4), a plurality of air jet heads (10) being evenly arranged downward on the air jet pipe (9), an air delivery pipe (8) being inserted into the cooling pillar (5) on one side of the conveyor steel belt (4), the air delivery pipe (8) being connected to the plurality of air jet pipes (9), a small blower (6) being arranged on one side of the support frame (3), the exhaust port of the small blower (6) being connected to the air delivery pipe (8) via an air inlet pipe (7).

3. The anti-rutting agent production unit according to claim 2, characterized in that: The air jet pipe (9) and the air jet head (10) are arranged to be inclined, and the inclination direction is toward the side away from the rotating granulator (2).

4. The anti-rutting agent production unit according to claim 3, characterized in that: The water mist cooling structure comprises a water tank (11) and a water pump (12) arranged on one side of the support frame (3); a water inlet of the water pump (12) is connected to the water tank (11) through a pipeline; a water spray pipe (15) is arranged between the cooling pillars (5) directly below the jet pipe (9); the water spray pipe (15) is located below the conveyor steel belt (4); a plurality of atomizing nozzles (16) are evenly arranged on the water spray pipe (15); the atomizing nozzles (16) are arranged facing directly upward; a water delivery pipe (14) is inserted into the cooling pillar (5) directly below the air delivery pipe (8); the water delivery pipe (14) is connected to the plurality of water spray pipes (15); and a water outlet of the water pump (12) is connected to the water delivery pipe (14) through a water inlet pipe (13).

5. The anti-rutting agent production unit according to claim 4, characterized in that: The scraping structure comprises a fixed plate (19) fixed on a support frame (3) and located below a conveyor steel belt (4); a scraper (18) is rotatably mounted in the support frame (3) above the fixed plate (19) via a rotating shaft (17); a plurality of springs (20) are arranged below the scraper (18) and between the fixed plate (19); the front end of the scraper (18) is in contact with the conveyor steel belt (4); and a slag discharge plate (21) is obliquely arranged at the front end of the fixed plate (19).

6. The anti-rutting agent production unit according to claim 5, characterized in that: Baffles (22) are provided at both ends of the slag discharge plate (21).