Welding device
By designing adjustable welding devices, including hydraulic rods, motors and protective covers, the safety risks and efficiency problems of workers manually supporting metal pipes in traditional welding methods are solved, and efficient and safe welding operations are achieved, suitable for pipes of different sizes. .
Patent Information
- Application Number
- CN202421010658.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional welding method of manually supporting metal pipes by workers is a safety risk and time-consuming and labor-intensive process. It requires multiple workers for larger-sized pipes, which affects installation efficiency and welding quality.
A welding device is designed, including an adjustable workbench, hydraulic rod, motor, support column and protective cover. The pipe is supported by support columns and hydraulic rods to adjust the height of the welding gun, the motor is adjusted, and protective covers and barriers are set around. Plate to prevent metal particles from splashing.
It improves the safety, efficiency and quality of welding, reduces labor costs, is suitable for pipes of different lengths, and reduces safety risks through protective covers and baffles, improving the applicability and convenience of the device.
Smart Images

Figure CN222243280U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding devices, and more specifically, particularly relates to a welding device. Background Art
[0002] In electromechanical installation, some metal pipes need to be spliced before they can meet the requirements of use. Usually, welding is used to splice two metal pipes together. The traditional welding method often requires workers to manually support the two metal pipes to be welded. In this operation method, workers are easily burned by flying metal particles, which poses certain safety risks. In addition, the quality of welding is easily affected, resulting in a high defective rate of metal pipes after welding. Rework may be required, affecting installation efficiency. In addition, for larger-sized metal pipes, multiple workers are required, which is more labor-intensive. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a welding device to solve the technical problems in the prior art that workers manually support two metal pipes to be welded, which poses safety risks and is relatively time-consuming and labor-intensive.
[0004] The purpose and effect of a welding device of the utility model are achieved by the following specific technical means:
[0005] A welding device includes a workbench, wherein a plurality of groups of legs are clamped at the bottom of the workbench, a first slide groove is provided at the top of the workbench, a protective cover is provided on one side of the first slide groove, a fixed block is provided on the other side of the first slide groove, the protective cover and the fixed block are both clamped on the workbench, second slots are provided at both ends of the fixed block, second baffles are clamped in two groups of the second slots, and an adjustable welding structure is provided above the fixed block.
[0006] According to a preferred embodiment, the adjustable welding structure includes a hydraulic rod, a support is clamped on the top of the hydraulic rod, a sliding block is clamped on the bottom of the hydraulic rod, a second sliding groove is opened at the bottom of the sliding block, and the top of the fixed block is inserted into the second sliding groove.
[0007] According to a preferred embodiment, a welding gun is arranged above the support, a motor is arranged at one end of the support, and one end of the motor passes through the bottom of the welding gun and is clamped in the support.
[0008] According to a preferred embodiment, a plurality of groups of first card slots are provided on the top of the workbench, and the plurality of groups of first card slots are respectively located at both ends of the first slide slot; two groups of first baffles are arranged above the workbench, and the bottoms of the two groups of first baffles are respectively clamped in the plurality of groups of first card slots.
[0009] According to a preferred embodiment, a plurality of groups of support columns are arranged above the workbench, the tops of the plurality of groups of support columns are provided with semicircular grooves, and the bottoms of the plurality of groups of support columns are respectively clamped in the first sliding grooves.
[0010] According to a preferred embodiment, a storage drawer is provided at the bottom of the workbench, and a handle is provided on one side of the storage drawer.
[0011] According to a preferred embodiment, the bottoms of the multiple groups of legs are all provided with universal wheels, and one ends of the multiple groups of universal wheels are all provided with brake blocks.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. By placing the metal pipe to be welded on the semicircular grooves on multiple groups of support columns, the metal pipe can be supported and fixed. The multiple groups of support columns can be moved in the first slide groove, so that the distance between the multiple groups of support columns can be adjusted to adapt to metal pipes of different lengths. Similarly, the position, height and angle of the welding gun can be adjusted. The height is adjusted by the hydraulic rod, the position is adjusted by the sliding block, and the angle is adjusted by the motor. Such a design greatly improves the applicability of the device. The safety risk is higher when supporting the pipe by the support columns. Protective covers and the first baffle are arranged around the workbench to effectively prevent the molten metal particles from splashing out, further reducing the safety risk.
[0014] 2. There are multiple sets of universal wheels at the bottom of the workbench, which makes it convenient to move the device, and the device can be fixed by brake blocks. The moving and fixing methods are simple and easy, which improves the convenience of the device. There is a storage drawer at the bottom of the workbench, where some tools or items that need to be used can be placed, such as welding rods, or when the metal pipes that need to be welded are long, the two sets of second baffles can be removed and placed in the storage drawer. This design makes full use of the space and makes welding work more efficient and comfortable. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model after assembly.
[0016] Figure 2 It is a schematic diagram of the structure of the utility model after being disassembled.
[0017] Figure 3 yes Figure 2 A magnified schematic diagram of area a.
[0018] Figure 4 It is a front structural schematic diagram of the utility model.
[0019] Figure 5 It is a right-side structural schematic diagram of the utility model.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 1. Protective cover; 2. First baffle; 3. Outrigger; 4. Welding gun; 5. Hydraulic rod; 6. Second baffle; 7. Workbench; 8. Fixed block; 9. Support column; 10. Sliding block; 11. First slide slot; 12. First card slot; 13. Second card slot; 14. Motor; 15. Support; 16. Storage drawer; 17. Handle; 18. Second slide slot; 19. Universal wheel; 20. Brake block. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solution of the present invention, but cannot be used to limit the protection scope of the present invention.
[0023] Example:
[0024] like Figures 1 to 5 As shown, the utility model provides a welding device, including a workbench 7, a plurality of groups of legs 3 are clamped at the bottom of the workbench 7, and universal wheels 19 are clamped at the bottom of the plurality of groups of legs 3. The user can use the universal wheels 19 to easily move the device and adjust the position quickly and easily to meet the needs of different working areas and increase flexibility. Brake blocks 20 are clamped at one end of the plurality of groups of universal wheels 19 for fixing the device to prevent the device from accidentally moving or shaking during use, thereby improving the safety of welding work. A first slide groove 11 is provided on the top of the workbench 7, a protective cover 1 is provided on one side of the first slide groove 11, and a fixed block 8 is provided on the other side of the first slide groove 11. The protective cover 1 and the fixed block 8 are both clamped on the workbench 7, and second slots 13 are provided at both ends of the fixed block 8. Second baffles 6 are clamped in the two groups of second slots 13 for limiting the sliding block 10, so that it can only move on the fixed block 8, a plurality of groups of first slots 12 are provided on the top of the workbench 7, and the plurality of groups of first slots 12 are respectively located at the two ends of the first slide groove 11, and two groups of first baffles 2 are arranged above the workbench 7, and the bottoms of the two groups of first baffles 2 are respectively clamped in the plurality of first slots 12. During the welding process, the molten metal particles will splash out. The setting of the protective cover 1 and the two groups of first baffles 2 can effectively intercept these metal particles and protect the safety of the user and the surrounding environment. At the same time, the user can focus more on the welding process without worrying about the splashing of metal particles causing accidental injuries or interfering with the work, which can improve the work efficiency. When the length of the metal pipe to be welded is relatively long, the user can remove the two groups of first baffles 2. The detachable baffle design can provide a larger operating space for the welding work, making the welding process smoother and more efficient.
[0025] A hydraulic rod 5 is arranged above the fixed block 8, and a support 15 is clamped on the top of the hydraulic rod 5, and a sliding block 10 is clamped on the bottom of the hydraulic rod 5. A second slide groove 18 is opened at the bottom of the sliding block 10, and the top of the fixed block 8 is penetrated in the second slide groove 18. A welding gun 4 is arranged above the support 15, and a motor 14 is arranged at one end of the support 15. One end of the motor 14 passes through the bottom of the welding gun 4 and is clamped in the support 15. The hydraulic rod 5 can adjust the height of the welding gun 4, and the motor 14 can adjust the angle of the welding gun 4. The position of the welding gun 4 is adjusted by sliding the sliding block 10 on the fixed block 8. Such a design improves the applicability of the device, and the user can more easily adjust the position, angle and height of the welding gun 4 to meet different welding requirements, effectively improving the accuracy, efficiency and quality of welding.
[0026] A plurality of groups of support columns 9 are arranged above the workbench 7, and a semicircular groove is opened on the top of each group of support columns 9. The metal pipe to be welded can be supported by placing the metal pipe to be welded into the semicircular groove, which can effectively prevent the metal pipe from shaking or tilting during the welding process. Compared with the supporting method of workers holding the metal pipe by hand, this design is not only safer and more stable, but also can reduce the labor cost for the scene of welding metal pipes that require multiple workers to hold by hand. The bottoms of the plurality of groups of support columns 9 are respectively clamped in the first slide groove 11, and the distance between the plurality of groups of support columns 9 can be adjusted to adapt to metal pipes of different lengths. The design of the adjustable support columns 9 makes the device more versatile and can be used for a variety of production lines and welding tasks, thereby improving the versatility and flexibility of the device.
[0027] A storage drawer 16 is provided at the bottom of the workbench 7, and a handle 17 is provided on one side of the storage drawer 16, into which the user can put the tools and items needed. This design makes full use of the space, and the user can manage the tools and items in an orderly and efficient manner, while increasing the functionality and practicality of the device.
[0028] The specific usage and function of this embodiment are as follows:
[0029] The user can easily move the device to the designated area through multiple sets of directional wheels 19, and then fix it with the brake block 20. The metal pipe to be welded is supported by placing it into the semicircular grooves on the multiple sets of support columns 9. The user can move the multiple sets of support columns 9 and adjust the distance between them to adapt to metal pipes of different lengths. After the adjustment is completed, the user can adjust the height, position and angle of the welding gun 4 through the hydraulic rod 5, the moving sliding block 10 and the motor 14. After the adjustment is completed, the welding work can be carried out. The protective cover 1 and the two sets of first baffles 2 can effectively intercept the molten metal particles to protect the user and the surrounding environment. When the length of the metal pipe to be welded is long, a larger operating space can be provided by disassembling the two sets of first baffles 2. A storage drawer 16 is provided at the bottom of the workbench 7 to utilize the bottom space, which can improve the functionality and practicality of the device.
[0030] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.
Claims
1. A welding device, characterized in that: The invention comprises a workbench (7), wherein a plurality of groups of legs (3) are clamped at the bottom of the workbench (7), a first slide groove (11) is provided at the top of the workbench (7), a protective cover (1) is provided on one side of the first slide groove (11), a fixed block (8) is provided on the other side of the first slide groove (11), the protective cover (1) and the fixed block (8) are both clamped on the workbench (7), second clamping grooves (13) are provided at both ends of the fixed block (8), second baffles (6) are clamped in two groups of the second clamping grooves (13), and an adjustable welding structure is provided above the fixed block (8).
2. A welding device according to claim 1, characterized in that: The adjustable welding structure comprises a hydraulic rod (5), a support (15) is clamped on the top of the hydraulic rod (5), a sliding block (10) is clamped on the bottom of the hydraulic rod (5), a second sliding groove (18) is opened at the bottom of the sliding block (10), and the top of the fixed block (8) is inserted into the second sliding groove (18).
3. A welding device according to claim 2, characterized in that: A welding gun (4) is arranged above the support (15), a motor (14) is arranged at one end of the support (15), and one end of the motor (14) passes through the bottom of the welding gun (4) and is clamped in the support (15).
4. A welding device according to claim 1, characterized in that: A plurality of groups of first slots (12) are provided on the top of the workbench (7), and the plurality of groups of first slots (12) are respectively located at the two ends of the first slide groove (11); two groups of first baffles (2) are arranged above the workbench (7), and the bottoms of the two groups of first baffles (2) are respectively clamped in the plurality of groups of first slots (12).
5. A welding device according to claim 1, characterized in that: A plurality of groups of support columns (9) are arranged above the workbench (7), the tops of the plurality of groups of support columns (9) are all provided with semicircular grooves, and the bottoms of the plurality of groups of support columns (9) are respectively clamped in the first sliding grooves (11).
6. A welding device according to claim 1, characterized in that: A storage drawer (16) is disposed at the bottom of the workbench (7), and a handle (17) is disposed on one side of the storage drawer (16).
7. A welding device according to claim 1, characterized in that: The bottoms of the plurality of groups of supporting legs (3) are all provided with universal wheels (19), and one ends of the plurality of groups of universal wheels (19) are all provided with brake blocks (20).
