Press-in device for mechanical bearing machining

By designing the pressing device for positioning components and pressing components in bearing processing, the problem of ring gear bias during bearing assembly is solved, and the rapid and accurate calibration and automatic pressing of ring gear and bearing ring is achieved, reducing production waste and protects the surface of the ring gear.

CN222244605UActive Publication Date: 2024-12-27NORTHWEST BEARING CO LTD
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Patent Information

Application Number
CN202420461531.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2024-12-27
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

During the assembly process of existing bearings, there are errors in the calibration of the naked eye, which may cause damage to the ring gear drop, increasing the scrap rate of bearing production.

Method used

A pressing device for mechanical bearing processing including positioning assembly and pressing assembly is designed. The concentric position of the ring gear and the bearing ring is quickly and accurately calibrated by the positioning assembly, and the teeth are automatically and safely employed by a combination of rubber pads and electric push rods. The ring is pressed into the bearing ring.

Benefits of technology

The rapid and accurate calibration of the ring gear and the bearing ring is achieved, which reduces the scrap rate during the bearing production process, and avoids damage to the outer surface of the ring gear through rubber pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a press-in device for mechanical bearing processing, and relates to the technical field of mechanical bearing processing, the press-in device comprises a base, the upper surface of the base is fixedly connected with a first U-shaped plate and a placing seat, the placing seat is provided with a group of positioning assemblies arranged at equal intervals, and each positioning assembly comprises a first placing groove formed in the placing seat; a first containing groove is formed in the first U-shaped plate, the first containing groove is matched with the bearing ring, a moving plate is slidably connected into the first containing groove, a second containing groove matched with the gear ring is formed in the moving plate, the second containing groove and the first containing groove are concentric, and a press-in assembly is arranged on the first U-shaped plate. By arranging the positioning assembly, when the gear ring needs to be pressed into the bearing ring, the gear ring and the bearing ring can be quickly and accurately calibrated to be concentric, so that the gear ring can be prevented from being damaged due to deviation of the gear ring when the gear ring is pressed down, and the rejection rate in the bearing production process is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical bearing processing, in particular to a pressing device for mechanical bearing processing. Background Art

[0002] Bearing is an important component in contemporary mechanical equipment. Its main function is to support mechanical rotating bodies, reduce the friction coefficient during its movement, and ensure its rotation accuracy. The general process of bearing processing includes bearing steel raw materials, turning into inner sleeves, outer sleeves, and bead blanks, heat treatment, grinding into finished products (grinding processes include internal cylindrical grinding, external cylindrical grinding, and centerless grinding), and assembling finished products. Rolling bearings are generally composed of four parts: inner ring, outer ring, rolling elements, and cage. The function of the inner ring is to cooperate with the shaft and rotate with the shaft; the function of the outer ring is to cooperate with the bearing seat and play a supporting role; the rolling elements are evenly distributed between the inner ring and the outer ring with the help of the cage. The shape, size, and number of the rolling elements directly affect the performance and life of the rolling bearing. The cage can evenly distribute the rolling elements, guide the rolling elements to rotate, and play a lubricating role. At present, when assembling the bearing, a tool is needed to press the inner gear ring into the inside of the bearing ring.

[0003] According to the patent application number 201921945565.1, a bearing pressing device for machining is disclosed, including a base, a support seat, a frame and a support cylinder, the support seat is installed in the middle of the base by bolts, and a plurality of pressing cavities are arranged on the support seat; the frame is vertically fixed on both sides of the base, a support plate is installed on the top of the frame, and a pressing drive mechanism is installed on the support plate; the pressing drive mechanism includes a motor, a cam, a push plate, a push rod and an upper pressing block, the motor is fixed on the support plate through the support seat, and the output end of the motor is connected to the cam; one end of the push plate cooperates with the cam, and the end of the push plate away from the cam is connected to the push rod and is in a T shape with the push rod, a first spring is sleeved on the push rod, the first spring is connected between the push plate and the support plate, and the end of the push rod passes through the support plate and is connected to the upper pressing block.

[0004] By adopting the above scheme, the impact force output by the pressing drive mechanism does not directly act on the bearing workpiece through the cooperation of the pressure plate and the pressing plate, thereby avoiding impact on the bearing workpiece, and the gear ring can be quickly pressed into the bearing. However, the above scheme only calibrates the gear ring and the bearing ring to be concentric by visual observation, and there is a certain error in visual observation, so when the gear ring is pressed down, it may be damaged due to the deviation of the gear ring; for this reason, we provide a pressing device for mechanical bearing processing to solve the above problems. Utility Model Content

[0005] The utility model aims to make up for the deficiencies of the prior art and provides a press-in device for machining mechanical bearings.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pressing device for mechanical bearing processing, comprising a base, the upper surface of the base is fixedly connected with a first U-shaped plate and a placement seat, a group of equidistantly arranged positioning components are arranged on the placement seat, the positioning component includes a first placement groove opened inside the placement seat, and the first placement groove is adapted to the bearing ring, a movable plate is slidably connected inside the first placement groove, a second placement groove adapted to the gear ring is opened inside the movable plate, and the second placement groove is concentric with the first placement groove, and a pressing component is arranged on the first U-shaped plate.

[0007] Furthermore, two rectangular grooves are provided inside the placement seat, the two rectangular grooves are symmetrical with respect to the first placement groove and are connected to the first placement groove, and guide columns are fixedly connected inside the two rectangular grooves.

[0008] Furthermore, the outer surfaces of the two guide posts are slidably connected with rectangular plates, and the two rectangular plates are respectively located inside the two rectangular grooves, and the sides of the two rectangular plates close to each other are fixedly connected to the outer surface of the movable plate.

[0009] Furthermore, one end of the two guide columns away from the placement seat is fixedly connected to a circular plate, the upper surfaces of the two rectangular plates are fixedly connected to springs, and one end of the two springs away from the two rectangular plates is fixedly connected to the bottom surfaces of the two circular plates respectively.

[0010] Furthermore, the pressing assembly includes a lifting plate slidably connected to the inside of the first U-shaped plate, a pressing column is fixedly connected to the bottom surface of the lifting plate, and the pressing column is concentric with the first placement groove, and a rubber pad is installed at one end of the pressing column away from the lifting plate.

[0011] Furthermore, a second U-shaped plate is fixedly connected to the upper surface of the lifting plate, and the upper surface of the second U-shaped plate passes through the first U-shaped plate and extends to the outside of the first U-shaped plate.

[0012] Furthermore, three third U-shaped plates are fixedly connected to the inner top wall of the first U-shaped plate, electric push rods are installed inside the three third U-shaped plates, fourth U-shaped plates are installed at the telescopic ends of the three electric push rods, and the three fourth U-shaped plates are clamped on the second U-shaped plate, and four counterweights are fixedly connected to the upper surface of the lifting plate.

[0013] Compared with the prior art, the press-in device for mechanical bearing processing has the following beneficial effects:

[0014] 1. The utility model provides a positioning component, and when the gear ring needs to be pressed into the interior of the bearing ring, the gear ring and the bearing ring can be quickly and accurately calibrated to be concentric, thereby avoiding damage to the gear ring due to the gear ring being offset when pressing down, thereby greatly reducing the scrap rate in the bearing production process.

[0015] 2. The utility model can automatically hammer the gear ring into the interior of the bearing ring by providing a press-in assembly, and can avoid damage to the outer surface of the gear ring when hammering the gear ring by providing a rubber pad. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional front view structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection between the rectangular groove and the guide column of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection between the movable plate and the rectangular plate of the utility model;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the press-in component of the utility model.

[0020] In the figure: 1. base; 2. first U-shaped plate; 3. placement seat; 4. positioning assembly; 401. first placement slot; 402. rectangular slot; 403. movable plate; 404. second placement slot; 405. guide column; 406. rectangular plate; 407. circular plate; 408. spring; 5. press-in assembly; 501. lifting plate; 502. pressure column; 503. rubber pad; 504. second U-shaped plate; 505. third U-shaped plate; 506. electric push rod; 507. fourth U-shaped plate; 508. counterweight. DETAILED DESCRIPTION

[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0022] The present embodiment provides a pressing device for mechanical bearing processing, which is used to press the ring gear into the interior of the bearing ring. Through the provided positioning component 4, when the ring gear needs to be pressed into the interior of the bearing ring, the ring gear and the bearing ring can be quickly and accurately calibrated to the same center, thereby avoiding damage to the ring gear due to the deviation of the ring gear when pressing down, thereby greatly reducing the scrap rate in the bearing production process.

[0023] See also Figure 1 to Figure 4A pressing device for machining mechanical bearings comprises a base 1, a first U-shaped plate 2 and a placement seat 3 are fixedly connected to the upper surface of the base 1, a group of positioning components 4 arranged at equal distances are arranged on the placement seat 3, the positioning component 4 comprises a first placement groove 401 opened inside the placement seat 3, and the first placement groove 401 is adapted to the bearing ring, a moving plate 403 is slidably connected inside the first placement groove 401, a second placement groove 404 adapted to the gear ring is opened inside the moving plate 403, and the second placement groove 404 is concentric with the first placement groove 401, and the number of a group of positioning components 4 is four, after the bearing ring is placed inside the first placement groove 401, the gear ring is placed inside the rectangular groove 402, and at this time the gear ring is concentric with the bearing ring.

[0024] Two rectangular grooves 402 are provided inside the placement seat 3, and the two rectangular grooves 402 are symmetrical with respect to the first placement groove 401 and are connected to the first placement groove 401. The interiors of the two rectangular grooves 402 are fixedly connected with guide columns 405, and the outer surfaces of the two guide columns 405 are slidably connected with rectangular plates 406. The interiors of the rectangular plates 406 are provided with through holes adapted to the guide columns 405, and the two rectangular plates 406 are respectively located inside the two rectangular grooves 402, and the sides of the two rectangular plates 406 that are close to each other are fixedly connected to the outer surface of the movable plate 403. Through the cooperation between the rectangular grooves 402 and the rectangular plates 406, the movable plate 403 can be prevented from rotating inside the first placement groove 401.

[0025] The ends of the two guide columns 405 away from the placement seat 3 are fixedly connected to a circular plate 407, and the upper surfaces of the two rectangular plates 406 are fixedly connected to springs 408. The ends of the two springs 408 away from the two rectangular plates 406 are fixedly connected to the bottom surfaces of the two circular plates 407 respectively. Pull the movable plate 403 upward, and the movable plate 403 can drive the rectangular plate 406 to move upward and compress the spring 408. When the movable plate 403 is completely moved out from the inside of the first placement groove 401, the bearing ring is placed in the inside of the first placement groove 401 and released on the movable plate 403. Under the action of the spring 408, the movable plate 403 will press the bearing ring, and then the gear ring is placed in the inside of the second placement groove 404. At this time, the gear ring and the bearing ring are in a concentric state.

[0026] A pressing component 5 is provided on the first U-shaped plate 2, and the pressing component 5 includes a lifting plate 501 slidably connected to the inside of the first U-shaped plate 2, and a pressing column 502 is fixedly connected to the bottom surface of the lifting plate 501, and the pressing column 502 is concentric with the first placement groove 401, and a rubber pad 503 is installed at one end of the pressing column 502 away from the lifting plate 501, and the diameter of the pressing column 502 is adapted to the inner diameter of the second placement groove 404. By providing the rubber pad 503, damage to the outer surface of the gear ring can be avoided when the gear ring is hit.

[0027] The upper surface of the lifting plate 501 is fixedly connected with a second U-shaped plate 504, the upper surface of the second U-shaped plate 504 passes through the first U-shaped plate 2 and extends to the outside of the first U-shaped plate 2, the first U-shaped plate 2 is provided with a first notch adapted to the second U-shaped plate 504, the inner top wall of the first U-shaped plate 2 is fixedly connected with three third U-shaped plates 505, the interiors of the three third U-shaped plates 505 are all installed with electric push rods 506, the telescopic ends of the three electric push rods 506 are all installed with fourth U-shaped plates 507, the three fourth U-shaped plates 507 are all clamped on the second U-shaped plate 504, the upper surface of the lifting plate 501 is fixedly connected with four counterweights 508, the first U-shaped plate 2 is provided with a second notch adapted to the fourth U-shaped plate 507 The fourth U-shaped plate 507 will move upward against the second U-shaped plate 504 and the lifting plate 501. When the second U-shaped plate 504 moves upward to the maximum height, the electric push rod 506 will drive the fourth U-shaped plate 507 to move downward rapidly. Repeat the operation several times to smash the gear ring into the interior of the bearing ring.

[0028] Working principle: When the utility model is in use, first pull the moving plate 403 upwards, and the moving plate 403 can drive the rectangular plate 406 to move upwards and compress the spring 408. When the moving plate 403 is completely moved out of the first placement groove 401, the bearing ring is placed in the first placement groove 401 and released on the moving plate 403. Under the action of the spring 408, the moving plate 403 will press the bearing ring, and then the gear ring is placed in the second placement groove 404. At this time, the gear ring and the bearing ring are in a concentric state, and then the electric push rod 506 is started, so that the electric push rod 506 drives the fourth U-shaped plate 507 to move downward quickly. When the fourth U-shaped plate 507 moves to a position that is not aligned with the second U When the second U-shaped plate 504 is in contact with each other, under the action of gravity, the lifting plate 501, the pressure column 502 and the rubber pad 503 will move downward, so that the rubber pad 503 will hit the gear ring, and then the electric push rod 506 will drive the fourth U-shaped plate 507 to move upward, and the fourth U-shaped plate 507 will move upward against the second U-shaped plate 504 and the lifting plate 501. When the second U-shaped plate 504 moves upward to the maximum height, the electric push rod 506 will drive the fourth U-shaped plate 507 to move downward quickly. Repeat the operation several times to smash the gear ring into the interior of the bearing ring, and finally pull the movable plate 403 out of the first placement groove 401 and take out the bearing inside the first placement groove 401.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pressing device for machining mechanical bearings, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a first U-shaped plate (2) and a placement seat (3); a group of equidistantly arranged positioning components (4) are arranged on the placement seat (3); the positioning components (4) include a first placement groove (401) provided inside the placement seat (3); the first placement groove (401) is adapted to the bearing ring; a movable plate (403) is slidably connected inside the first placement groove (401); a second placement groove (404) adapted to the gear ring is provided inside the movable plate (403); the second placement groove (404) is concentric with the first placement groove (401); and a press-in component (5) is provided on the first U-shaped plate (2).

2. A pressing device for machining mechanical bearings according to claim 1, characterized in that: Two rectangular grooves (402) are provided inside the placement seat (3), the two rectangular grooves (402) are symmetrical with respect to the first placement groove (401) and are connected to the first placement groove (401), and guide columns (405) are fixedly connected inside the two rectangular grooves (402).

3. A pressing device for machining mechanical bearings according to claim 2, characterized in that: The outer surfaces of the two guide posts (405) are slidably connected to rectangular plates (406), and the two rectangular plates (406) are respectively located inside the two rectangular grooves (402), and the sides of the two rectangular plates (406) that are close to each other are fixedly connected to the outer surface of the moving plate (403).

4. A pressing device for machining mechanical bearings according to claim 3, characterized in that: The ends of the two guide posts (405) away from the placement seat (3) are fixedly connected to a circular plate (407), the upper surfaces of the two rectangular plates (406) are fixedly connected to springs (408), and the ends of the two springs (408) away from the two rectangular plates (406) are fixedly connected to the bottom surfaces of the two circular plates (407) respectively.

5. The pressing device for machining mechanical bearings according to claim 1, characterized in that: The press-in assembly (5) comprises a lifting plate (501) slidably connected to the inside of the first U-shaped plate (2); a pressing column (502) is fixedly connected to the bottom surface of the lifting plate (501); the pressing column (502) is concentric with the first placement groove (401); and a rubber pad (503) is installed at one end of the pressing column (502) away from the lifting plate (501).

6. A pressing device for machining mechanical bearings according to claim 5, characterized in that: The upper surface of the lifting plate (501) is fixedly connected to a second U-shaped plate (504), and the upper surface of the second U-shaped plate (504) penetrates the first U-shaped plate (2) and extends to the outside of the first U-shaped plate (2).

7. A pressing device for machining mechanical bearings according to claim 6, characterized in that: The inner top wall of the first U-shaped plate (2) is fixedly connected to three third U-shaped plates (505), electric push rods (506) are installed inside the three third U-shaped plates (505), and fourth U-shaped plates (507) are installed at the telescopic ends of the three electric push rods (506), and the three fourth U-shaped plates (507) are clamped on the second U-shaped plate (504), and four counterweights (508) are fixedly connected to the upper surface of the lifting plate (501).