Double-piece type automobile spoiler gluing device

By designing a glueing device with a three-axis moving mechanism and a double-station rotary work frame on the automotive spoiler production line, the problems of low efficiency and unstable quality of manual glue are solved, and an efficient and stable glueing process is achieved. And reduce labor intensity and production costs.

CN222241041UActive Publication Date: 2024-12-27LIUZHOU JIACHENG AUTOMOTIVE TRIM SYST CO LTD
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Patent Information

Application Number
CN202323393311.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2024-12-27
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

The production line of double-piece automobile spoiler has low efficiency, unstable quality, high labor intensity and high production costs.

Method used

A glue device including a glue machine, main frame, reciprocating moving mechanism, glue gun tip and dual-station rotating work frame was designed. The position of the glue gun tip is controlled by using the X, Y and Z three-axis moving mechanisms, combined with duplexing The position rotary work frame realizes mechanical reciprocating spraying and station conversion, improving glue efficiency and quality.

Benefits of technology

The glueing efficiency and quality stability are greatly improved, the labor intensity of personnel is reduced, the production efficiency is improved, and the device is simplified by adjusting the components and the dual-station bracket structure, adapting to the replacement of different spoilers and large-size processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-piece type automobile spoiler gluing device which comprises a gluing machine, a main frame, a reciprocating motion mechanism, a glue gun head and a double-station rotary working frame, the gluing machine is arranged beside the main frame, the glue gun head is communicated with a glue barrel in the gluing machine through a glue pipe, the main frame is provided with the reciprocating motion mechanism, and the double-station rotary working frame is arranged on the reciprocating motion mechanism. The reciprocating moving mechanism comprises an X-axis moving unit, a Y-axis moving unit and a Z-axis moving unit, the Y-axis moving unit is installed at the top end of the main frame, the Z-axis moving unit is connected with the Y-axis moving unit through the X-axis moving unit, and the glue gun head is arranged on the Z-axis moving unit; a supporting table plate located below the glue gun head is fixed in the main frame, a double-station rotating working frame is installed on the supporting table plate, and the double-station rotating working frame comprises a double-station support, a rotating motor centrally driving the double-station support to rotate and two inner plate positioning tire membranes symmetrically installed on the double-station support. The double-piece type automobile spoiler gluing device solves the problem that an existing double-piece type automobile spoiler is low in gluing efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, in particular to a device for gluing a double-piece automobile spoiler. Background Art

[0002] The car spoiler is a component that improves the driving stability of the car. It is used to increase its grip when the car is driving at high speed, and can effectively reduce air resistance to save fuel. In the modern automobile industry, spoilers have gradually become standard equipment for cars, helping cars maintain good driving stability and handling under various road conditions and speeds, and obtaining better fuel economy. The double-piece car spoiler is a common design of spoilers. It includes an inner plate and an outer plate, which are bonded and pressed together by glue to form a whole. This structure can not only effectively reduce air resistance, but also improve the aesthetics of the car to a certain extent. However, the current production line of the double-piece car spoiler mainly relies on manual operation in the bonding process. During operation, the operator needs to use a manual glue gun to apply glue on the inner plate, then place the inner plate on the tire membrane of the pressing tooling, and then buckle the outer plate, and put the assembled spoiler assembly into the auxiliary pressing tooling for tooling pressing. This method of manually gluing the spoiler has the problems of slow speed, unstable gluing quality, high labor intensity of employees and high production cost. Utility Model Content

[0003] The utility model aims to provide a double-piece automobile spoiler gluing device, which can solve the problem of low gluing efficiency of the existing double-piece automobile spoiler.

[0004] In order to solve the above problems, the technical solution adopted by the utility model is: this double-piece automobile spoiler gluing device includes a gluing machine, a main frame, a reciprocating mechanism, a glue gun head and a double-station rotating work frame, the gluing machine is arranged next to the main frame, the glue gun head is connected with the glue barrel in the gluing machine through a rubber hose, the main frame is installed with the reciprocating mechanism, the reciprocating mechanism includes an X-axis moving unit, a Y-axis moving unit and a Z-axis moving unit, the Y-axis moving unit is installed at the top of the main frame, the Z-axis moving unit is connected with the Y-axis moving unit through the X-axis moving unit, and the glue gun head is arranged on the Z-axis moving unit; a supporting table located below the glue gun head is fixed in the main frame, the double-station rotating work frame is installed on the supporting table, the double-station rotating work frame includes a double-station bracket, a rotating motor that drives the double-station bracket to rotate in the center, and two inner plate positioning fetal membranes symmetrically installed on the double-station bracket.

[0005] In the technical solution of the above-mentioned double-piece automobile spoiler gluing device, a more specific technical solution can also be: the glue gun head is connected to the Z-axis moving unit through an adjusting assembly, the adjusting assembly includes a connecting seat, an adjusting vertical rod and a gun head plug-in seat, the connecting seat is installed on the Z-axis moving unit, the adjusting vertical rod is fixedly connected to the connecting seat, and a plurality of adjusting holes are provided on the adjusting vertical rod at intervals along the height direction, and the positioning end of the gun head plug-in seat is fixedly connected to the connecting seat through a connecting piece passing through the adjusting hole.

[0006] Furthermore, the double-station bracket has a rotating support plate and an L-shaped support arm. The center of the rotating support plate is connected to the output shaft of the rotating motor. The rotating support plate is symmetrically connected to two L-shaped support arms. The short arm of the L-shaped support arm is vertically upward and detachably connected to the inner plate positioning fetal membrane.

[0007] Furthermore, the long arm of the L-shaped support arm is connected to the rotating support plate through a horizontally arranged extension arm.

[0008] Furthermore, the Y-axis moving unit includes two slides arranged in parallel, each of which is equipped with a cylinder, and a push block is fixed to the protruding end of the cylinder.

[0009] Furthermore, the X-axis moving unit includes an X-axis crossbeam, a slide rail, a slide seat, an X-axis screw nut, an X-axis screw and an X-axis motor, the X-axis crossbeam is mounted on the two push blocks, the slide rail and the X-axis screw are arranged in parallel on the X-axis crossbeam, the slide seat is slidably connected to the slide rail, the X-axis screw nut fixed in the slide seat is slidably connected to the X-axis screw, and the X-axis motor is transmission-connected to one end of the X-axis screw.

[0010] Furthermore, a limit block is arranged on the X-axis crossbeam.

[0011] Furthermore, the Z-axis moving unit includes a Z-axis motor, a column, a base plate, a Z-axis screw and a Z-axis screw nut, the Z-axis screw nut is fixed on the slide, the Z-axis screw nut is threadedly connected to the Z-axis screw, the upper end of the Z-axis screw is connected to the Z-axis motor, a column is arranged next to the Z-axis screw, and the column and the lower end of the Z-axis screw are connected through the base plate.

[0012] Due to the adoption of the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0013] 1. A reciprocating mechanism that can move in the X, Y, and Z axes is set on the main frame to control the gluing position of the glue gun head connected to the gluing machine. It can perform mechanical reciprocating spraying on the workpiece at the gluing station, which greatly improves the gluing efficiency, improves the stability of the gluing quality, and reduces the labor intensity of personnel; a double-station rotating work frame and a double-positioning fetal membrane are set, so that gluing, loading and unloading operations can be carried out at different stations at the same time, thereby improving the production efficiency of the gluing operation.

[0014] 2. The glue gun head is connected to the Z-axis moving unit through an adjustment component. Outside the travel range of the Z-axis moving unit, the height position of the glue gun head can also be adjusted to improve the applicable method.

[0015] 3. The double-station bracket has a simple structure, light weight, and is easy to rotate. The positioning membrane and the bracket are detachably connected, which is convenient for replacing the corresponding membrane according to different spoilers and improving the utilization rate of the device.

[0016] 4. An extension arm is provided to increase the distance between the two fetal membranes to avoid interference from large-sized spoilers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a structural schematic diagram of a double-piece automobile spoiler gluing device.

[0018] Figure 2 It is a schematic diagram of the structure of the regulating component.

[0019] Explanation of the accompanying figures: 1. Glue sprayer; 2. Hose; 3. Main frame; 4. Z-axis moving unit; 5. Z-axis motor; 6. Column; 7. Z-axis screw; 8. Z-axis screw nut; 9. Bottom plate; 10. Adjustment assembly; 11. Glue gun head; 12. X-axis moving unit; 13. X-axis crossbeam; 14. Slide rail; 15. Limit block; 16. Y-axis moving unit; 17. Push block; 18. Cylinder; 19. Slide plate; 20. Support table; 21. Rotating motor; 22. Rotating support plate; 23. Extension arm; 24. L-shaped support arm; 25. Inner plate positioning fetal membrane; 26. Spoiler inner plate; 27. Connecting seat; 28. Adjustment vertical rod; 29. ​​Adjustment hole; 30. Gun head insertion seat. DETAILED DESCRIPTION

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings:

[0021] Figure 1The double-piece automobile spoiler gluing device shown mainly includes a gluing machine 1, a main frame 3, a reciprocating mechanism, a glue gun head 11 and a double-station rotating work frame. The glue gun head 11 is connected to the glue barrel in the gluing machine 1 through a rubber hose 2. The gluing machine 1 is arranged next to the main frame 3. The main frame 3 is equipped with a reciprocating mechanism for controlling the gluing position of the glue gun head 11 and a supporting table 20 for supporting the double-station rotating work frame. The supporting table 20 is located below the glue gun head 11 and fixed to the lower middle part of the main frame 3.

[0022] The reciprocating mechanism includes an X-axis moving unit 12, a Y-axis moving unit 16 and a Z-axis moving unit 4. The Y-axis moving unit 16 is installed at the top of the main frame 3, the X-axis moving unit 12 is mounted on the Y-axis moving unit 16, the Z-axis moving unit 4 is connected to the Y-axis moving unit 16 through the X-axis moving unit 12, and the glue gun head 11 is arranged on the Z-axis moving unit 4. The Y-axis moving unit 16 includes two parallel slides 19, each of which is equipped with a cylinder 18, and a push block 17 is fixed to the protruding end of the cylinder 18. The X-axis moving unit 12 includes an X-axis crossbeam 13, a slide rail 14, a slide seat, an X-axis screw nut, an X-axis screw and an X-axis motor. The X-axis crossbeam 13 is mounted on two push blocks 17. The slide rail 14 and the X-axis screw are arranged parallel to the X-axis crossbeam 13. The slide seat is slidably connected to the slide rail 14. The X-axis screw nut fixed in the slide seat is slidably connected to the X-axis screw. The X-axis motor is transmission-connected to one end of the X-axis screw. Preferably, two limit blocks 15 are arranged on the X-axis crossbeam 13. The area between the two limit blocks 15 is the maximum gluing range of the gluing station, which can avoid the accidental situation of unnecessary gluing of the spoiler inner plate 26 of the non-gluing station. The Z-axis moving unit 4 includes a Z-axis motor 5, a column 6, a Z-axis screw 7, a Z-axis screw nut 8 and a base plate 9. The Z-axis screw nut 8 is fixed on the slide, the Z-axis screw nut 8 is threadedly connected to the Z-axis screw 7, the upper end of the Z-axis screw 7 is connected to the Z-axis motor 5, and a column 6 is arranged next to the Z-axis screw 7. The lower ends of the column 6 and the Z-axis screw 7 are connected through the base plate 9.

[0023] The glue gun head 11 is connected to the Z-axis moving unit 4 through the adjustment component 10. Figure 2 As shown, the adjustment assembly 10 includes a connection seat 27, an adjustment vertical rod 28 and a gun head insert seat 30. The connection seat 27 is installed and fixed on the lower part of the column 6 of the Z-axis moving unit 4. The adjustment vertical rod 28 is fixedly connected to the connection seat 27. A plurality of adjustment holes 29 are arranged on the adjustment vertical rod 28 in the height direction. The positioning end of the gun head insert seat 30 can be adjusted in height by connecting bolts passing through the adjustment holes 29 at different height positions according to actual needs. The glue gun head 11 can be inserted into the gun head insert seat 30. Preferably, the positioning end of the gun head insert seat 30 is a positioning block. The gun head insert seat 30 and the positioning block are respectively fixed by bolts through the connecting rod, so as to facilitate the replacement of the appropriate gun head insert seat 30 according to different glue gun heads 11.

[0024] The double-station rotating work frame is a symmetrical structure, which includes a double-station bracket, a rotating motor 21 that drives the double-station bracket to rotate in the center, and two inner plate positioning membranes 25 symmetrically installed on the double-station bracket. The double-station bracket has a rotating support plate 22 and an L-shaped support arm 24. The rotating support plate 22 is symmetrically connected to two L-shaped support arms 24, and the short arms of the L-shaped support arms 24 are vertically upward and detachably connected to the inner plate positioning membrane 25. The rotating motor 21 is arranged below the support plate 20, and the output of the rotating motor 21 is vertically upward through the support plate 20, and the center of the rotating support plate 22 is connected to the output shaft of the rotating motor 21. A horizontally arranged extension arm 23 can also be used between the rotating support plate 22 and the L-shaped support arm 24 to accommodate the placement of a large-sized spoiler inner plate 26 to avoid interference between the spoiler inner plates 26 at the two stations.

[0025] During operation, the spoiler inner plate 26 to be glued is placed on one of the inner plate positioning membranes 25, and the rotating motor 21 is started to drive the double-station rotary work frame to rotate to a position where the line between the two inner plate positioning membranes 25 is parallel to the X-axis. Then, the rotating motor 21 is turned off to keep the double-station rotary work frame stationary, so that one of the inner plate positioning membranes 25 is located at the gluing station, and the other inner plate positioning membrane 25 is located at the loading and unloading station. The cylinder 18 of the Y-axis moving unit 16, the X-axis motor of the X-axis moving unit 12 and the Z-axis motor 5 of the Z-axis moving unit 4 are started, and the glue gun head 11 is driven to move along the Y-axis, X-axis and Z-axis to the gluing starting position, and the glue machine 1 is started. At the same time, the reciprocating moving mechanism is controlled to drive the glue gun head 11 to glue the spoiler inner plate 26 located at the gluing station according to a predetermined trajectory. During the gluing process, a new spoiler inner plate 26 to be glued is placed on another inner plate positioning membrane 25. After the gluing is completed, the glue feeding is stopped, the double-station rotary work frame is driven to rotate 180°, the positions of the two inner plate positioning membranes 25 are exchanged, and the spoiler inner plate 26 that has been glued is taken down and sent to the laminating equipment to be pressed with the spoiler outer plate to obtain a complete spoiler. At the same time, the above-mentioned gluing process is carried out on the new spoiler inner plate 26 rotated to the gluing station, so as to realize continuous gluing of batches of spoiler inner plates, thereby improving production efficiency and the stability of gluing quality.

Claims

1. A double-piece automobile spoiler gluing device, characterized in that: It includes a glue gun, a main frame, a reciprocating mechanism, a glue gun head and a double-station rotating work frame. The glue gun is arranged beside the main frame. The glue gun head is connected with the glue barrel in the glue gun through a rubber hose. The main frame is equipped with the reciprocating mechanism. The reciprocating mechanism includes an X-axis moving unit, a Y-axis moving unit and a Z-axis moving unit. The Y-axis moving unit is installed at the top of the main frame. The Z-axis moving unit is connected with the Y-axis moving unit through the X-axis moving unit. The glue gun head is arranged on the Z-axis moving unit. A supporting table below the glue gun head is fixed in the main frame, and the double-station rotating work frame is installed on the supporting table. The double-station rotating work frame includes a double-station bracket, a rotating motor that drives the double-station bracket to rotate in the center, and two inner plates symmetrically installed on the double-station bracket to position the fetal membrane.

2. The double-piece automobile spoiler gluing device according to claim 1 is characterized in that: The glue gun head is connected to the Z-axis moving unit through an adjustment component, and the adjustment component includes a connecting seat, an adjustment vertical rod and a gun head insertion seat. The connecting seat is installed on the Z-axis moving unit, and the adjustment vertical rod is fixedly connected to the connecting seat. A plurality of adjustment holes are provided on the adjustment vertical rod at intervals along the height direction, and the positioning end of the gun head insertion seat is fixedly connected to the connecting seat via a connector passing through the adjustment hole.

3. The double-piece automobile spoiler gluing device according to claim 1 or 2, characterized in that: The double-station bracket has a rotating support plate and an L-shaped support arm. The center of the rotating support plate is connected to the output shaft of the rotating motor. The rotating support plate is symmetrically connected to two L-shaped support arms. The short arm of the L-shaped support arm is vertically upward and detachably connected to the inner plate positioning fetal membrane.

4. The double-piece automobile spoiler gluing device according to claim 3 is characterized in that: The long arm of the L-shaped support arm is connected to the rotating support plate through a horizontally arranged extension arm.

5. The double-piece automobile spoiler gluing device according to claim 1 is characterized in that: The Y-axis moving unit comprises two slide plates arranged in parallel, each of which is provided with a cylinder, and a push block is fixed to the protruding end of the cylinder.

6. The double-piece automobile spoiler gluing device according to claim 5, characterized in that: The X-axis moving unit includes an X-axis crossbeam, a slide rail, a slide seat, an X-axis screw nut, an X-axis screw and an X-axis motor. The X-axis crossbeam is mounted on the two push blocks, the slide rail and the X-axis screw are arranged in parallel on the X-axis crossbeam, the slide seat is slidably connected to the slide rail, the X-axis screw nut fixed in the slide seat is slidably connected to the X-axis screw, and the X-axis motor is transmission-connected to one end of the X-axis screw.

7. The double-piece automobile spoiler gluing device according to claim 6 is characterized in that: A limit block is arranged on the X-axis crossbeam.

8. The double-piece automobile spoiler gluing device according to claim 6 is characterized in that: The Z-axis moving unit includes a Z-axis motor, a column, a base plate, a Z-axis screw and a Z-axis screw nut. The Z-axis screw nut is fixed on the slide seat, the Z-axis screw nut is threadedly connected to the Z-axis screw, the upper end of the Z-axis screw is connected to the Z-axis motor, a column is arranged next to the Z-axis screw, and the column and the lower end of the Z-axis screw are connected through the base plate.