Labeling equipment with high labeling precision
Through the coordination between the upper-view positioning camera and the lower-view detection camera and the three-dimensional moving module, combined with the pressing mechanism, the problem of large labeling error in existing labeling equipment is solved, and high labeling accuracy and stable bonding effect are achieved.
Patent Information
- Application Number
- CN202420526943.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-19
AI Technical Summary
In existing labeling equipment, inconsistent image sizes obtained by two-dimensional plane sensors lead to a high labeling error rate, making it difficult to achieve high labeling accuracy.
The upper view positioning camera is used to cooperate with the lower view detection camera, and the three-dimensional moving module and pressing mechanism are used to achieve accurate bonding of the label, and the labeling error is controlled to be within 0.05mm.
It effectively improves labeling accuracy and efficiency, ensures that the label is firmly attached to the product surface, and reduces the fitting error.
Smart Images

Figure CN222248025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a labeling device with high labeling accuracy. Background Art
[0002] The most commonly used labeling equipment is the fully automatic labeling machine. The fully automatic labeling machine is a device that can stick rolled paper labels or metal foil labels on PCBs, products or specified packaging. The labels have adhesive on the back and are regularly arranged on the glossy backing paper. The peeling unit on the labeling machine can automatically peel them off.
[0003] In the actual production process, the label will be transported out of the stripping unit, and then the label on the stripping unit will be adsorbed and transported to the product through the label suction head. In the process of attaching the label to the product, the label needs to be accurately attached to the labeling frame of the product. Nowadays, a two-dimensional plane sensor is usually used to obtain the labeling position of the product to be labeled. The sensor usually causes the image size obtained by the two-dimensional plane sensor to be inconsistent due to the different distances between the label and the two-dimensional plane sensor, which in turn causes a large error in labeling. Ultimately, in the actual production process, the error rate of label attachment in the label frame is high. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a labeling device with high labeling accuracy. Through the cooperation between the upward positioning camera and the downward detection camera, the efficiency of labeling can be effectively improved, and at the same time, the error during labeling can be effectively reduced.
[0005] The technical solution of the utility model is: a labeling device with high labeling accuracy, comprising:
[0006] working platforms; and
[0007] A stripping unit, a labeling unit and a three-dimensional moving module are respectively arranged on the working platform;
[0008] A detection unit is arranged between the stripping unit and the labeling unit, and the detection unit comprises a downward-looking detection camera with a lens facing upwards for detecting labels.
[0009] A positioning unit is synchronously arranged on one side of the rotating motor, wherein the positioning unit comprises an upward positioning camera with a lens facing downward and identifying a labeling mark point on the labeling unit;
[0010] A rotating motor is arranged vertically downward at the working end of the three-dimensional moving module, and a label suction head is arranged at the working end of the rotating motor; the three-dimensional moving module drives the label suction head to move back and forth between the stripping unit, the labeling unit, the detection unit and the positioning unit.
[0011] Furthermore, the three-dimensional moving module includes a Y-axis linear module arranged on the top surface of the working platform; an X-axis linear module is arranged on the Y-axis linear module, a Z-axis linear module is arranged on the X-axis linear module, and the rotating motor is arranged on the Z-axis linear module.
[0012] Furthermore, the label suction head is provided with a plurality of through holes, and the through holes are communicated with the vacuum adsorption device.
[0013] Furthermore, the labeling unit comprises a mold placement table arranged on the working platform, and a placement groove for accommodating the product is opened on the top surface of the mold placement table.
[0014] Furthermore, a mold placement table is arranged on the working platform through a product transport linear module, and the product transport linear module moves the mold placement table to below a pressing mechanism, and the pressing mechanism presses the product and the label.
[0015] Furthermore, the pressing mechanism is arranged above the product transport linear module, and the pressing mechanism comprises:
[0016] A guide rod is arranged on the top surface of the working platform and arranged in the vertical direction, and an upper fixed plate is arranged on the top surface of the guide rod; a cylinder is arranged in the vertical direction on the top surface of the upper fixed plate, and the driving end of the cylinder passes through the upper fixed plate and is connected to the middle plate; a pressing plate that can contact the mold placement table is arranged on the bottom surface of the middle plate.
[0017] Furthermore, the middle plate slides axially along the guide rod through the shaft sleeve.
[0018] Furthermore, a plurality of heating couples are arranged on both side surfaces of the pressing plate.
[0019] Furthermore, an electrical box is provided on the top surface of the upper fixing plate.
[0020] The beneficial technical effects of the utility model are:
[0021] When the label suction head absorbs the label in the stripping unit into the product transport linear module, it will first pass through the downward detection camera. At the same time, the upward positioning camera will move with the movement of the label suction head. Through the upward positioning camera and the downward detection camera, the label can be attached to the appropriate position. In this way, the error of labeling can be controlled within 0.05mm, which improves the accuracy of labeling.
[0022] In order to make the label firmly attached to the product, a pressing mechanism is added to the top surface of the working platform. The pressing mechanism fixes the label on the product by pressing and heating, so that the label can be firmly attached to the surface of the product for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a labeling device with high labeling accuracy of the utility model;
[0024] Figure 2 It is a structural diagram of a labeling device with high labeling accuracy without the upper rack;
[0025] Figure 3 yes Figure 2 A partial enlarged view of the middle A;
[0026] Figure 4 This is a bottom view of the nozzle encapsulation;
[0027] Figure 5 It is a structural schematic diagram of the pressing mechanism.
[0028] Among them, 1. working platform; 11. upper frame; 12. lower frame;
[0029] 2. Stripping unit;
[0030] 3. Labeling unit; 31. Product transport linear module; 32. Mold placement table; 321. Placement slot;
[0031] 4. Three-dimensional moving module; 41. Rotating motor; 42. Mark suction head; 421. Suction nozzle head; 422. Suction nozzle rubber package; 4221. Through hole; 43. Y-axis linear module; 44. X-axis linear module; 45. Z-axis linear module; 46. Fixing piece; 47. Motor mounting seat; 48. Screw fixing seat; 49. Adapter plate;
[0032] 5. Pressing mechanism; 51. Guide rod; 511. Bushing; 52. Upper fixing plate; 521. Electric box; 522. Cylinder; 53. Middle plate; 54. Pressing plate; 541. Heating couple;
[0033] 6. Detection unit; 61. Light shield;
[0034] 7. Positioning unit; 71. Upward positioning camera; 711. Camera; 712. Ring light source. DETAILED DESCRIPTION
[0035] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0036] This specific embodiment relates to a labeling device with high labeling accuracy, such as Figure 1 and Figure 2As shown, it includes a working platform 1. The working platform 1 divides the entire frame into an upper frame 11 and a lower frame 12. A button box is installed on the lower frame 12, and a switch for controlling the labeling equipment is installed in the button box. The left and right directions of the working platform 1 are defined as the X-axis direction. On the horizontal plane, the direction perpendicular to the X-axis direction is the Y-axis direction. The direction perpendicular to the plane where the XY axis is located is the Z-axis direction. The top surface of the working platform 1 is provided with a peeling unit 2, a labeling unit 3 and a three-dimensional moving module 4 along the Y-axis direction. The peeling unit 2 is a withdrawable peeling machine, which belongs to the existing equipment and is used for the storage, transportation and peeling of labels. The peeling unit 2 can transport the labels inside it to the end close to the staff, which is the labeling end. The labeling unit 3 is used for the transportation of products. The staff will place the products in the labeling unit 3, and then in the subsequent process, the products will be labeled.
[0037] like Figure 2 As shown, the labeling unit 3 includes a mold placement table 32 arranged on the working platform 1. The model of the mold placement table 32 can be changed according to the needs of the actual product to adapt to products of different sizes and shapes. The top surface of the mold placement table 32 is provided with a placement groove 321 for accommodating the product. The placement groove 321 is a rectangular groove. The staff directly places the product in the placement groove 321, thereby achieving the function of fixing the product. The mold placement table 32 is set on the working platform 1 through the product transportation linear module 31. In this specific embodiment, the linear module includes the following structure: two groups of symmetrically arranged guide rails; a slider is arranged on the top surface of each group of guide rails; and a cylinder or motor for driving the slider to move is arranged between the two groups of guide rails. The slider in the product transportation linear module 31 is driven by a cylinder. A cylinder fixing seat is also arranged at one end of the cylinder to fix the cylinder to improve the stability of the cylinder when working. The product transportation linear module 31 moves the mold placement table 32 to the bottom of the pressing mechanism 5, and the pressing mechanism 5 presses the product and the label.
[0038] like Figure 2 and Figure 3 As shown, a three-dimensional moving module 4 is arranged on the top surface of the working platform 1. A rotating motor 41 is arranged vertically downward at the working end of the three-dimensional moving module 4. The three-dimensional moving module 4 includes a Y-axis linear module 43 arranged on the top surface of the working platform 1, and the Y-axis linear module 43 is located at both ends of the working platform 1 along the X-axis direction and is arranged in a mirror-symmetrical manner. An X-axis linear module 44 is arranged on the Y-axis linear module 43, a Z-axis linear module 45 is arranged on the X-axis linear module 44, and a fixing member 46 is arranged on the Z-axis linear module 45.
[0039] like Figure 3As shown, in this specific embodiment, the fixing member 46 is plate-shaped. A motor mounting seat 47 is installed on the side of the fixing member 46, and the motor mounting seat 47 is located at the top of the fixing member 46. A lead screw fixing seat 48 is installed on the bottom surface of the motor mounting seat 47. An adapter plate 49 is connected to the slider in the Z-axis linear module 45. A rotating motor 41 is vertically downwardly arranged at the working end of the three-dimensional moving module 4, and the rotating motor 41 is arranged on the adapter plate 49 in the Z-axis linear module 45.
[0040] like Figures 2 to 4 As shown, a label suction head 42 is provided at the working end of the rotating motor 41, and the initial position of the label suction head 42 is located above the label outlet end of the stripping unit 2. The three-dimensional moving module 4 drives the label suction head 42 to move back and forth between the stripping unit 2, the labeling unit 3, the detection unit 6 and the positioning unit 7. The rotating motor 41 is connected to the label suction head 42 through a rotating shaft. When the direction of the label is incorrect, the rotating shaft can rotate the label suction head 42 to turn the label to the correct direction. A vacuum adsorption device connected to the label suction head 42 is provided on the three-dimensional moving module 4. When the label suction head 42 moves to the label in the stripping unit 2, the vacuum adsorption device will be opened and the label suction head 42 can adsorb the label. The label suction head 42 includes a nozzle head 421 provided at the motor driving end and a nozzle rubber bag 422 provided on the bottom surface of the nozzle head 421. The nozzle rubber bag 422 is provided with a through hole 4221 connected to the vacuum adsorption device, and the through hole 4221 is arranged in an array in the form of an 8*27 light shield. A cavity is provided on one side of the nozzle head 421 close to the nozzle rubber package 422 , through which the vacuum adsorption device can be connected to the through hole 4221 .
[0041] like Figure 3 As shown, a positioning unit 7 is synchronously arranged on one side of the rotating motor 41, and the positioning unit 7 includes an upward positioning camera 71 with a lens facing downward and identifying the labeling mark point on the labeling unit 3, and the labeling unit 3 is provided with a mark point for the upward positioning camera 71 to align. The upward positioning camera 71 includes a camera 711 installed on the side wall of the fixing member 46. An annular light source 712 installed on the side wall of the fixing member 46 is arranged below the camera 711. The upward positioning camera 71 will eventually move to the mark point of the labeling unit 3 driven by the fixing member 46. A detection unit 6 is arranged between the stripping unit 2 and the labeling unit 3, and the detection unit 6 includes a downward detection camera for detecting the label with a lens facing upward, and the downward detection camera is located at the labeling end of the stripping unit 2. The downward detection camera includes a camera installed in the lower frame 12, and the camera head of the camera illuminates from bottom to top. A light shielding plate 61 is arranged on the working platform 1, and an annular light source is arranged on the light shielding plate 61. The light shielding plate 61 is used to prevent external light from affecting the lighting effect of the annular light source.
[0042] like Figure 1 and Figure 5As shown, the top surface of the working platform 1 is provided with a pressing mechanism 5 for pressing the label onto the product in the mold placement table 32, wherein the pressing mechanism 5 includes: a guide rod 51 arranged on the top surface of the working platform 1 and arranged along the Z-axis direction, and an upper fixed plate 52 arranged on the top surface of the guide rod 51. The number of guide rods 51 is four and they are arranged in an array. An electric box 521 is arranged on the top surface of the upper fixed plate 52. The electric box 521 has the functions of arranging circuits or displaying various data. The top surface of the upper fixed plate 52 is provided with a cylinder 522 arranged along the Z-axis direction, and the cylinder 522 is located inside the electric box 521. The driving end of the cylinder 522 passes through the upper fixed plate 52 and is connected to a middle plate 53, and the middle plate 53 slides axially along the guide rod 51 through the shaft sleeve 511. The cylinder 522 can drive the middle plate 53 to slide up and down. The bottom surface of the middle plate 53 is provided with a pressing plate 54 that can contact the mold placement table 32. A plurality of heating couples 541 are arranged on both sides of the pressing plate 54. When the product is transported to the bottom of the pressing plate 54 through the labeling unit 3, the cylinder 522 drives the middle plate 53 to move downward, and the middle plate 53 drives the pressing plate 54 to move downward, and the pressing plate 54 finally presses and heats the label on the product to achieve label pressing.
[0043] Working principle: The staff first places the product in the placement slot 321. The label suction head 42 absorbs the label in the stripping unit 2 and transports the label to the labeling unit 3 through the three-dimensional moving module 4. During the transportation process, the label suction head 42 will pass through the downward detection camera, which will detect the state between the label and the label suction head 42, such as whether the label is tilted. At the same time, the upward positioning camera 71 moves simultaneously with the movement of the label suction head 42. Finally, the label suction head 42 will transport the label to the label frame of the product. Because the distance between the camera 711 of the upward positioning camera 71 and the label suction head 42 is certain, the upward positioning camera 71 detects the error between it and the mark point, and can detect the error between the label and the label frame. In this way, the accuracy of labeling can be detected. After the label is affixed to the product, the product moves to the bottom of the pressing plate 54 driven by the product transportation linear module 31, and the pressing plate 54 moves downward to press and heat the label so that the label is fixed on the product.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A labeling device with high labeling accuracy, characterized in that: include: Working platform (1); and A peeling unit (2), a labeling unit (3) and a three-dimensional moving module (4) are respectively arranged on the working platform (1); A detection unit (6) is arranged between the stripping unit (2) and the labeling unit (3), wherein the detection unit (6) comprises a downward-looking detection camera for detecting labels with a lens arranged upwards. A rotating motor (41) is arranged vertically downward at the working end of the three-dimensional moving module (4), and a positioning unit (7) is synchronously arranged on one side of the rotating motor (41), wherein the positioning unit (7) comprises an upward positioning camera (71) with a lens facing downward and identifying a labeling mark point on the labeling unit (3); A label suction head (42) is arranged at the working end of the rotating motor (41); the three-dimensional moving module (4) drives the label suction head (42) to move back and forth between the peeling unit (2), the labeling unit (3), the detection unit (6) and the positioning unit (7).
2. The labeling device with high labeling accuracy according to claim 1, characterized in that: The three-dimensional moving module (4) comprises a Y-axis linear module (43) arranged on the top surface of the working platform (1); an X-axis linear module (44) is arranged on the Y-axis linear module (43); a Z-axis linear module (45) is arranged on the X-axis linear module (44); and the rotating motor (41) is arranged on the Z-axis linear module (45).
3. The labeling device with high labeling accuracy according to claim 1, characterized in that: The label suction head (42) is provided with a plurality of through holes (4221), and the through holes (4221) are connected to the vacuum suction device.
4. The labeling device with high labeling accuracy according to claim 1, characterized in that: The labeling unit (3) comprises a mold placement table (32) arranged on the working platform (1), and a placement groove (321) for accommodating products is provided on the top surface of the mold placement table (32).
5. The labeling device with high labeling accuracy according to claim 4, characterized in that: A mold placement table (32) is arranged on the working platform (1) via a product transport linear module (31); the product transport linear module (31) moves the mold placement table (32) to below a pressing mechanism (5); and the pressing mechanism (5) presses the product and the label.
6. The labeling device with high labeling accuracy according to claim 5, characterized in that: The pressing mechanism (5) is arranged above the product transport linear module (31), and the pressing mechanism (5) comprises: A guide rod (51) is arranged on the top surface of the working platform (1) and is arranged in the vertical direction, and an upper fixed plate (52) is arranged on the top surface of the guide rod (51); a cylinder (522) is arranged on the top surface of the upper fixed plate (52) and is arranged in the vertical direction, and the driving end of the cylinder (522) passes through the upper fixed plate (52) and is connected to a middle plate (53); a pressing plate (54) capable of contacting a mold placement table (32) is arranged on the bottom surface of the middle plate (53).
7. The labeling device with high labeling accuracy according to claim 6, characterized in that: The middle plate (53) slides axially along the guide rod (51) via the shaft sleeve (511).
8. The labeling device with high labeling accuracy according to claim 6, characterized in that: A plurality of heating couples (541) are arranged on both side surfaces of the pressing plate (54).
9. The labeling device with high labeling accuracy according to claim 6, characterized in that: An electrical box (521) is provided on the top surface of the upper fixing plate (52).
