Undifferentiated crushing system for battery materials
By installing a customized double-shaft chopper on the single-axis rough crushing production line, the problem of low efficiency of lithium battery recycling equipment in handling materials of different sizes is solved, and undifferentiated treatment is achieved, production efficiency and recycling capacity are improved, and through inert gas channels are passed. Prevent explosions and reduce land and costs.
Patent Information
- Application Number
- CN202420375157.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Existing lithium battery recycling equipment is inefficient when processing lithium battery materials of different sizes, and the two-axis and single-axis crushing production lines are large in size and costly, making it difficult to improve the equipment productivity.
A customized double-shaft chopper is installed on the existing single-shaft rough crushing production line. The double-shaft chopper is designed according to the processing capacity of the single-shaft chopper and is used to pre-cut large pieces of materials to be treated by the single-shaft chopper. It also adopts an inert gas channel and seal design, combining a star discharger and gate valve to form an indiscriminate crushing system.
It improves the production efficiency and recycling capacity of lithium battery recycling, avoids the explosion of lithium batteries, reduces the workshop area, and reduces production costs.
Smart Images

Figure CN222240600U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery crushing equipment, in particular to a battery material indiscriminate crushing system. Background Art
[0002] At present, there are many types of scrapped lithium battery materials, which differ in appearance, materials, etc. For enterprises that recycle ternary lithium batteries, polymer lithium batteries, or mixed cathode plates, soft-pack batteries and shell batteries (such as scrapped batteries or blade batteries for new energy vehicles), it is generally necessary to distinguish the corresponding materials and then use the corresponding equipment for physical disassembly.
[0003] For raw materials with larger dimensions, using a double-shaft shredder can significantly improve processing efficiency. For materials with smaller dimensions (taking 18650 cylindrical batteries as an example), double-shaft shredders are prone to problems such as missed cutting and incomplete disassembly. In this case, using a single-shaft shredder for disassembly can significantly improve recycling capacity.
[0004] If both double-shaft and single-shaft crushing production lines are set up at the same time, it will not only occupy more space and increase production costs sharply, but it will also be difficult to increase the equipment utilization rate of each line at the same time. Utility Model Content
[0005] The technical problem to be solved by the utility model is: to solve the problems existing in the above-mentioned background technology, and to provide a battery material indiscriminate crushing system, in which a customized double-shaft shredder is mounted on the single-shaft shredder of the existing single-shaft coarse crushing production line, and the double-shaft shredder is designed according to the processing capacity of the single-shaft shredder. The double-shaft shredder can pre-cut large pieces of material that are difficult to handle into material sizes suitable for processing by the single-shaft shredder, and can process battery materials of different sizes indiscriminately, thereby improving the production efficiency and recycling capacity of the entire line.
[0006] In order to realize the above-mentioned technical features, the purpose of the utility model is realized as follows: a battery material indiscriminate crushing system, comprising a gate valve, a double-shaft shredder, a single-shaft shredder and a star-shaped discharger, wherein the single-shaft shredder is installed on the upper side of the star-shaped discharger, the double-shaft shredder is installed on the upper side of the single-shaft shredder, the gate valve is installed on the upper side of the double-shaft shredder, the double-shaft crushing channel of the double-shaft shredder is connected to the single-shaft crushing channel of the single-shaft shredder, the feeding channel of the gate valve is connected to the double-shaft crushing channel, and the single-shaft crushing channel is connected to the discharge channel of the star-shaped discharger.
[0007] The double-shaft shredder and / or the single-shaft shredder is provided with an inert gas channel.
[0008] The gate valve is a double-layer gate valve.
[0009] The lower end of the gate valve, the upper end and lower end of the double-shaft shredder, the upper end and lower end of the single-shaft shredder, and the upper end of the star-shaped discharger are respectively provided with ear seats, and the gate valve and the double-shaft shredder, the double-shaft shredder and the single-shaft shredder, and the single-shaft shredder and the star-shaped discharger are connected by ear seat bolts.
[0010] The contact surfaces between the gate valve and the double-shaft shredder, between the double-shaft shredder and the single-shaft shredder, and between the single-shaft shredder and the star-shaped discharger are provided with sealing materials.
[0011] The sealing material is one of a sealing pad, a sealing ring and a sealing glue.
[0012] The gate valve, double-shaft shredder and single-shaft shredder are provided with a plurality of positioning posts at their lower sides, and the double-shaft shredder, single-shaft shredder and star-shaped discharger are provided with a plurality of positioning holes at their upper sides, into which the positioning posts can be inserted.
[0013] The positioning hole is a conical hole that is larger at the top and smaller at the bottom.
[0014] The gate valve and the double-shaft shredder, the double-shaft shredder and the single-shaft shredder, and the single-shaft shredder and the star-shaped discharger are connected by sleeve pipes.
[0015] The utility model has the following beneficial effects:
[0016] 1. A customized double-shaft shredder is installed on the single-shaft shredder of the existing single-shaft coarse crushing production line. The double-shaft shredder is designed according to the processing capacity of the single-shaft shredder. The double-shaft shredder can pre-cut large pieces of materials that are difficult to handle into material sizes suitable for single-shaft shredders. It can handle battery materials of different sizes without distinction, thereby improving the production efficiency and recycling capacity of the entire line.
[0017] 2. The inert gas channel is used to fill the double-axis crushing channel and the single-axis crushing channel with inert gas to prevent the battery material from exploding during the shredding process.
[0018] 3. The single-shaft shredder and double-shaft shredder are stacked to reduce the workshop area. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model.
[0020] In the figure: gate valve 1, feed channel 11, double-shaft shredder 2, double-shaft crushing channel 21, single-shaft shredder 3, single-shaft crushing channel 31, star-shaped discharger 4, discharge channel 41, ear seat 5, positioning column 6, positioning hole 7, inert gas channel 8. DETAILED DESCRIPTION
[0021] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.
[0022] See also Figure 1 A battery material indiscriminate crushing system includes a gate valve 1, a double-shaft shredder 2, a single-shaft shredder 3 and a star-shaped discharger 4. The single-shaft shredder 3 is installed on the upper side of the star-shaped discharger 4, the double-shaft shredder 2 is installed on the upper side of the single-shaft shredder 3, the gate valve 1 is installed on the upper side of the double-shaft shredder 2, the double-shaft crushing channel 21 of the double-shaft shredder 2 is connected with the single-shaft crushing channel 31 of the single-shaft shredder 3, the feed channel 11 of the gate valve 1 is connected with the double-shaft crushing channel 21, and the single-shaft crushing channel 31 is connected with the discharge channel 41 of the star-shaped discharger 4. A customized double-shaft shredder 2 is mounted on the single-shaft shredder 3 of the existing single-shaft rough crushing production line. The double-shaft shredder 2 is designed according to the processing capacity of the single-shaft shredder 3. The double-shaft shredder 2 can pre-cut large pieces of material that are difficult to process into material sizes suitable for processing by the single-shaft shredder 3, and can process battery materials of different sizes indiscriminately, thereby improving the production efficiency and recycling capacity of the entire line.
[0023] The double-shaft shredder 2 and / or the single-shaft shredder 3 are provided with an inert gas channel 8. The inert gas channel 8 is used to fill the double-shaft crushing channel 21 and / or the single-shaft crushing channel 31 with inert gas to prevent the battery material from catching fire during the shredding process. Preferably, the inert gas is nitrogen.
[0024] In a preferred solution, the gate valve 1 is a double-layer gate valve with good air tightness, so that the inert gas in the double-axis crushing channel 21 and the single-axis crushing channel 31 will not overflow during feeding.
[0025] In order to facilitate the connection and fixation of the gate valve 1, the double-shaft shredder 2, the single-shaft shredder 3 and the star-shaped discharger 4, ear seats 5 are respectively provided at the lower end of the gate valve 1, the upper and lower ends of the double-shaft shredder 2, the upper and lower ends of the single-shaft shredder 3, and the upper end of the star-shaped discharger 4, and the gate valve 1 and the double-shaft shredder 2, the double-shaft shredder 2 and the single-shaft shredder 3, and the single-shaft shredder 3 and the star-shaped discharger 4 are connected by bolts through the ear seats 5.
[0026] In addition to the ear seat 5 connection method, a quick-release sleeve connection method can also be used between the double-shaft shredder 2 and the single-shaft shredder 3 .
[0027] In order to ensure the sealing effect and prevent dust and inert gas from escaping, sealing materials are provided on the contact surfaces between the gate valve 1 and the double-shaft shredder 2, between the double-shaft shredder 2 and the single-shaft shredder 3, and between the single-shaft shredder 3 and the star-shaped discharger 4.
[0028] In a preferred embodiment, the sealing material is one of a sealing pad, a sealing ring, and a sealant.
[0029] In order to facilitate the connection and alignment of the gate valve 1, the double-shaft shredder 2, the single-shaft shredder 3 and the star-shaped discharger 4, a plurality of positioning columns 6 are respectively provided on the lower sides of the gate valve 1, the double-shaft shredder 2 and the single-shaft shredder 3, and a plurality of positioning holes 7 are respectively provided on the upper sides of the double-shaft shredder 2, the single-shaft shredder 3 and the star-shaped discharger 4, and the positioning columns 6 can be inserted into the positioning holes 7.
[0030] Furthermore, the positioning hole 7 is a conical hole that is larger at the top and smaller at the bottom, so that the positioning column 6 can be inserted and installed easily and can be automatically aligned.
[0031] In another embodiment, the gate valve 1 and the double-shaft shredder 2, the double-shaft shredder 2 and the single-shaft shredder 3, and the single-shaft shredder 3 and the star-shaped discharger 4 are connected by sleeves. The sleeve connection is convenient for disassembling the sleeve connection for cleaning when the material is blocked. Specifically, the sleeve includes a metal pipe or a flexible expansion pipe. When the sleeve is installed, it is sealed and connected to the equipment through flanges at both ends.
[0032] The working process or principle of this utility model:
[0033] The gate valve 1 adopts a double-layer gate valve, and nitrogen is filled into the internal processing channel through the inert gas channel 8. When feeding, the upper plug plate of the gate valve 1 is opened, and the battery material enters the lower plug plate, and then the upper plug plate is closed, and then the lower plug plate is opened, and the battery material falls into the double-axis crushing channel 21 and is chopped into small pieces that can be processed by the single-axis shredder 3. The small pieces fall into the single-axis crushing channel 31 and continue to be chopped. After passing through the bottom screen of the single-axis shredder 3, the material falls into the discharge channel 41 and is discharged from the star-shaped discharger 4.
Claims
1. A battery material indiscriminate crushing system, comprising a gate valve (1), a double-shaft shredder (2), a single-shaft shredder (3) and a star-shaped discharger (4), characterized in that: The single-shaft shredder (3) is installed on the upper side of the star-shaped discharger (4), the double-shaft shredder (2) is installed on the upper side of the single-shaft shredder (3), the gate valve (1) is installed on the upper side of the double-shaft shredder (2), the double-shaft crushing channel (21) of the double-shaft shredder (2) is connected to the single-shaft crushing channel (31) of the single-shaft shredder (3), the feeding channel (11) of the gate valve (1) is connected to the double-shaft crushing channel (21), and the single-shaft crushing channel (31) is connected to the discharge channel (41) of the star-shaped discharger (4).
2. A battery material indiscriminate crushing system according to claim 1, characterized in that: The double-shaft shredder (2) and / or the single-shaft shredder (3) is provided with an inert gas channel (8).
3. The battery material indiscriminate crushing system according to claim 1 is characterized by: The gate valve (1) is a double-layer gate valve.
4. A battery material indiscriminate crushing system according to claim 1, characterized in that: The lower end of the gate valve (1), the upper end and lower end of the double-shaft shredder (2), the upper end and lower end of the single-shaft shredder (3), and the upper end of the star-shaped discharger (4) are respectively provided with ear seats (5); the gate valve (1) and the double-shaft shredder (2), the double-shaft shredder (2) and the single-shaft shredder (3), and the single-shaft shredder (3) and the star-shaped discharger (4) are bolted via the ear seats (5).
5. A battery material indiscriminate crushing system according to claim 1 or 4, characterized in that: Sealing materials are provided on the contact surfaces between the gate valve (1) and the double-shaft shredder (2), between the double-shaft shredder (2) and the single-shaft shredder (3), and between the single-shaft shredder (3) and the star-shaped discharger (4).
6. A battery material indiscriminate crushing system according to claim 5, characterized in that: The sealing material is one of a sealing pad, a sealing ring and a sealing glue.
7. The battery material indiscriminate crushing system according to claim 1 is characterized by: A plurality of positioning columns (6) are respectively provided on the lower sides of the gate valve (1), the double-shaft shredder (2) and the single-shaft shredder (3); a plurality of positioning holes (7) are respectively provided on the upper sides of the double-shaft shredder (2), the single-shaft shredder (3) and the star-shaped discharger (4); the positioning columns (6) can be inserted into the positioning holes (7).
8. The battery material indiscriminate crushing system according to claim 7 is characterized by: The positioning hole (7) is a conical hole that is larger at the top and smaller at the bottom.
9. The battery material indiscriminate crushing system according to claim 1, characterized in that: The gate valve (1) and the double-shaft shredder (2), the double-shaft shredder (2) and the single-shaft shredder (3), and the single-shaft shredder (3) and the star-shaped discharger (4) are connected by sleeves.
Citation Information
Cited By
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