Auxiliary sizing device for I-shaped steel of U-shaped steel
The auxiliary sizing device automates the cutting process for U-shaped and I-shaped steel by using an infrared sensor and clamping mechanisms, addressing the inefficiencies of manual measurement and handling, and enhancing operational efficiency and convenience.
Patent Information
- Application Number
- CN202421086291.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-18
AI Technical Summary
The existing cutting process for U-shaped and I-shaped steel is cumbersome and labor-intensive due to the need for manual measurement, marking, and alignment, and requires multiple workers to move the heavy steel, which is inefficient.
An auxiliary sizing device utilizing an infrared sensor, motor, lead screws, guide rods, and clamping mechanisms to automate the cutting process, allowing for automatic measurement, alignment, and clamping of steel without manual labor, enabling efficient and convenient handling of steel materials.
The device simplifies the cutting process by reducing manual labor, improving efficiency, and facilitating the handling of steel materials of different sizes, thereby enhancing operational convenience and reducing labor intensity.
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Figure CN222243886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel materials, in particular to an auxiliary sizing device for U-shaped steel and I-shaped steel. Background Art
[0002] Steel is an important building material and is widely used in various fields such as construction, bridges, roads, machinery manufacturing, automobiles, ships, aerospace, energy, chemicals, light industry, electronics, home appliances, textiles, food, medical care, sports, culture, art, education, and scientific research. U-shaped steel and I-shaped steel are also common steels.
[0003] However, when cutting steel, workers are required to measure and mark the steel in advance, and then align the cutting blade with the marked position to cut. This makes the entire cutting process more cumbersome. In addition, due to the heavy weight of the steel, multiple workers are required to move the steel, which is not only labor-intensive but also inefficient. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide an auxiliary sizing device for U-shaped steel and I-beam. Through the cooperation of an infrared sensor, a motor, a first lead screw, a guide rod, a pointer plate, a scale, a shift groove, a damping rod, a positioning pointer, a touch switch, and a controller, there is no need for manual labor to measure, mark, align, and then cut, which reduces the time for tedious manual sizing and improves work efficiency. At the same time, through the adjustment frame, the second lead screw, the connecting block, the clamping plate, the first conical teeth, the rotating column, the second conical teeth, and the rotating handle, steels of different sizes can be fixed and clamped, thereby improving practicality. The steels can be moved more conveniently through the action of the roller, thereby reducing the physical labor of the operator and reducing labor intensity.
[0005] The utility model also provides the above-mentioned U-shaped steel and I-beam auxiliary sizing device, comprising:
[0006] A processing table, wherein the upper surface of the processing table is provided with a through groove, the inner surface of the through groove is rotatably connected with a roller, the upper surface of the processing table is fixedly connected with a cutting device, the front surface of the cutting device is provided with an infrared sensor, the left surface of the processing table is fixedly connected with a motor, the output end of the motor is fixedly connected with a first lead screw, the upper surface of the processing table is provided with a slide groove, the inner surface of the slide groove is fixedly connected with a guide rod, the outer surface of the guide rod is slidably connected with a slider, the upper surface of the slider is fixedly connected with an adjustment frame, and the side surface of the adjustment frame is provided with a limited The limit groove, the inner surface of the limit groove is rotatably connected with a second lead screw, the outer surface of the second lead screw is threadedly connected with a connecting block, the right surface of the connecting block is fixedly connected with a clamping plate, the outer surface of the second lead screw is fixedly connected with a first conical tooth, the rear surface of the adjusting frame is fixedly connected with a fixing plate, the inner surface of the fixing plate is rotatably connected with a rotating column, the outer surface of the rotating column is fixedly connected with a second conical tooth, the outer surface of the rotating column is fixedly connected with a rotating handle, the front surface of the processing table is fixedly connected with a controller, and the inner surface of the clamping plate is provided with steel.
[0007] A pointer plate is fixedly connected to the front surface of the adjustment frame, a scale is provided on the front surface of the processing table, a shift groove is provided on the front surface of the processing table, a damping rod is fixedly connected to the inner surface of the shift groove, a positioning pointer is slidably connected to the outer surface of the damping rod, and a touch switch is fixedly connected to the left surface of the positioning pointer.
[0008] According to the U-shaped steel and I-beam auxiliary sizing device, the lower surface of the processing table is fixedly connected with support columns, and the number of the support columns is four and they are distributed in a rectangular array for supporting the entire device.
[0009] According to the U-shaped steel and I-beam auxiliary sizing device, the number of the rollers is multiple and linearly distributed left and right, and the outer surface of the roller is in contact with the steel, which facilitates the movement of the steel.
[0010] According to the U-shaped steel and I-beam auxiliary sizing device, the infrared sensor is electrically connected to the motor, and the motor is electrically connected to the touch switch for controlling the on and off state of the motor.
[0011] According to the U-shaped steel and I-beam auxiliary sizing device, the controller is electrically connected to the cutting device, and the outer surface of the first lead screw is rotatably connected to the processing table.
[0012] According to the U-shaped steel and I-beam auxiliary sizing device, the number of the sliding blocks is two and they are distributed front and back, and the outer surface of the first lead screw is threadedly connected to the sliding blocks.
[0013] According to the U-shaped steel and I-beam auxiliary sizing device, the first conical teeth are meshed with the second conical teeth, and the inner surface of the limiting groove is adapted to the connecting block.
[0014] According to the U-shaped steel and I-beam auxiliary sizing device, the cutting device, infrared sensor, motor and controller are all electrically connected to an external power supply.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 This is a schematic diagram of the overall structure of the U-shaped steel and I-beam auxiliary sizing device of the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the structure enlargement at the center A;
[0019] Figure 3 It is a partial structural schematic diagram of the U-shaped steel and I-beam auxiliary sizing device of the utility model;
[0020] Figure 4 for Figure 3 A magnified schematic diagram of the structure at point B in the middle.
[0021] Legend:
[0022] 1. Processing table; 2. Through slot; 3. Roller; 4. Cutting equipment; 5. Infrared sensor; 6. Motor; 7. First lead screw; 8. Slide slot; 9. Guide rod; 10. Slider; 11. Adjustment frame; 12. Limiting slot; 13. Second lead screw; 14. Connecting block; 15. Clamping plate; 16. First conical tooth; 17. Fixed plate; 18. Rotating column; 19. Second conical tooth; 20. Rotating handle; 21. Pointer plate; 22. Scale; 23. Shifting slot; 24. Damping rod; 25. Positioning pointer; 26. Touch switch; 27. Controller; 28. Support column; 29. Steel. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] Reference Figure 1-4The U-shaped steel I-beam auxiliary sizing device of the utility model embodiment comprises: a processing table 1, a through groove 2 is provided on the upper surface of the processing table 1, a roller 3 is rotatably connected to the inner surface of the through groove 2, a cutting device 4 is fixedly connected to the upper surface of the processing table 1, an infrared sensor 5 is provided on the front surface of the cutting device 4, a motor 6 is fixedly connected to the left surface of the processing table 1, a first lead screw 7 is fixedly connected to the output end of the motor 6, a slide groove 8 is provided on the upper surface of the processing table 1, a guide rod 9 is fixedly connected to the inner surface of the slide groove 8, a slider 10 is slidably connected to the outer surface of the guide rod 9, an adjusting frame 11 is fixedly connected to the upper surface of the slider 10, a limiting groove 12 is provided on the side surface of the adjusting frame 11, a second lead screw 13 is rotatably connected to the inner surface of the limiting groove 12, a connecting block 14 is threadedly connected to the outer surface of the second lead screw 13, a clamping plate 15 is fixedly connected to the right surface of the connecting block 14, a first conical tooth 16 is fixedly connected to the outer surface of the second lead screw 13, and a fixing plate 17 is fixedly connected to the rear surface of the adjusting frame 11 The inner surface of the fixed plate 17 is rotatably connected with a rotating column 18, the outer surface of the rotating column 18 is fixedly connected with a second conical tooth 19, the outer surface of the rotating column 18 is fixedly connected with a rotating handle 20, the front surface of the processing table 1 is fixedly connected with a controller 27, the inner surface of the clamping plate 15 is provided with a steel 29, the lower surface of the processing table 1 is fixedly connected with a supporting column 28, the number of the supporting columns 28 is four and they are distributed in a rectangular array, the number of the rollers 3 is multiple and they are linearly distributed left and right, the outer surface of the rollers 3 is in contact with the steel 29, the infrared sensor 5 is electrically connected to the motor 6, the controller 27 is electrically connected to the cutting device 4, the outer surface of the first lead screw 7 is rotatably connected to the processing table 1, the number of the sliders 10 is two and they are distributed front and back, the outer surface of the first lead screw 7 is threadedly connected to the slider 10, the first conical tooth 16 is meshed with the second conical tooth 19, the inner surface of the limit groove 12 is adapted to the connecting block 14, the cutting device 4, the infrared sensor 5, the motor 6, and the controller 27 are all electrically connected to the external power supply.
[0025] A pointer plate 21 is fixedly connected to the front surface of the adjustment frame 11, a scale 22 is provided on the front surface of the processing table 1, a shift groove 23 is provided on the front surface of the processing table 1, a damping rod 24 is fixedly connected to the inner surface of the shift groove 23, a positioning pointer 25 is slidably connected to the outer surface of the damping rod 24, a touch switch 26 is fixedly connected to the left surface of the positioning pointer 25, and the motor 6 is electrically connected to the touch switch 26.
[0026] Working principle: Place the steel material 29 to be processed and cut on the through slot 2, and easily move it to the position in contact with the adjustment frame 11, then turn the rotating handle 20 to drive the rotating column 18 to drive the second conical tooth 19, the first conical tooth 16, and the second lead screw 13 to rotate synchronously, thereby driving the two clamping plates 15 to move toward each other to clamp the steel material 29, so as to achieve clamping of steel materials 29 of different sizes and improve practicality. Then start the infrared sensor 5 and the motor 6, drive the first lead screw 7 to drive the steel material 29 to move to the position of the cutting device 4 under the action of the guide rod 9. When the right end of the steel material 29 moves to the position where the infrared sensor 5 is located and is sensed by infrared rays, drive the motor 6 to turn off. At this time, remember the position of the pointer plate 21 corresponding to the scale 22, and adjust it according to the position of the pointer plate 21. The required cutting length is determined by moving the positioning pointer 25 along the damping rod 24 until the distance between the pointer plate 21 and the positioning pointer 25 is equal to the required cutting length and then stopping. At the same time, the motor 6 is started again to drive the steel 29 to move to the right until the pointer plate 21 touches the touch switch 26, driving the motor 6 to stop again. Subsequently, the controller 27 controls the start of the cutting device 4 to cut the steel 29. The cutting length at this time is the required length. The method is simple and convenient. The cut steel 29 can be easily removed under the action of the roller 3 without the need for multiple people to carry it, thus reducing the labor intensity of the workers. When the remaining steel 29 needs to be cut again, it is only necessary to move the touch switch 26 to the position on the scale 22 again and repeat the above operation. The method is simple and convenient.
[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. U-shaped steel and I-beam auxiliary sizing device, characterized in that: include: A processing table (1), wherein a through groove (2) is provided on the upper surface of the processing table (1), a roller (3) is rotatably connected to the inner surface of the through groove (2), a cutting device (4) is fixedly connected to the upper surface of the processing table (1), an infrared sensor (5) is provided on the front surface of the cutting device (4), a motor (6) is fixedly connected to the left surface of the processing table (1), a first lead screw (7) is fixedly connected to the output end of the motor (6), a slide groove (8) is provided on the upper surface of the processing table (1), a guide rod (9) is fixedly connected to the inner surface of the slide groove (8), a slider (10) is slidably connected to the outer surface of the guide rod (9), an adjustment frame (11) is fixedly connected to the upper surface of the slider (10), and a limiting groove (12) is provided on the side surface of the adjustment frame (11), The inner surface of the limiting groove (12) is rotatably connected to a second lead screw (13), the outer surface of the second lead screw (13) is threadedly connected to a connecting block (14), the right surface of the connecting block (14) is fixedly connected to a clamping plate (15), the outer surface of the second lead screw (13) is fixedly connected to a first conical tooth (16), the rear surface of the adjusting frame (11) is fixedly connected to a fixing plate (17), the inner surface of the fixing plate (17) is rotatably connected to a rotating column (18), the outer surface of the rotating column (18) is fixedly connected to a second conical tooth (19), the outer surface of the rotating column (18) is fixedly connected to a rotating handle (20), the front surface of the processing table (1) is fixedly connected to a controller (27), and the inner surface of the clamping plate (15) is provided with steel (29); The front surface of the adjustment frame (11) is fixedly connected with a pointer plate (21), the front surface of the processing table (1) is provided with a scale (22), the front surface of the processing table (1) is provided with a shifting groove (23), the inner surface of the shifting groove (23) is fixedly connected with a damping rod (24), the outer surface of the damping rod (24) is slidably connected with a positioning pointer (25), and the left surface of the positioning pointer (25) is fixedly connected with a touch switch (26).
2. The U-shaped steel and I-beam auxiliary sizing device according to claim 1 is characterized in that: The lower surface of the processing table (1) is fixedly connected with support columns (28), and the number of the support columns (28) is four and they are distributed in a rectangular array.
3. The U-shaped steel and I-beam auxiliary sizing device according to claim 1, characterized in that: The rollers (3) are multiple in number and are linearly distributed left and right, and the outer surfaces of the rollers (3) are in contact with the steel material (29).
4. The U-shaped steel and I-beam auxiliary sizing device according to claim 1, characterized in that: The infrared sensor (5) is electrically connected to the motor (6), and the motor (6) is electrically connected to the touch switch (26).
5. The U-shaped steel and I-beam auxiliary sizing device according to claim 1, characterized in that: The controller (27) is electrically connected to the cutting device (4), and the outer surface of the first lead screw (7) is rotatably connected to the processing table (1).
6. The U-shaped steel and I-beam auxiliary sizing device according to claim 1, characterized in that: The number of the sliders (10) is two and they are distributed front to back, and the outer surface of the first lead screw (7) is threadedly connected to the sliders (10).
7. The U-shaped steel and I-beam auxiliary sizing device according to claim 1, characterized in that: The first conical teeth (16) are meshed with the second conical teeth (19), and the inner surface of the limiting groove (12) is matched with the connecting block (14).
8. The U-shaped steel and I-beam auxiliary sizing device according to claim 1, characterized in that: The cutting device (4), infrared sensor (5), motor (6) and controller (27) are all electrically connected to an external power source.
Citation Information
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