Efficient spraying equipment for brake pad machining
By designing efficient spraying equipment for brake pad processing, the brake pads are automatically rotated by the cooperation of brackets, cylinders and motors, solving the problem of inefficiency when spraying both sides and achieving efficient spraying effect.
Patent Information
- Application Number
- CN202420235497.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The existing brake pad spraying equipment needs to wait for air drying when spraying both sides, resulting in inefficient spraying and inability to achieve efficient spraying.
An efficient spraying equipment for brake pad processing is designed. Through the cooperation of brackets, cylinders, sliders and motors, the automatic rotation of the brake pads is achieved, so that the spray head can spray both sides at the same time, and the spray efficiency is improved.
It realizes efficient spraying of brake pads without waiting for air drying, improving production efficiency.
Smart Images
Figure CN222240864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake pad processing, in particular to high-efficiency spraying equipment for brake pad processing. Background Art
[0002] Brake pads are also called brake leathers. In the car's braking system, brake pads are the most critical safety parts. The quality of all braking effects is determined by brake pads. Brake pads are generally composed of steel plates, adhesive insulation layers and friction blocks. Brake pads must undergo spraying operations during production. Spray paint is sprayed on the brake pads to form a high-quality protective layer on the outer surface of the brake pads.
[0003] For example, patent number CN219024713U is a kind of high-efficiency spraying equipment for brake pad production, including a spraying table and a production frame, both sides of the interior of the spraying table are installed with conveying motors by bolts, the output end of the conveying motor is connected to the material conveying roller by a key and a keyway, the outside of the two material conveying rollers is connected with a material conveying belt, and a plurality of leakage holes are opened on the outside of the material conveying belt, a storage box is fixedly installed on the inner wall of the bottom of the production frame, and a support table is welded on one side of the top of the spraying table. The above documents still have shortcomings. When in use, through the set spray head and screw rod, the spray head is driven by the driving motor, and the painting area of the spray head is greatly increased. At the same time, the screw rod rotates with the reduction motor, and the height of the spray head on the top frame of the machine can also be changed, so as to spray the brake pad efficiently; through the set leakage holes and leakage hopper, the output shaft of the conveying motor rotates the material conveying roller, and the material conveying belt outside the material conveying roller transfers the brake pad. It is convenient to remove the brake pad after spraying. However, when spraying the brake pad, usually both sides need to be sprayed with paint. In the above document, after spraying the brake pad, it is necessary to wait for the brake pad to dry before spraying the other side with paint, so that the purpose of efficient spraying cannot be achieved when spraying the brake pad. Summary of the invention
[0004] The utility model aims to solve the problem that the purpose of efficient spraying cannot be achieved when spraying paint on brake pads, and proposes a high-efficiency spraying device for brake pad processing.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-efficiency spraying equipment for brake pad processing is designed, including a base and a top plate, the base is fixedly connected to the lower surface of the top plate, a fixing mechanism is arranged above the top plate, a vertical plate is fixedly connected to the upper surface of the top plate, a second cylinder is fixedly connected to the inside of the vertical plate, a second slider is fixedly connected to the output end of the second cylinder, an outer wall of the second slider is slidably connected to the vertical plate, a horizontal plate is fixedly connected to the outer wall of the second slider, and a third cylinder is fixedly connected to the inside of the horizontal plate.
[0007] Preferably, the fixing mechanism includes a bracket, the bracket is fixedly connected to the upper surface of the top plate, the inside of the bracket is fixedly connected to a first cylinder, the output end of the first cylinder is fixedly connected to a first support rod, the outer wall of the first support rod is slidably connected to the bracket, both ends of the first support rod are rotatably connected to a second support rod via a pin shaft, the end of the second support rod is rotatably connected to a first slider via a pin shaft, the outer wall of the first slider is slidably connected to the bracket, the outer wall of the slider is fixedly connected to a support plate, the inside of the support plate is rotatably connected to a splint via a bearing, the splint on the right side is fixedly connected to the output shaft of the motor, and the motor is fixed to the outer wall of the support plate on the right side.
[0008] Preferably, a third slider is fixedly connected to the output end of the third cylinder, and an outer wall of the third slider is slidably connected to the transverse plate.
[0009] Preferably, a spray head is fixedly connected below the third sliding block, the spray head is fixedly connected to a liquid pump via a hose, and the liquid pump is fixedly connected to the upper surface of the paint box.
[0010] Preferably, the paint box is fixedly connected to the upper surface of the top plate, the input end of the liquid pump is fixedly connected to a pipeline, and the outer wall of the pipeline is fixedly connected to the paint box.
[0011] Preferably, a brake pad is attached between the two clamping plates.
[0012] The utility model proposes an efficient spraying equipment for brake pad processing, which has the beneficial effects of: through the cooperation among the bracket, the first cylinder, the first support rod, the second support rod, the first slider, the support plate, the clamping plate and the motor, the first cylinder drives the first support rod to slide, the first support rod drives the two second support rods to move, the second support rod drives the first slider to slide, the first slider drives the support plate to move, the support plate drives the clamping plate to move, the clamping plate fits with the outer wall of the brake pad to fix the brake pad, the motor is started, the motor drives the clamping plate on the right side to rotate, and then drives the brake pad to rotate, and the other side of the brake pad is sprayed, so that the purpose of efficient spraying can be achieved when spraying paint on the brake pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a structural sectional view of the utility model;
[0015] Figure 3 It is a structural schematic diagram of the connection between the vertical plate, the second cylinder and the second sliding block in the utility model;
[0016] Figure 4 It is a structural schematic diagram of the connection between the bracket, the first cylinder and the first support rod in the utility model.
[0017] In the figure: 1, base, 2, top plate, 3, fixing mechanism, 301, bracket, 302, first cylinder, 303, first support rod, 304, second support rod, 305, first slider, 306, support plate, 307, clamping plate, 308, motor, 4, vertical plate, 5, second cylinder, 6, second slider, 7, horizontal plate, 8, third cylinder, 9, third slider, 10, spray head, 11, hose, 12, liquid pump, 13, paint box, 14, pipeline, 15, brake pad. DETAILED DESCRIPTION
[0018] The utility model is further described below in conjunction with the accompanying drawings:
[0019] See attached Figure 1-4 : In the present embodiment, a high-efficiency spraying equipment for brake pad processing includes a base 1 and a top plate 2. The base 1 is fixedly connected to the lower surface of the top plate 2. A fixing mechanism 3 is arranged above the top plate 2. The fixing mechanism 3 can fix the brake pad 15 and then flip it over after fixing. A vertical plate 4 is fixedly connected to the upper surface of the top plate 2. A second cylinder 5 is fixedly connected to the inside of the vertical plate 4. A second slider 6 is fixedly connected to the output end of the second cylinder 5. The second cylinder 5 drives the second pulley 6 to slide. The outer wall of the second slider 6 is slidably connected to the vertical plate 4. A transverse plate 7 is fixedly connected to the outer wall of the second slider 6. The second slider 6 drives the transverse plate 7 to move. A third cylinder 8 is fixedly connected to the inside of the transverse plate 7. The third cylinder The output end of 8 is fixedly connected to the third slider 9, the third cylinder 8 drives the third slider 9 to slide, the outer wall of the third slider 9 is slidably connected to the cross plate 7, the lower part of the third slider 9 is fixedly connected to the spray head 10, the third slider 9 reaches the spray head 10 to move, the spray head 10 is fixedly connected to the liquid pump 12 through the hose 11, the spray head 10 is connected to the liquid pump 12 through the hose 11, the liquid pump 12 is fixedly connected to the upper surface of the paint box 13, the paint box 13 is fixedly connected to the upper surface of the top plate 2, the input end of the liquid pump 12 is fixedly connected to the pipeline 14, the liquid pump 12 is connected to the pipeline 14, the outer wall of the pipeline 14 is fixedly connected to the paint box 13, and the pipeline 14 is inserted into the interior of the paint box 13.
[0020] The fixing mechanism 3 includes a bracket 301, a first cylinder 302, a first support rod 303, a second support rod 304, a first slider 305, a support plate 306, a clamping plate 307 and a motor 308. The bracket 301 is fixed to the upper surface of the top plate 2. The first cylinder 302 is fixed inside the bracket 301. The output end of the first cylinder 302 is fixed to the first support rod 303. The first cylinder 302 drives the first support rod 303 to slide. The outer wall of the first support rod 303 is slidably connected to the bracket 301. Both ends of the first support rod 303 are rotatably connected to the second support rod 304 through a pin shaft. The first support rod 303 drives the two second support rods 304 to move. The ends of the second support rod 304 are rotatably connected to the first slider 305 through a pin shaft. The second support rod 304 drives the first slider 305 to slide, and the outer wall of the first slider 305 is slidably connected to the bracket 301. The outer wall of the slider 305 is fixedly connected with a support plate 306. The slider 305 drives the support plate 306 to move. The interior of the support plate 306 is rotatably connected with a clamping plate 307 through a bearing. The support plate 306 drives the clamping plate 307 to move. The right clamping plate 307 is fixedly connected to the output shaft of the motor 308. The motor 308 drives the right clamping plate 307 to rotate. The motor 308 is fixedly connected to the outer wall of the right support plate 306. The model of the motor 308 is selected according to actual use requirements to meet work needs. A brake pad 15 is attached between the two clamping plates 307, and the two clamping plates 307 fix the brake pad 15.
[0021] The first cylinder 302 drives the first support rod 303 to slide, the first support rod 303 drives the two second support rods 304 to move, the second support rod 304 drives the first slider 305 to slide, the first slider 305 drives the support plate 306 to move, the support plate 306 drives the clamping plate 307 to move, the clamping plate 307 fits with the outer wall of the brake pad 15 to fix the brake pad 15, the motor 308 is started, the motor 308 drives the clamping plate 307 on the right to rotate, and then drives the brake pad 15 to rotate, and the other side of the brake pad 15 is sprayed, so that the purpose of efficient spraying can be achieved when spraying paint on the brake pad 15.
[0022] Working principle:
[0023] When the high-efficiency spraying equipment for brake pad processing is used, the brake pad 15 is placed between the two clamping plates 307, the first cylinder 302 is started, the first cylinder 302 drives the first support rod 303 to slide, the first support rod 303 drives the two second support rods 304 to move, the second support rod 304 drives the first slider 305 to slide, the first slider 305 drives the support plate 306 to move, the support plate 306 drives the clamping plate 307 to move, the clamping plate 307 fits with the outer wall of the brake pad 15 to fix the brake pad 15, the second cylinder 5 drives the second slider 6 to slide, the second slider 6 drives the cross plate 7 to move, Then the height of the spray head 10 is adjusted, the third cylinder 8 drives the third slider 9 to slide, the third slider 9 drives the spray head 10 to move, the left and right position of the spray head 10 is adjusted, the liquid pump 12 draws the paint in the paint box 11 into the spray head 10 through the pipeline 14 and the hose 11, the spray head 10 sprays the brake pad 15, and the motor 308 is started. The motor 308 drives the right clamping plate 307 to rotate, and then drives the brake pad 15 to rotate, and the other side of the brake pad 15 is sprayed, so that the purpose of efficient spraying can be achieved when spraying paint on the brake pad 15.
[0024] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A high-efficiency spraying device for brake pad processing, comprising a base (1) and a top plate (2), wherein the base (1) is fixedly connected to the lower surface of the top plate (2), and characterized in that: A fixing mechanism (3) is arranged above the top plate (2); a vertical plate (4) is fixedly connected to the upper surface of the top plate (2); a second cylinder (5) is fixedly connected inside the vertical plate (4); a second slider (6) is fixedly connected to the output end of the second cylinder (5); an outer wall of the second slider (6) is slidably connected to the vertical plate (4); a horizontal plate (7) is fixedly connected to the outer wall of the second slider (6); and a third cylinder (8) is fixedly connected inside the horizontal plate (7).
2. The high-efficiency spraying equipment for brake pad processing according to claim 1 is characterized in that: The fixing mechanism (3) comprises a bracket (301), the bracket (301) is fixedly connected to the upper surface of the top plate (2), a first cylinder (302) is fixedly connected inside the bracket (301), a first support rod (303) is fixedly connected to the output end of the first cylinder (302), an outer wall of the first support rod (303) is slidably connected to the bracket (301), both ends of the first support rod (303) are rotatably connected to a second support rod (304) via a pin shaft, an end of the second support rod (304) is rotatably connected to a first slider (305) via a pin shaft, an outer wall of the first slider (305) is slidably connected to the bracket (301), a support plate (306) is fixedly connected to the outer wall of the slider (305), a clamping plate (307) is rotatably connected inside the support plate (306) via a bearing, the clamping plate (307) on the right side is fixedly connected to the output shaft of a motor (308), and the motor (308) is fixedly connected to the outer wall of the support plate (306) on the right side.
3. The high-efficiency spraying equipment for brake pad processing according to claim 1 is characterized in that: The output end of the third cylinder (8) is fixedly connected to a third slider (9), and the outer wall of the third slider (9) is slidably connected to the transverse plate (7).
4. The high-efficiency spraying equipment for brake pad processing according to claim 3 is characterized in that: A spray head (10) is fixedly connected below the third sliding block (9); the spray head (10) is fixedly connected to a liquid pump (12) via a hose (11); and the liquid pump (12) is fixedly connected to the upper surface of the paint box (13).
5. The high-efficiency spraying equipment for brake pad processing according to claim 4 is characterized in that: The paint box (13) is fixedly connected to the upper surface of the top plate (2); the input end of the liquid pump (12) is fixedly connected to a pipeline (14); and the outer wall of the pipeline (14) is fixedly connected to the paint box (13).
6. The high-efficiency spraying equipment for brake pad processing according to claim 2, characterized in that: A brake pad (15) is attached between the two clamping plates (307).