Body-in-white turning and hanging adjusting line device
By using photoelectric sensors and safety gratings in the body-white car-mounted wheel plate chain equipment, the automatic wheeling function is achieved, which solves the problems of difficulty in transformation and complex maintenance of traditional equipment, improves production efficiency and safety, and reduces costs.
Patent Information
- Application Number
- CN202420968776.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The transformation of traditional white car body rotary sling chain equipment is difficult, with high investment, long construction cycle, and complex maintenance, which cannot meet the rapid manufacturing cycle of the automotive market demand.
A white car body steering adjustment line device is designed, using photoelectric sensors and safety gratings, and the automatic steering function is realized through the PLC controller, simplifying the equipment structure and reducing the cost of transformation and maintenance.
The automatic turning and hanging function of the white body is realized, the installation and debugging process is simplified, the production and maintenance costs are reduced, the demand for old workshop renovation is reduced, and the production efficiency and safety are improved.
Smart Images

Figure CN222248741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a body-in-white transfer and hanging adjustment line device. Background Art
[0002] In automobile welding production workshops, transfer plate chain equipment is usually used to transfer the body in white. The traditional method is to control the stop and operation of the transfer plate chain equipment and the descent and rise of the EMS aerial suspension trolley through manual operation. With the advancement of technology, most of the transfer plate chain equipment of the body in white line adopts a side top machine, and the body is placed on the plate chain through secondary transfer. However, this solution requires large investment, long construction period, certain requirements for equipment space, and great restrictions on the transformation of old workshops. At the same time, it also increases the difficulty of equipment repair and maintenance. However, with the increasing demand in the automobile market and fierce competition in the industry, automobile companies need to shorten the manufacturing cycle to meet customer delivery. Therefore, it is necessary to invent a body in white transfer adjustment line device. Utility Model Content
[0003] The utility model aims to provide a body-in-white transfer and hanging adjustment line device, which solves the problem of inconvenience in the transformation of the transfer and hanging plate chain device in the old automobile welding production workshop and realizes the automatic transfer and hanging function of the body-in-white.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A body-in-white transfer and hanging adjustment line device comprises a plate chain device, each station of the plate chain device is provided with a front support leg and a rear support leg for supporting the front and rear sides of the body-in-white, a first photoelectric sensor and a second photoelectric sensor are provided at the side of each station of the plate chain device at positions corresponding to the front support legs and the rear support legs, respectively, a third photoelectric sensor is provided at the side of each station of the plate chain device for detecting whether the body-in-white has stopped in place, the first photoelectric sensor and the second photoelectric sensor are both electrically connected to a first controller of the plate chain device, and the third photoelectric sensor is electrically connected to a second controller of an EMS aerial suspension trolley.
[0006] Furthermore, the first photoelectric sensor, the second photoelectric sensor and the third photoelectric sensor are all fixedly arranged on the ground on the left and right sides of the plate chain device through brackets.
[0007] Furthermore, a pair of the first photoelectric sensors are provided and are relatively arranged on the left and right sides of each workstation of the plate chain device.
[0008] Furthermore, a pair of the second photoelectric sensors are provided and are relatively arranged on the left and right sides of each station of the plate chain device.
[0009] Furthermore, a pair of the third photoelectric sensors are provided and are relatively arranged on the left and right sides of each station of the plate chain device. The height of the third photoelectric sensor corresponds to the bottom edge position of the body in white after it is parked in place.
[0010] Furthermore, a pair of safety gratings are arranged on the side of each workstation of the plate chain device, and the safety gratings are arranged in front of each workstation after the white body is parked in place.
[0011] Furthermore, the safety grating is fixedly arranged on the ground on the left and right sides of the plate chain device through a bracket.
[0012] The beneficial effects of the utility model: the body-in-white transfer and adjustment line device of the utility model has a simple structure, low production cost, quick installation and debugging, can improve the on-site environment, does not require major modifications to old workshops, and is also convenient for daily maintenance and reduces maintenance and repair costs.
[0013] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a structural diagram of a body-in-white transfer and hanging adjustment line device.
[0015] Figure 2 It is a front view of a body-in-white transfer and hanging adjustment line device of the utility model. DETAILED DESCRIPTION
[0016] like Figure 1 and Figure 2 A body-in-white transfer and hanging adjustment line device is shown, comprising a plate chain device 1, each station of the plate chain device 1 is provided with a front support leg 2 and a rear support leg 3 for supporting the front and rear sides of the body-in-white 10, and each station of the plate chain device 1 is provided with a first photoelectric sensor 4 and a second photoelectric sensor 5 at the positions corresponding to the front support leg 2 and the rear support leg 3, and each station of the plate chain device 1 is provided with a third photoelectric sensor 6 for detecting whether the body-in-white 10 is parked in place, and the first photoelectric sensor 4 and the second photoelectric sensor 5 are electrically connected to the first PLC controller of the plate chain device 1, and the third photoelectric sensor 6 is electrically connected to the second PLC controller of the EMS aerial suspension trolley. The above-mentioned photoelectric sensor can use the through-beam photoelectric switch / sensor provided by Pepperl+Fuchs of Germany.
[0017] Preferably, in combination with the above scheme, in order to facilitate the installation of the first photoelectric sensor 4, the second photoelectric sensor 5, and the third photoelectric sensor 6, the first photoelectric sensor 4, the second photoelectric sensor 5, and the third photoelectric sensor 6 are all fixedly arranged on the ground on the left and right sides of the plate chain device 1 through brackets.
[0018] Preferably, in combination with the above solution, in order to facilitate the installation of the transmitting end and the receiving end of the first photoelectric sensor 4, a pair of the first photoelectric sensors 4 are provided, and are relatively arranged on the left and right sides of each station of the plate chain device 1.
[0019] Preferably, in combination with the above solution, in order to facilitate the installation of the transmitting end and the receiving end of the second photoelectric sensor 5, a pair of the second photoelectric sensors 5 are provided, and are relatively arranged on the left and right sides of each station of the plate chain device 1.
[0020] Preferably, in combination with the above scheme, in order to facilitate the installation of the transmitting end and the receiving end of the third photoelectric sensor 6, a pair of the third photoelectric sensor 6 is provided, and are relatively arranged on the left and right sides of each workstation of the plate chain device 1, and the height of the third photoelectric sensor 6 corresponds to the bottom edge position of the body in white 10 after it is parked in place.
[0021] Preferably, in combination with the above scheme, in order to prevent personnel from crossing the plate chain device 1 and causing safety hazards, a pair of safety gratings 7 are also provided on the side of each workstation of the plate chain device 1, and the safety grating 7 is arranged in front of the white body 10 after it stops in place at each workstation. Since there is a certain interval between the two vehicles at every two workstations, when the plate chain drives the body to move, there is a fixed interval movement time. When a person crosses the plate chain, the safety grating 7 detects that it is blocked by foreign objects before the interval movement time, and automatically disconnects the plate chain power supply to ensure the safety of the personnel. The safety grating 7 also includes a transmitting end and a receiving end, and can adopt the LCS1435G1NT / PZ model provided by Shandong Keli Optoelectronic Technology Co., Ltd.
[0022] Preferably, in combination with the above solution, in order to facilitate the installation of the safety grating 7, the safety grating 7 is fixedly arranged on the ground on the left and right sides of the plate chain device 1 through a bracket.
[0023] The working principle and steps of this utility model:
[0024] When the plate chain device 1 moves, after the first photoelectric sensor 4 and the second photoelectric sensor 5 simultaneously detect that the front leg 2 and the rear leg 3 are blocked, the plate chain stops moving, and the plate chain is in place signal is fed back to the PLC second controller of the EMS aerial suspension trolley through the PLC first controller; after receiving the plate chain in place signal, the EMS trolley lowers the body-in-white and parks the body-in-white on the front leg 2 and the rear leg 3 of the plate chain; when the body-in-white is parked in place, the third photoelectric sensor 6 detects that the bottom edge of the body-in-white is in place, and feeds back a signal to the PLC second controller of the EMS trolley, and the EMS trolley automatically opens the clamp, rises to a safe height and then automatically moves forward.
[0025] After the plate chain system of the old workshop is simply modified through the above-mentioned hardware, it can automatically realize the function of transferring the white body, without the need for major reconstruction of the workshop, thus reducing the construction period and ensuring production efficiency.
[0026] It should be noted that all directional indications in the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0027] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or they are directly applied to other occasions without improvement, they all fall within the protection scope of the utility model.
Claims
1. A body-in-white transfer and adjustment line device, comprising a plate chain device (1), each station of the plate chain device (1) is provided with a front support leg (2) and a rear support leg (3) for supporting the front and rear sides of the body-in-white (10), wherein: A first photoelectric sensor (4) and a second photoelectric sensor (5) are respectively arranged at the positions corresponding to the front legs (2) and the rear legs (3) on the side of each workstation of the plate chain device (1); a third photoelectric sensor (6) for detecting whether the body-in-white (10) is parked in place is arranged on the side of each workstation of the plate chain device (1); the first photoelectric sensor (4) and the second photoelectric sensor (5) are both connected to the first controller of the plate chain device (1); and the third photoelectric sensor (6) is connected to the second controller of the EMS aerial suspension trolley.
2. The body-in-white transfer and adjustment line device according to claim 1 is characterized in that: The first photoelectric sensor (4), the second photoelectric sensor (5), and the third photoelectric sensor (6) are all fixedly arranged on the ground on the left and right sides of the plate chain device (1) through brackets.
3. The body-in-white transfer and adjustment line device according to claim 1 or 2, characterized in that: A pair of the first photoelectric sensors (4) are arranged relatively on the left and right sides of each workstation of the plate chain device (1).
4. The body-in-white transfer and adjustment line device according to claim 1 or 2, characterized in that: A pair of the second photoelectric sensors (5) are arranged relatively on the left and right sides of each workstation of the plate chain device (1).
5. The body-in-white transfer and adjustment line device according to claim 1 or 2, characterized in that: A pair of the third photoelectric sensors (6) are arranged relatively on the left and right sides of each workstation of the plate chain device (1), and the height of the third photoelectric sensors (6) corresponds to the bottom edge position of the body-in-white (10) after it stops in place.
6. The body-in-white transfer and adjustment line device according to claim 1 is characterized in that: A pair of safety gratings (7) are also arranged on the side of each workstation of the plate chain device (1), and the safety gratings (7) are arranged in front of the white body (10) after it stops in place at each workstation.
7. The body-in-white transfer and adjustment line device according to claim 6 is characterized in that: The safety grating (7) is fixedly arranged on the ground on the left and right sides of the plate chain device (1) through a bracket.