Dust collecting and automatic bagging device
By introducing drawstring seal, reducer transmission and automatic bag loading device designed with specific angle flip plates into the dust collector, the problem of shutdown of the bag replacement of traditional dust collectors is solved, and fast, safe and efficient dust collection and Processing, suitable for a variety of production environments.
Patent Information
- Application Number
- CN202420872486.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing dust collector needs to be shut down when replacing the dust bag, which affects production efficiency. The traditional manual sealing steps are cumbersome, affecting efficiency and safety.
An automatic dust-receiving and ash bagging device is designed, using drawstring seal, reducer transmission and a flip plate design of specific angles to realize automatic bagging and efficient sealing, reducing labor costs and energy consumption.
It realizes fast, safe and sealed bagging operations, improves production efficiency and device reliability, reduces maintenance costs and noise, and is suitable for different types of feeders.
Smart Images
Figure CN222247784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collection, in particular to an automatic bagging device for collected dust. Background Art
[0002] Dust collector usually refers to a tool or equipment used to clean dust and debris. The dust collected by the dust collector needs to be dealt with in a timely manner. In places where the production process conditions are met, the collected dust can be directly returned to the upstream feeding system through facilities such as chutes or pipes. In places where the production process conditions are not met, the collected dust needs to be stored under the dust collector first. However, at this stage, the dust collector is directly connected to the collection bag. When the dust bag needs to be replaced, the machine must be shut down before the operation can be performed, which affects production efficiency. Utility Model Content
[0003] The utility model provides an automatic bagging device for collecting dust, which solves the above-mentioned technical problems.
[0004] The utility model solves the above-mentioned technical problems as follows:
[0005] A dust collecting ash automatic bagging device comprises a feed port, a feeder, a feed port and a dust bag, wherein the upper end of the feeder is provided with a feed port, the lower end of the feeder is provided with a feed port, a hook is provided on the outer side of the feed port, a dust bag is hung on the feed port via the hook, a flap is rotatably installed inside the feeder, and a motor is installed on the outer side of the feeder.
[0006] On the basis of the above technical solution, the present invention can also be improved as follows.
[0007] Furthermore, a drawstring is provided at the opening of the dust bag, and the bag opening is tightened by the drawstring after the dust bag collects dust.
[0008] The beneficial effects of adopting the above further scheme are:
[0009] Convenient and fast operation: The drawstring design makes the dust bag sealing operation very simple and fast. The staff only needs to pull the drawstring to tighten the bag opening, eliminating the traditional manual sealing steps, saving time and labor costs.
[0010] Ensure sealing: By tightening the drawstring, the opening of the dust bag can be effectively sealed. This ensures the sealing of the bag opening, prevents dust from overflowing or leaking from the bag opening, and maintains dust collection efficiency and environmental cleanliness.
[0011] Avoid secondary pollution: Using a drawstring to tighten the bag opening can effectively prevent the bag opening from loosening or opening, thereby preventing the collected dust from being scattered again during transportation or handling, avoiding secondary pollution.
[0012] Improve operational safety: The drawstring design also helps improve operational safety. Workers do not need to directly contact dust or bag openings, reducing the risk of contact with dust, especially for some harmful or toxic dust, and providing a safer operating environment.
[0013] Maintain bagging efficiency: The fast and reliable sealing method ensures the efficiency and continuity of bagging. During the dust collection process, the dust bag can be replaced in time and sealed quickly, ensuring the continuous operation of the device without interruption due to bagging steps.
[0014] Cost saving: The drawstring design does not require additional sealing tools or materials, saving costs and resources. The staff also does not need additional training or skills, reducing the cost and threshold of use.
[0015] Furthermore, a reducer is installed on the outer side of the feeder, and the motor is connected to the flap transmission through the reducer.
[0016] The beneficial effects of adopting the above further scheme are:
[0017] Smooth and reliable transmission: The function of the reducer in the transmission is to convert the high-speed rotation of the motor into the low-speed and high-torque rotation required by the feeder. This design can ensure the stability and reliability of the flap during operation, avoid vibration or instability caused by excessive speed, and extend the service life of the device.
[0018] Improve the working efficiency of the device: Through the transmission design of the reducer, the rotation speed and force of the flap can be better controlled. The advantage is that during the dust collection process, the flap can more accurately guide the dust to the bagging position, improving the collection efficiency and accuracy.
[0019] Reduce noise and vibration: The reducer can effectively reduce the speed of the motor output, thereby reducing the noise and vibration of the device during operation. This has a positive impact on the comfort and quietness of the working environment, especially in places where long-term operation is required.
[0020] Energy saving: The reducer can convert the high-speed rotation of the motor into the low-speed and high-torque rotation required by the feeder, which is more efficient. Compared with directly transmitting the high-speed of the motor to the feeder, this design saves energy and reduces energy waste.
[0021] Reduce maintenance costs: The reducer has the characteristics of simple structure, stability, reliability and low maintenance cost. Installing a reducer can reduce the failure rate of the device during operation and reduce the cost and frequency of maintenance.
[0022] Strong applicability: The use of reducers makes the working range of the device wider, and it can adapt to feeders of different types and specifications, and the speed and strength of the flap can be adjusted as needed, which improves the flexibility and applicability of the device.
[0023] Furthermore, the angle between the flaps is forty-five degrees, and the angle between the flaps is the same as the angle of the guide groove of the feed port.
[0024] The beneficial effects of adopting the above further scheme are:
[0025] Effectively guide dust flow: The 45-degree angle between the flaps helps to effectively guide dust flow. This angle design allows the dust to move in a relatively uniform and continuous manner when entering the bagging area, avoiding dust blockage or accumulation during the bagging process and improving dust collection efficiency.
[0026] Reduce dust flying: The design of the same angle ensures smooth docking between the flap and the feed port. There will be no gaps or blockages in the transfer of dust between the feed port and the flap, which effectively reduces the flying and overflow of dust and keeps the working environment clean.
[0027] Avoid dust accumulation: The 45-degree angle design helps prevent dust from accumulating between the flaps. When dust flows between the flaps, the angle design makes it difficult for the dust to stay or accumulate, but it is smoothly guided to the bagging area, avoiding the problem of dust accumulation affecting the bagging effect during the operation of the device.
[0028] Stable working efficiency: The angle between the flaps and the guide groove of the feed inlet match each other, ensuring the stable working state of the device. The flow of dust is smoother and continuous, and there will be no flow obstruction due to improper angles, ensuring the efficient operation of the device.
[0029] Easy to operate: Due to the reasonable design, the staff does not need additional adjustments or operations, and the dust can be naturally guided to the bagging area. Such ease of operation and stability make the device more reliable and efficient during the working process.
[0030] Furthermore, the hooks are symmetrically distributed at the lower end of the feed opening.
[0031] The beneficial effects of adopting the above further scheme are:
[0032] Stable bagging position: The design of symmetrical distribution of hooks at the lower end of the discharge port makes the bagging process more stable and reliable. The symmetrical arrangement ensures that the hanging position of the dust bag at the discharge port is balanced, not prone to tilting or shaking, and ensures the stability of the dust bag.
[0033] Avoid bagging deviation: The symmetrical distribution of hooks helps to avoid bag deviation or slipping during bagging. The symmetry of each hook ensures that the bag is evenly suspended, and there will be no inaccurate bagging position due to unstable center of gravity, ensuring the normal bagging process.
[0034] Reduce bagging errors: The symmetrically distributed hook design simplifies the operation steps and reduces the risk of errors during bagging. The staff only needs to hang the dust bag on the hook at the discharge port to complete the bagging steps. No additional adjustments or operations are required, which reduces the impact of human factors on the bagging process.
[0035] Improve operational efficiency: The symmetrical distribution of hooks in the device makes the bagging operation smoother and more efficient. The staff can quickly hang the dust bag on the hook, saving operation time, and because the bagging position is stable, the entire bagging process can be completed more quickly.
[0036] Enhanced device stability: The symmetrically distributed design of the hooks not only ensures the stability of the bagging position, but also helps to enhance the overall stability of the device. During the bagging process, the balanced suspension of the bags reduces the vibration and swing of the device, ensuring the smooth operation of the device during operation.
[0037] The beneficial effects of the utility model are:
[0038] Automatic bagging function: This device has a feed port, a feeder, a feed port and a dust bag. Dust enters the feeder from the feed port, and the design inside the feeder allows the dust to be effectively guided to the feed port, and the dust bag is hung on the hook of the feed port. In this way, the operator does not need to frequently adjust the bagging position or perform manual bagging, which greatly improves work efficiency.
[0039] Flap design: flaps are installed inside the feeder, with the angle between the flaps being 45 degrees, and the same as the angle of the guide groove at the feed inlet. This design allows the dust to form an effective flow path inside the feeder, smoothly guiding the dust to the feed inlet, thereby improving the collection efficiency. At the same time, the angle and position of the flaps also help to avoid dust blockage and accumulation, maintaining the stable operation of the device.
[0040] Drawstring Closure: There is a drawstring at the opening of the dust bag. After collecting dust, the operator only needs to gently pull the drawstring to conveniently tighten the bag opening. This design is not only simple and fast, but also can effectively prevent dust from overflowing from the bag opening, maintaining the integrity of the bag and the dust collection effect.
[0041] Transmission structure: The external motor is connected to the internal flap through a reducer. This structural design is simple and effective. The reducer can convert the high-speed rotation of the motor into a stable and appropriate movement speed of the internal flap of the feeder, thereby ensuring the smooth flow of dust and the stable bagging process. Such a transmission structure not only improves the reliability of the device, but also extends the service life of the device.
[0042] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0044] In the attached picture:
[0045] Figure 1 This is a schematic diagram of the main appearance of the utility model;
[0046] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0047] Figure 3 This is a schematic diagram of the axial side appearance of the utility model;
[0048] Figure 4 It is a schematic diagram of the axial side sectional structure of the utility model.
[0049] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0050] 1. Feeding port; 2. Feeder; 3. Feeding port; 4. Dust bag; 5. Hook; 6. Reducer; 7. Motor; 8. Drawstring; 9. Flap. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0052] See also Figures 1 to 4 As shown, the embodiments provided by the utility model:
[0053] Embodiment 1
[0054] An automatic bagging device for collecting dust comprises a feed port 1, a feeder 2, a feed port 3 and a dust bag 4. The feed port 1 is provided at the upper end of the feeder 2, the feed port 3 is provided at the lower end of the feeder 2, and a hook 5 is provided on the outer side of the feed port 3. The hooks 5 are symmetrically distributed at the lower end of the feed port 3. The design of the hooks 5 being symmetrically distributed at the lower end of the feed port 3 makes the bagging process more stable and reliable. The symmetrical arrangement ensures that the hanging position of the dust bag 4 at the feed port 3 is balanced, and it is not easy to tilt or shake, thereby ensuring the stability of the dust bag. The design of the symmetrical distribution of the hooks 5 helps to avoid the situation where the bag is offset or slipped during bagging. The symmetry of each hook 5 ensures that the bag is evenly suspended, and the bagging position will not be inaccurate due to the unstable center of gravity, thereby ensuring the normal bagging. The design of the symmetrically distributed hooks 5 simplifies the operating steps and reduces the risk of errors during the bagging process. The staff only needs to hang the dust bag 4 on the hook 5 of the feeding port 3 to complete the bagging step, without additional adjustment or operation, reducing the impact of human factors on the bagging process. The symmetrical distribution design of the hook 5 in the device makes the bagging operation smoother and more efficient. The staff can quickly hang the dust bag 4 on the hook 5, saving operation time, and because the bagging position is stable, the entire bagging process can be completed more quickly. The symmetrical distribution design of the hook 5 not only ensures the stability of the bagging position, but also helps to enhance the overall stability of the device. During the bagging process, the balanced suspension of the bag reduces the vibration and swing of the device, ensuring the smooth operation of the device during operation. The feeding port 3 is hung with a dust bag 4 through the hook 5, and a drawstring 8 is provided at the opening of the dust bag 4. After the dust bag 4 collects dust, the bag mouth is tightened by the drawstring 8. The design of the drawstring 8 makes the sealing operation of the dust bag very simple and fast. The staff only needs to pull the drawstring 8 to complete the tightening of the bag mouth, eliminating the traditional manual sealing steps, saving time and labor costs. By tightening the drawstring 8, the opening of the dust bag 4 can be effectively tightly closed. This ensures the sealing of the bag opening, prevents dust from overflowing or leaking from the bag opening, and maintains the dust collection efficiency and environmental cleanliness. Using the drawstring 8 to tighten the bag opening can effectively prevent the bag opening from loosening or opening, thereby preventing the collected dust from being scattered again during transportation or handling, and avoiding secondary pollution. The design of the drawstring 8 closing also helps to improve the safety of operation. The staff does not need to directly contact the dust or the bag opening, reducing the risk of contact with dust, especially for some harmful or toxic dust, providing a safer operating environment. The fast and reliable sealing method ensures the efficiency and continuity of bagging. In the process of collecting dust, the dust bag 4 can be replaced in time and sealed quickly, ensuring the continuous operation of the device without interrupting the work due to the bagging step. The design of the drawstring 8 closing does not require additional sealing tools or materials, saving costs and resources.The staff also does not need additional training or skills, which reduces the cost and threshold of use. The internal rotation of the feeder 2 is equipped with a flap 9, and the angle between the flaps 9 is 45 degrees, and the angle between the flaps 9 is the same as the guide groove angle of the feed port 1. The design of the 45-degree angle between the flaps 9 helps to effectively guide the dust flow. Such an angle design allows the dust to move in a relatively uniform and continuous manner when entering the bagging area, avoiding the blockage or accumulation of dust during the bagging process, and improving the dust collection efficiency. The design of the same angle ensures smooth docking between the flap 9 and the feed port 1. During the transfer of dust between the feed port 1 and the flap 9, there will be no gap or blockage, which effectively reduces the flying and overflow of dust and keeps the working environment clean. The design of the 45-degree angle helps prevent dust from accumulating between the flaps 9. When the dust flows between the flaps 9, the angle design makes it difficult for the dust to stay or accumulate, but is smoothly guided to the bagging area, avoiding the problem of affecting the bagging effect due to dust accumulation during the operation of the device. The angle between the flaps 9 and the guide groove of the feed port 1 match to ensure the stable working state of the device. The flow of dust is smoother and continuous, and there will be no flow obstacles due to improper angles, which ensures the efficient operation of the device. Due to the reasonable design, the staff does not need additional adjustments or operations, and the dust can be naturally guided to the bagging area. Such ease of operation and stability make the device more reliable and efficient during operation. A motor 7 is installed on the outside of the feeder 2, and a reducer 6 is installed on the outside of the feeder 2. The motor 7 is connected to the flap 9 through the reducer 6. The function of the reducer 6 in the transmission is to convert the high-speed rotation of the motor 7 into the low-speed and high-torque rotation required by the feeder 2. Such a design can ensure the stability and reliability of the flap 9 during operation, avoid vibration or instability caused by excessive speed, and extend the service life of the device. Through the transmission design of the reducer 6, the rotation speed and strength of the flap 9 can be better controlled. The advantage is that in the process of collecting dust, the flap 9 can more accurately guide the dust to the bagging position, thereby improving the efficiency and accuracy of collection. The reducer 6 can effectively reduce the speed output by the motor 7, thereby reducing the noise and vibration during the operation of the device. This has a positive impact on the comfort and quietness of the working environment, especially in places where long-term operation is required. The reducer 6 can convert the high-speed rotation of the motor 7 into the low-speed and high-torque rotation required by the feeder 2, and this conversion is more efficient. Compared with directly transmitting the high speed of the motor 7 to the feeder 2, this design saves energy and reduces energy waste. The reducer 6 has the characteristics of simple structure, stable and reliable, and low maintenance cost. Installing the reducer 6 can reduce the failure rate of the device during operation and reduce the cost and frequency of maintenance.The use of the reducer 6 makes the working range of the device wider, and can adapt to feeders 2 of different types and specifications, and the speed and strength of the flap 9 can be adjusted as needed, thereby improving the flexibility and applicability of the device.
[0055] When the automatic dust bagging device based on Example 1 is used:
[0056] Automatic bagging function: This device has a feed port 1, a feeder 2, a feeder port 3 and a dust bag 4. Dust enters the feeder port 2 from the feed port 1, and the design inside the feeder port 2 enables the dust to be effectively guided to the feeder port 3, and the dust bag 4 is hung on the hook 5 of the feeder port 3. In this way, the operator does not need to frequently adjust the bagging position or perform manual bagging, which greatly improves work efficiency.
[0057] Design of flap 9: flaps 9 are installed inside the feeder 2, and the angle between the flaps 9 is 45 degrees, which is the same as the angle of the guide groove of the feed port 1. This design allows the dust to form an effective flow path inside the feeder 2, and smoothly guides the dust to the feed port 3, thereby improving the collection efficiency. At the same time, the angle and position of the flap 9 also help to avoid clogging and accumulation of dust, maintaining the stable operation of the device.
[0058] Drawstring 8 to close the bag opening: A drawstring 8 is provided at the opening of the dust bag 4. After collecting dust, the operator only needs to gently pull the drawstring 8 to conveniently tighten the bag opening. This design is not only simple and quick, but also can effectively prevent dust from overflowing from the bag opening, thereby maintaining the integrity of the bag and the dust collection effect.
[0059] Transmission structure: The external motor 7 is connected to the internal flap 9 through the reducer 6. This structural design is simple and effective. The reducer 6 can convert the high-speed rotation of the motor 7 into a stable and appropriate movement speed of the internal flap 9 of the feeder 2, thereby ensuring the smooth flow of dust and the stable bagging process. Such a transmission structure not only improves the reliability of the device, but also extends the service life of the device.
[0060] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. An automatic bagging device for collecting dust, characterized in that: The utility model comprises a feed port (1), a feeder (2), a feed port (3) and a dust bag (4); the feed port (1) is provided at the upper end of the feeder (2); the feed port (3) is provided at the lower end of the feeder (2); a hook (5) is provided on the outer side of the feed port (3); a dust bag (4) is hung on the feed port (3) via the hook (5); a flap (9) is rotatably installed inside the feeder (2); and a motor (7) is installed on the outer side of the feeder (2).
2. According to claim 1, the automatic dust bagging device is characterized by: A drawstring (8) is provided at the opening of the dust bag (4), and the bag opening is tightened by the drawstring (8) after the dust bag (4) collects dust.
3. The automatic dust bagging device according to claim 1 is characterized in that: A reducer (6) is installed on the outer side of the feeder (2), and the motor (7) is transmission-connected to the flap (9) via the reducer (6).
4. The automatic dust bagging device according to claim 1 is characterized in that: The included angle between the flaps (9) is forty-five degrees, and the angle between the flaps (9) is the same as the guide groove angle of the feed port (1).
5. The automatic bagging device for collecting dust according to claim 1 is characterized in that: The hooks (5) are symmetrically distributed at the lower end of the feed opening (3).