Raw material moisture detection device
By designing a circulating flow and uniformization device during the impregnation of synthetic leather, the problem of uneven moisture detection is solved, the detection accuracy and product quality are improved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202420971506.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the prior art, moisture measuring instruments can only measure local impregnation liquid during the impregnation of synthetic leather, resulting in uneven detection and inability to accurately control the moisture content, affecting product quality.
A raw material moisture detection device was designed, and the circulating flow of the immersion liquid was realized by setting up multiple sets of rollers, moisture detectors, fixed rods, pipes, motors and fan blades in the immersion bucket, combining slide rails, sliders, and twisted dragons. and stir the leaves to ensure even liquid flow, reduce wrinkles, and protect the moisture detector through rubber pads and seals.
It improves the accuracy of moisture detection, reduces detection errors, improves the quality of synthetic leather products, extends the service life of moisture detectors, and reduces waste and equipment damage during production.
Smart Images

Figure CN222241118U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material detection, in particular to a raw material moisture detection device. Background Art
[0002] Synthetic leather is widely used in our daily life. With the continuous development of existing technology, synthetic leather has not only replaced the scarce natural leather in large quantities, but also can be widely used in various home decoration fields.
[0003] The raw materials of synthetic leather mainly include some chemical raw materials and non-woven fabrics. These raw materials are essentially ultrafine fibers. Ultrafine fibers are the base material of synthetic leather. A layer of polyurethane is covered on the surface of the ultrafine fibers. Polyurethane is the coating material of synthetic leather. The raw materials will be processed and treated. During the processing, the synthetic leather will be immersed in liquid through an impregnation device. During the immersion process, the moisture content of the synthetic leather product needs to be precisely controlled so as to conduct moisture detection during the impregnation process of the synthetic leather.
[0004] In the prior art, the process can be better controlled by placing a moisture meter in the impregnation liquid. However, it is found during use that the moisture meter can only measure local impregnation liquid in the impregnation barrel, resulting in inaccurate moisture detection of the impregnation liquid due to uneven detection during the detection process.
[0005] To this end, the utility model provides a raw material moisture detection device. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The utility model adopts the following technical scheme to solve the technical problem: a raw material moisture detection device described in the utility model comprises an impregnation barrel; a plurality of rollers are fixedly connected to the side wall of the impregnation barrel, the plurality of rollers are fixedly connected to the inside of the impregnation barrel, a moisture detector is fixedly connected to the inside of the impregnation barrel, a fixing rod is fixedly connected to the side of the inside of the impregnation barrel away from the moisture detector, a pipe is fixedly connected to the end of the fixing rod, a plurality of first through holes are provided in the middle of the pipe, two first motors are fixedly connected to the end of the pipe, the two first motors are arranged oppositely, a fan blade is fixedly connected to the output end of the first motor, and the liquid flowing in part of the pipe is sucked out to flow around the rollers through the rotation of the fan blade, and the impregnation liquid in the impregnation barrel can be circulated during the impregnation process of synthetic leather processing, so that the impregnation liquid flow of the moisture detector during the detection process is more uniform, and the moisture content is effectively increased when the moisture detector detects more accurately, and the impregnation liquid can be adjusted in time through accurate detection, so that the synthetic leather can effectively increase the product quality during the production process, and reduce the problem of errors in the detection result caused by unevenness during the detection process of the moisture detector, thereby improving the accuracy of the moisture detector.
[0008] Preferably, two slide rails are fixedly connected to the middle of the pipeline, and the two slide rails are arranged opposite to each other. A first slider is slidably connected to the middle of the slide rail, and a baffle is fixedly connected to the top of the first slider, which can effectively block the flow of local impregnation liquid during the processing of synthetic leather through rollers, effectively block the flowing liquid, reduce wrinkles caused by the flow of impregnation liquid during the processing of synthetic leather, and reduce wrinkles after synthetic leather processing, which can effectively improve production quality.
[0009] Preferably, a through groove is opened in the middle of one of the rollers, and the through groove is opened inside the roller near the bottom of the impregnation barrel. An auger is fixedly connected inside the through groove, which can effectively increase the flow area of the impregnation liquid, increase the uniformity of the flow of the impregnation liquid, and effectively increase the accuracy of moisture measurement by the moisture detector, thereby improving the quality and performance of the synthetic leather production process, and can help reduce waste in the production process.
[0010] Preferably, a slide groove is fixedly connected to the inner wall of the immersion barrel, a second slider is slidably connected inside the slide groove, a connecting rod is fixedly connected to the side wall of the second slider, a sleeve is fixedly connected to the end of the connecting rod, and the middle part of the sleeve corresponds to the position of the moisture detector. The sleeve can effectively protect the moisture detector inside the immersion barrel when it is not in use, and can effectively reduce the damage caused by long-term liquid flow to the moisture detector, and can reduce the collision of the moisture detector with other objects inside the immersion barrel for a long time, which causes friction and causes damage to the moisture detector, thereby effectively increasing the service life of the moisture detector.
[0011] Preferably, a second motor is fixedly connected to the bottom of the impregnation barrel, the middle part of the second motor passes through the bottom of the impregnation barrel, and two stirring blades are fixedly connected to the output end of the second motor, which can make the liquid flow more uniform when the synthetic leather is immersed in the liquid, and make the properties and concentrations of each part of the impregnation liquid inside the impregnation barrel consistent, effectively improve the processing quality of the synthetic leather, increase the degree of mixing of the components of the impregnation liquid, and effectively improve production efficiency.
[0012] Preferably, a rubber pad is fixed to the inside of the sleeve, a second through hole is opened at the bottom of the sleeve, and the sleeve and the moisture detector are interference fit. The rubber pad is squeezed by placing the moisture detector inside the connecting rod, and the liquid is squeezed out through the second through hole. This can reduce the friction generated by the inside of the connecting rod on the surface of the moisture detector, reduce the damage to the surface of the moisture detector caused by friction, reduce the presence of liquid inside the moisture detector after it is placed, and increase the safety and stability of the moisture detector in the liquid for a long time.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model discloses a raw material moisture detection device, which sucks out the liquid flowing inside the pipe to the vicinity of the roller by rotating the fan blades, and can circulate the impregnation liquid inside the impregnation barrel during the impregnation process of synthetic leather, so that the moisture detector can make the immersion liquid flow more evenly during the detection process, effectively increase the moisture content detection accuracy of the moisture detector, and adjust the impregnation liquid in time through accurate detection, so that the product quality of synthetic leather can be effectively increased during the production process, and the problem of errors in the detection results caused by uneven detection of the moisture detector can be reduced, thereby improving the accuracy of the moisture detector.
[0015] 2. The raw material moisture detection device described in the utility model can effectively block the flow of local impregnation liquid, effectively block the flowing liquid, reduce the wrinkles caused by the flow of impregnation liquid during the impregnation process of synthetic leather, and reduce the wrinkles of synthetic leather after processing, which can effectively improve the production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 This is a stereoscopic diagram of a raw material moisture detection device in the utility model;
[0018] Figure 2 It is a schematic diagram of the matching structure of the pipeline and the stirring blade in the utility model;
[0019] Figure 3 It is a schematic diagram of the matching structure of the pipeline and the baffle in the utility model;
[0020] Figure 4 It is a schematic diagram of the auger structure in the utility model;
[0021] Figure 5 It is a schematic diagram of the matching structure of the sleeve and the rubber pad in the utility model;
[0022] In the figure: 1. fixing rod; 11. pipeline; 12. first through hole; 13. first motor; 14. fan blade; 2. slide rail; 21. first slider; 22. baffle; 3. through groove; 31. auger; 4. slide groove; 41. second slider; 42. connecting rod; 43. sleeve; 5. second motor; 51. stirring blade; 6. rubber pad; 61. second through hole; 7. sealing ring; 8. immersion barrel; 81. roller; 82. moisture detector. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1 and Figure 2 As shown, a raw material moisture detection device described in an embodiment of the utility model comprises an immersion barrel 8; a plurality of rollers 81 are fixedly connected to the side wall of the immersion barrel 8, the plurality of rollers 81 are fixedly connected inside the immersion barrel 8, a moisture detector 82 is fixedly connected inside the immersion barrel 8, a fixing rod 1 is fixedly connected to the side of the immersion barrel 8 away from the moisture detector 82, a pipe 11 is fixedly connected to the end of the fixing rod 1, a plurality of first through holes 12 are provided in the middle of the pipe 11, two first motors 13 are fixedly connected to the end of the pipe 11, the two first motors 13 are arranged oppositely, and a fan blade 14 is fixedly connected to the output end of the first motor 13. When working, one end of the synthetic leather is placed inside the immersion barrel 8, the surface of the synthetic leather passes through the plurality of rollers 81 for immersion, and the pipe 11 is fixedly connected between the plurality of rollers 81, when the synthetic leather slides from the surface of the roller 81 During the process, liquid flows through the first through hole 12 into the inside of the pipe 11. The first motor 13 is waterproof inside the impregnation barrel 8. After the first motor 13 is turned on, the fan blade 14 rotates in front of the end of the pipe 11. The fan blade 14 rotates to suck out the liquid flowing inside the pipe 11 and flows around the roller 81. During the synthetic leather processing impregnation, the impregnation liquid inside the impregnation barrel 8 can circulate, so that the moisture detector 82 can make the immersion liquid flow more uniform during the detection process, effectively increase the moisture content when the moisture detector 82 detects more accurately, and the impregnation liquid can be adjusted in time through accurate detection, so that the product quality of synthetic leather is effectively increased during the production process, and the problem of uneven detection results caused by the moisture detector 82 during the detection process is reduced, thereby improving the accuracy of the moisture detector 82 detection.
[0025] like Figure 2 and Figure 3 As shown, two slide rails 2 are fixedly connected to the middle of the pipeline 11, and the two slide rails 2 are arranged opposite to each other. A first slider 21 is slidably connected to the middle of the slide rail 2, and a baffle 22 is fixedly connected to the top of the first slider 21. During operation, the synthetic leather is impregnated in the impregnation barrel 8. When liquid flow occurs in the impregnation barrel 8, the baffle 22 is slid to the position of part of the first through hole 12 by sliding the first slider 21 in the slide rail 2. This can effectively block the flow of local impregnation liquid during the processing of the synthetic leather through the roller 81, effectively block the flowing liquid, reduce the wrinkles caused by the flow of impregnation liquid during the impregnation process of the synthetic leather, and reduce the wrinkles of the synthetic leather after processing, which can effectively improve the production quality.
[0026] like Figure 2 and Figure 4 As shown, a through groove 3 is opened in the middle of one of the rollers 81, and the through groove 3 is opened inside the roller 81 near the bottom of the impregnation barrel 8. An auger 31 is fixedly connected inside the through groove 3. When working, when the synthetic leather passes through the surface of the roller 81 and the roller 81 rotates, one of the rollers 81 rotates through the auger 31 to make the impregnation liquid flow from one end of the roller 81 to the other end, which can effectively increase the flow area of the impregnation liquid, increase the uniformity of the flow of the impregnation liquid, and effectively increase the accuracy of the moisture measurement of the moisture detector 82, thereby improving the quality and performance of the synthetic leather production process, and can help reduce waste in the production process.
[0027] like Figure 2 and Figure 5 As shown, the inner wall of the immersion barrel 8 is fixedly connected with a slide groove 4, and a second slider 41 is slidably connected inside the slide groove 4. A connecting rod 42 is fixedly connected to the side wall of the second slider 41, and a sleeve 43 is fixedly connected to the end of the connecting rod 42. The middle part of the sleeve 43 corresponds to the position of the moisture detector 82. During operation, when the moisture detector 82 is not in use inside the immersion barrel 8, the second slider 41 is slid inside the slide groove 4, and the sleeve 43 is slid to the outside of the moisture detector 82, so that the inside of the sleeve 43 overlaps with the moisture detector 82. When the moisture detector 82 is not in use, the sleeve 43 can be effectively protected inside the immersion barrel 8 by the sleeve 43, which can effectively reduce the damage caused by the moisture detector 82 in the liquid flow for a long time, and can reduce the collision of the moisture detector 82 with other objects inside the immersion barrel 8 for a long time, which causes friction and causes damage to the moisture detector 82, thereby effectively increasing the service life of the moisture detector 82.
[0028] like Figure 1 and Figure 2As shown, a second motor 5 is fixedly connected to the bottom of the impregnation barrel 8, and the middle part of the second motor 5 passes through the bottom of the impregnation barrel 8. Two stirring blades 51 are fixedly connected to the output end of the second motor 5. When working, after the second motor 5 is energized, the stirring blades 51 are rotated at the bottom of the impregnation barrel 8, which can make the liquid flow more uniform when the synthetic leather is immersed in the liquid, and make the properties and concentrations of various parts in the impregnation liquid inside the impregnation barrel 8 consistent, effectively improve the processing quality of the synthetic leather, increase the degree of mixing of the components of the impregnation liquid, and effectively improve the production efficiency.
[0029] like Figure 5 As shown, a rubber pad 6 is fixedly connected to the inside of the sleeve 43, and a second through hole 61 is opened at the bottom of the sleeve 43. The sleeve 43 and the moisture detector 82 are interference fit. When working, after the moisture detector 82 is placed inside the connecting rod 42, the rubber pad 6 is fitted with the surface of the moisture detector 82. The rubber pad 6 is squeezed by placing the moisture detector 82 inside the connecting rod 42, and the liquid is squeezed out through the second through hole 61. The friction generated by the inside of the connecting rod 42 on the surface of the moisture detector 82 can be reduced, and the damage to the surface of the moisture detector 82 caused by friction can be reduced. The presence of liquid in the moisture detector 82 after it is placed can be reduced, and the safety and stability of the moisture detector 82 in the liquid for a long time can be increased.
[0030] like Figure 5 As shown, a sealing ring 7 is installed on the top of the sleeve 43, and the sealing ring 7 is fixedly connected to the top of the sleeve 43. When working, the moisture detector 82 is placed inside the connecting rod 42 and the top of the connecting rod 42 is sealed by the sealing ring 7, thereby reducing the entry of liquid into the connecting rod 42 when the moisture detector 82 is placed, reducing the damage to the moisture detector 82 caused by long-term use, and effectively increasing the service life of the moisture detector 82.
[0031] During operation, one end of the synthetic leather is placed inside the impregnation barrel 8, and the surface of the synthetic leather passes through multiple groups of rollers 81 to be impregnated with liquid. By fixing the pipe 11 between the multiple groups of rollers 81, the liquid flows through the first through hole 12 into the pipe 11 during the process of the synthetic leather sliding from the surface of the roller 81. The first motor 13 is waterproof inside the impregnation barrel 8. After the first motor 13 is turned on, the fan blade 14 rotates in front of the end of the pipe 11 to impregnate the synthetic leather inside the impregnation barrel 8. When liquid flows inside the impregnation barrel 8, the first slider 21 slides inside the slide rail 2, and the baffle 22 slides to the position of part of the first through hole 12. The synthetic leather is impregnated with liquid when it passes through the surface of the roller 81. When the rollers 81 rotate, one of the rollers 81 is rotated by the auger 31 to make the impregnation liquid flow from one end of the roller 81 to the other end. When the moisture detector 82 is not used inside the impregnation barrel 8, the second slider 41 is slid inside the slide groove 4, and the sleeve 43 is slid to the outside of the moisture detector 82, so that the inside of the sleeve 43 overlaps with the moisture detector 82. After the second motor 5 is energized, the stirring blade 51 is rotated at the bottom of the impregnation barrel 8. After the moisture detector 82 is placed inside the connecting rod 42, it is fitted with the surface of the moisture detector 82 through the rubber pad 6. After the moisture detector 82 is placed inside the connecting rod 42, the top of the connecting rod 42 is sealed by the sealing ring 7.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A raw material moisture detection device, comprising an immersion barrel (8); characterized in that: The side wall of the immersion barrel (8) is fixedly connected to a plurality of rollers (81), the plurality of rollers (81) are fixedly connected to the inside of the immersion barrel (8), a moisture detector (82) is fixedly connected to the inside of the immersion barrel (8), a fixing rod (1) is fixedly connected to the side of the immersion barrel (8) away from the moisture detector (82), a pipe (11) is fixedly connected to the end of the fixing rod (1), a plurality of first through holes (12) are provided in the middle of the pipe (11), two first motors (13) are fixedly connected to the end of the pipe (11), the two first motors (13) are arranged opposite to each other, and a fan blade (14) is fixedly connected to the output end of the first motor (13).
2. A raw material moisture detection device according to claim 1, characterized in that: Two slide rails (2) are fixedly connected to the middle of the pipe (11), and the two slide rails (2) are arranged opposite to each other. A first sliding block (21) is slidably connected to the middle of the sliding rail (2), and a baffle (22) is fixedly connected to the top of the first sliding block (21).
3. A raw material moisture detection device according to claim 2, characterized in that: A through groove (3) is provided in the middle of one of the rollers (81), and the through groove (3) is provided inside the roller (81) near the bottom of the impregnation barrel (8), and an auger (31) is fixed inside the through groove (3).
4. A raw material moisture detection device according to claim 3, characterized in that: The inner wall of the immersion barrel (8) is fixedly connected with a slide groove (4), the interior of the slide groove (4) is slidably connected with a second slider (41), the side wall of the second slider (41) is fixedly connected with a connecting rod (42), the end of the connecting rod (42) is fixedly connected with a sleeve (43), and the middle part of the sleeve (43) corresponds to the position of the moisture detector (82).
5. A raw material moisture detection device according to claim 4, characterized in that: A second motor (5) is fixedly connected to the bottom of the immersion barrel (8); the middle of the second motor (5) passes through the bottom of the immersion barrel (8); and two stirring blades (51) are fixedly connected to the output end of the second motor (5).
6. A raw material moisture detection device according to claim 5, characterized in that: A rubber pad (6) is fixedly connected inside the sleeve (43), a second through hole (61) is opened at the bottom of the sleeve (43), and the sleeve (43) and the moisture detector (82) are in interference fit.
