Electric automatic welding machine

By designing an electrical automated welding machine, using components such as threaded rods, moving blocks and hydraulics, the automatic clamping of the machining parts and the welding device are realized, which solves the problem of low manual operation efficiency in the existing welding process and improves the Welding automation level and worker safety.

CN222243265UActive Publication Date: 2024-12-27HEBEI LUHAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420202661.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2024-12-27
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The existing welding processes mainly rely on manual operations, resulting in low work efficiency and high labor intensity, which is harmful to the body of welding workers and it is difficult to achieve automated welding in large batch processing.

Method used

An electrical automated welding machine was designed to realize automatic clamping of the machining parts and automatic adjustment of the welding device through components such as threaded rods, moving blocks, limiting grooves, clamping hydraulics and motors, instead of manual operation, to realize the Automatic movement and control of welding devices.

Benefits of technology

It improves the automation level of welding process, reduces manual operations, improves work efficiency, reduces labor intensity, and enhances safety protection for welding workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrical automation welding machine, and relates to the technical field of welding. The device comprises a bottom plate, a connecting groove is formed in the upper surface of the bottom plate, a supporting column and a mounting block are welded to the lower surface of the bottom plate, and a rotating sleeve is welded to one side face of the mounting block. According to the device, the threaded rod is installed, the control motor can adjust the threaded rod to rotate in the forward direction or the reverse direction through the rotating shaft, then the threaded rod is in threaded connection with the moving block, when the threaded rod is adjusted to rotate, the moving block can be driven to move left and right, and therefore the containing frame is driven to move left and right; the position of the moving block is limited so that the moving block can only translate left and right, then a clamping plate is installed, clamping hydraulic devices of the same structure, the clamping plate and other structures are installed on the two sides of the containing frame in a mirror image mode, the clamping hydraulic devices on the two sides are controlled to adjust the clamping plate towards the middle, and a machined part can be clamped and fixed; the welding device can be adjusted to move up and down by operating the lifting hydraulic press.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding, in particular to an electric automatic welding machine. Background Art

[0002] Welding is a process of heating or pressurizing or both workpieces of the same or different materials, with or without filler materials, to achieve atomic bonding and form a permanent connection. Welding machines can be divided into two types according to the type of material: plastic welding machines and metal welding machines. The techniques used mainly include: ultrasonic, high frequency, plasma, electric heating, rotary, etc. Welding machines can be divided into automatic welding machines, semi-automatic welding machines, and manual welding machines according to the level of automation. For modern enterprises, the higher the level of automation, the more conducive it is to the enterprise's assembly line production.

[0003] Most of the existing parts welding is done manually, which has low work efficiency and high labor intensity. When large quantities of parts are processed and welded, those who engage in this operation for a long time will suffer great harm to their health. Utility Model Content

[0004] The utility model aims to provide an electric automatic welding machine to solve the existing problems.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses an electric automatic welding machine, comprising a base plate, the upper surface of the base plate is provided with a connecting groove, the lower surface of the base plate is welded with a supporting column and a mounting block, a side surface of the mounting block is welded with a rotating sleeve, a rotating shaft is installed on a side surface of the rotating sleeve, the rotating sleeve and the rotating shaft are rotatably matched, a side surface of the rotating shaft is installed with a motor, a side surface of the rotating shaft is fixedly connected to the end of a motor driving rod, the upper surface of the motor is welded on the lower surface of the base plate, a threaded rod is welded on the other side surface of the rotating shaft, a connecting shaft is welded on one side surface of the threaded rod, a connecting seat is installed on one side surface of the connecting shaft, the connecting shaft and the connecting seat are rotatably matched, a moving block is threadedly connected on the upper surface of the threaded rod, the moving block and the threaded rod are rotatably matched, a limiting groove is provided on one side surface of the moving block, a limiting rod is installed on a side surface inside the limiting groove, and the limiting groove and the limiting rod are slidably matched.

[0007] Preferably, a connecting block is welded on the upper surface of the moving block, and the connecting block and the connecting groove are slidably matched. A placement frame is welded on the upper surface of the connecting block, and the placement frame is concave. An auxiliary groove is arranged on one side of the placement frame, and a clamping hydraulic machine is welded on one side of the placement frame. A clamping plate is welded on the end of a driving rod on one side of the clamping hydraulic machine, and an auxiliary rod is welded on one side of the clamping plate. The auxiliary rod and the auxiliary groove are slidably matched. By installing a threaded rod, a control motor can adjust the threaded rod to rotate forward or reversely through a rotating shaft, and then the threaded rod and the moving block are threadedly connected. When the threaded rod is adjusted to rotate, the moving block can be driven to move left and right, thereby driving the placement frame to move left and right, wherein the limit groove and the limit rod are slidably matched to control the movement of the moving block. The position of the moving block is limited so that it can only move horizontally. Then, the clamping plate is installed, and the clamping hydraulics, clamping plates and other structures of the same structure are installed in a mirror image on both sides of the placement frame. The clamping hydraulics on both sides are controlled to adjust the clamping plates toward the middle to clamp and fix the workpiece. Then, the lifting hydraulics are used to operate the lifting hydraulics to adjust the welding device to move up and down. When in use, the workpiece is placed in the middle of the clamping plates on both sides of the placement frame, and then the clamping hydraulics on both sides are controlled to push the clamping plates on both sides to move toward the middle to clamp and fix the workpiece. Then, the welding device is turned on, and the lifting hydraulics are controlled to push the welding device downward to make it contact the welding workpiece. Then, the motor is controlled to adjust the placement frame to move left and right as required. This structure is set to replace manual welding of workpieces.

[0008] Preferably, a support rod is welded to the upper surface of the base plate, a mounting frame is welded to the upper surface of the support rod, a lifting hydraulic machine is welded to the middle position of the lower surface of the mounting frame, and a welding device is welded to the end of the driving rod on the lower surface of the lifting hydraulic machine.

[0009] The utility model has the following beneficial effects:

[0010] The utility model installs a threaded rod, controls a motor to adjust the threaded rod to rotate forward or reversely through a rotating shaft, and then utilizes the threaded rod and the moving block to be threadedly connected, and when the adjusting threaded rod rotates, the moving block can be driven to move left and right, thereby driving the placement frame to move left and right, wherein the limiting groove and the limiting rod are slidably matched to limit the position of the moving block so that it can only translate left and right, and then installs a clamping plate, wherein the clamping hydraulic devices, clamping plates and other structures of the same structure are mirror-mounted on both sides of the placement frame, and the clamping plates can be clamped and fixed by controlling the clamping hydraulic devices on both sides to adjust the clamping plates toward the middle, and then the lifting hydraulic device is used to operate the lifting hydraulic device to adjust the welding device to move up and down, and when in use, the workpiece is placed in the middle of the clamping plates on both sides of the placement frame, and then the clamping hydraulic devices on both sides are controlled to push the clamping plates on both sides to move toward the middle to clamp and fix the workpiece, and then the welding device is opened, and the lifting hydraulic device is controlled to push the welding device downward to make it contact the welding workpiece, and then the motor is controlled to adjust the placement frame to move left and right according to the needs, and the manual welding of the workpiece is replaced by setting this structure.

[0011] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;

[0016] Figure 4 for Figure 2 Schematic diagram of the AA section structure;

[0017] Figure 5 for Figure 2 Schematic diagram of the BB section structure.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0019] 1. Base plate; 2. Connecting groove; 3. Support column; 4. Mounting block; 5. Rotating sleeve; 6. Rotating shaft; 7. Motor; 8. Threaded rod; 9. Connecting shaft; 10. Connecting seat; 11. Moving block; 12. Limiting groove; 13. Limiting rod; 14. Connecting block; 15. Placement rack; 16. Auxiliary groove; 17. Clamping hydraulic pressure; 18. Clamping plate; 19. Auxiliary rod; 20. Support rod; 21. Mounting rack; 22. Lifting hydraulic pressure; 23. Welding device. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0022] like Figure 1-5 As shown, the utility model is an electric automatic welding machine, including a base plate 1, a connecting groove 2 is provided on the upper surface of the base plate 1, a supporting column 3 and a mounting block 4 are welded on the lower surface of the base plate 1, a rotating sleeve 5 is welded on one side of the mounting block 4, a rotating shaft 6 is installed on one side of the rotating sleeve 5, the rotating sleeve 5 and the rotating shaft 6 are rotatably matched, a motor 7 is installed on one side of the rotating shaft 6, and one side of the rotating shaft 6 is fixedly connected to the end of the driving rod of the motor 7, the upper surface of the motor 7 is welded to the lower surface of the base plate 1, a threaded rod 8 is welded on the other side of the rotating shaft 6, a connecting shaft 9 is welded on one side of the threaded rod 8, a connecting seat 10 is installed on one side of the connecting shaft 9, the connecting shaft 9 and the connecting seat 10 are rotatably matched, a moving block 11 is threadedly connected on the upper surface of the threaded rod 8, the moving block 11 and the threaded rod 8 are rotatably matched, a limiting groove 12 is provided on one side of the moving block 11, a limiting rod 13 is installed on one side of the limiting groove 12, and the limiting groove 12 and the limiting rod 13 are slidably matched.

[0023] Among them, a connecting block 14 is welded on the upper surface of the moving block 11, and the connecting block 14 and the connecting groove 2 are slidably matched. A placement frame 15 is welded on the upper surface of the connecting block 14, and the placement frame 15 is concave. An auxiliary groove 16 is arranged on one side of the placement frame 15, and a clamping hydraulic machine 17 is welded on one side of the placement frame 15. A clamping plate 18 is welded on the end of the driving rod on one side of the clamping hydraulic machine 17, and an auxiliary rod 19 is welded on one side of the clamping plate 18. The auxiliary rod 19 and the auxiliary groove 16 are slidably matched. By installing the threaded rod 8, the control motor 7 can adjust the threaded rod 8 to rotate forward or reversely through the rotating shaft 6, and then the threaded rod 8 and the moving block 11 are threadedly connected. When the threaded rod 8 is adjusted to rotate, the moving block 11 can be driven to move left and right, thereby driving the placement frame 15 to move left and right. The limiting groove 12 and the limiting rod 13 are slidably matched to adjust the moving block 1 1 position limitation makes it only able to translate left and right, and then by installing the clamping plate 18, the clamping hydraulic machine 17, the clamping plate 18 and other structures of the same structure are mirror-mounted on both sides of the placement frame 15, and the clamping hydraulic machine 17 on both sides is controlled to adjust the clamping plate 18 to the middle to clamp and fix the workpiece, and then the lifting hydraulic machine 22 is used to operate the lifting hydraulic machine 22 to adjust the welding device 23 to move up and down. When in use, the workpiece is placed in the middle of the clamping plates 18 on both sides of the placement frame 15, and then the clamping hydraulic machines 17 on both sides are controlled to push the clamping plates 18 on both sides to move to the middle to clamp and fix the workpiece, and then the welding device 23 is opened, and the lifting hydraulic machine 22 is controlled to push the welding device 23 downward to make it contact the welding workpiece, and then the motor 7 is controlled to adjust the placement frame 15 to move left and right as needed, and this structure is set to replace manual welding of workpieces.

[0024] Among them, a support rod 20 is welded on the upper surface of the base plate 1, a mounting frame 21 is welded on the upper surface of the support rod 20, a lifting hydraulic machine 22 is welded at the middle position of the lower surface of the mounting frame 21, and a welding device 23 is welded on the end of the driving rod of the lower surface of the lifting hydraulic machine 22.

[0025] like Figure 1-5 As shown, the utility model is an electric automatic welding machine, wherein the motor is preferably Y2-100L24-3KW. When in use, the workpiece is placed between the clamping plates 18 on both sides of the placement rack 15, and then the clamping hydraulic devices 17 on both sides are controlled to push the clamping plates 18 on both sides to move toward the middle to clamp and fix the workpiece, and then the welding device 23 is opened, and the lifting hydraulic device 22 is controlled to push the welding device 23 downward to make it contact the welding workpiece, and then the motor 7 is controlled to adjust the placement rack 15 to move left and right as required.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An electrical automatic welding machine, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is provided with a connecting groove (2), the lower surface of the base plate (1) is welded with a supporting column (3) and a mounting block (4), one side of the mounting block (4) is welded with a rotating sleeve (5), one side of the rotating sleeve (5) is mounted with a rotating shaft (6), the rotating sleeve (5) and the rotating shaft (6) are rotatably matched, one side of the rotating shaft (6) is mounted with a motor (7), one side of the rotating shaft (6) is fixedly connected to the end of a driving rod of the motor (7), the upper surface of the motor (7) is welded to the lower surface of the base plate (1), and the other side of the rotating shaft (6) is mounted with a rotating shaft (6). A threaded rod (8) is welded on one side, a connecting shaft (9) is welded on one side of the threaded rod (8), a connecting seat (10) is installed on one side of the connecting shaft (9), the connecting shaft (9) and the connecting seat (10) are rotatably matched, a moving block (11) is threadedly connected to the upper surface of the threaded rod (8), the moving block (11) and the threaded rod (8) are rotatably matched, a limiting groove (12) is provided on one side of the moving block (11), a limiting rod (13) is installed on one side of the limiting groove (12), and the limiting groove (12) and the limiting rod (13) are slidably matched; A support rod (20) is welded to the upper surface of the base plate (1), and a mounting frame (21) is welded to the upper surface of the support rod (20); a lifting hydraulic device (22) is welded at the middle position of the lower surface of the mounting frame (21).

2. An electrical automatic welding machine according to claim 1, characterized in that: A connecting block (14) is welded on the upper surface of the moving block (11), and the connecting block (14) and the connecting groove (2) are slidably matched. A placing frame (15) is welded on the upper surface of the connecting block (14), and the placing frame (15) is concave in shape. An auxiliary groove (16) is arranged on one side of the placing frame (15). A clamping hydraulic machine (17) is welded on one side of the placing frame (15). A clamping plate (18) is welded on the end of a driving rod on one side of the clamping hydraulic machine (17). An auxiliary rod (19) is welded on one side of the clamping plate (18), and the auxiliary rod (19) and the auxiliary groove (16) are slidably matched.

3. An electrical automatic welding machine according to claim 1, characterized in that: A welding device (23) is welded to the end of the driving rod on the lower surface of the lifting hydraulic device (22).

Citation Information

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