Sorting and arranging device
The sorting and arranging device automates the separation of air conditioner connecting pipes using a chuck and feeding mechanism, reducing labor intensity and improving efficiency by eliminating manual handling.
Patent Information
- Application Number
- CN202421031800.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Manual sorting and arranging of air conditioner connecting pipes results in high labor intensity, increased production costs, and reduced efficiency due to frequent bending and carrying of heavy objects, leading to potential occupational injuries.
A sorting and arranging device with a chuck and automatic feeding mechanism, featuring alternately arranged slots for qualified and unqualified products, a motor-driven main shaft, and a piston rod cylinder system to facilitate automated sorting and arranging.
Reduces labor intensity, lowers production costs, and enhances efficiency by automating the sorting process, ensuring stable feeding and accurate separation of air conditioner connecting pipes without manual handling.
Smart Images

Figure CN222248967U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sorting and arranging equipment, and in particular relates to a sorting and arranging device. Background Art
[0002] With the popularity of air conditioners in daily life, air conditioner connecting pipes are important components, and their quality and production efficiency directly affect the overall performance and production cost of air conditioners. In order to meet the market demand for high-quality air conditioner connecting pipes, air conditioner manufacturers are increasingly inclined to use automated production lines to produce air conditioner connecting pipes. For example, through high-precision machinery and advanced visual inspection technology, the size, shape and surface quality of air conditioner connecting pipes can be strictly controlled to reduce the defective rate.
[0003] At present, on most production lines, after the completion of production, the air conditioning connecting pipes still need to be manually sorted and organized into qualified products or unqualified products. The qualified air conditioning connecting pipes are manually carried by workers to the coiling machine or the next processing link for production. In this process, workers need to bend down frequently and carry heavy objects (such as copper connecting pipes may be heavy) when sorting, organizing and carrying air conditioning connecting pipes. The labor intensity is high, and workers repeating such actions for a long time can easily lead to physical fatigue and occupational injuries; at the same time, relying heavily on manual labor will significantly increase production costs and reduce efficiency.
[0004] Therefore, it is urgent to develop a device that can automatically sort and organize qualified products and unqualified products of air-conditioning connecting pipes. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a sorting and arranging device, which effectively solves the problems of high labor intensity, high sorting and arranging cost and low efficiency when workers currently sort and arrange air-conditioning connecting pipes.
[0006] To achieve the above purpose, the technical solution provided by the utility model is as follows:
[0007] A sorting and arranging device comprises a bottom bracket, a motor column and a bearing column, wherein the motor column and the bearing column are respectively fixedly mounted on the bottom bracket by a bolt pair; a motor cover is fixedly mounted on the top of the motor column by a bolt pair, a motor is mounted inside the motor cover, and the motor is fixedly mounted on the top of the motor column by a bolt pair; an output end of the motor is connected to one end of a main shaft by a tightening sleeve, a chuck is fixedly mounted on the main shaft at an equal distance, the other end of the main shaft is mounted between two bearing columns, a bearing cover is arranged on the outside of the other end of the main shaft, and the bearing cover is fixedly mounted on the two bearing columns by a bolt pair; a feeding mechanism is fixedly mounted on one side of the upper surface of the bottom bracket by a bolt pair, and a base is fixedly mounted on the bottom of the bottom bracket.
[0008] Furthermore, the feeding mechanism can pass between the two bearing columns.
[0009] Furthermore, the feeding mechanism includes a slider guide, a large-diameter opening clamp and a single-piston rod cylinder; a slider is clamped and installed on the slider guide, and the slider is fixedly installed on the left and right sides of the bottom of the large-diameter opening clamp; the single-piston rod cylinder is connected to a first piston rod, and the first piston rod is connected to the large-diameter opening clamp.
[0010] Furthermore, the large-caliber opening clamp includes a clamping arm and a double-piston rod cylinder, both ends of the double-piston rod cylinder are connected to a second piston rod, and the second piston rod is connected to the lower part of the clamping arm.
[0011] Furthermore, the chuck comprises slots for qualified products and slots for unqualified products, and the slots for qualified products and the slots for unqualified products are alternately distributed at four equally divided points on the circumference of the chuck.
[0012] Furthermore, the opening edge of the qualified product slot is designed with an inward flange.
[0013] Furthermore, the opening of the defective product slot is an open structure.
[0014] Furthermore, the qualified product slot and the unqualified product slot are both compatible with the air conditioner connecting pipe.
[0015] Furthermore, the qualified product slot and the unqualified product slot can accommodate three air-conditioning connecting rods.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] (1) The utility model is provided with a chuck, and slots for qualified products and slots for unqualified products are alternately arranged at four equally divided points on the circumference of the chuck. The air-conditioning connecting pipes are inspected by visual inspection technology on the production line, and the detected qualified products and unqualified products are pushed into the corresponding slots on the chuck; the main shaft is driven by a motor to rotate a certain angle, and since the opening of the unqualified product slot is an open mechanism, it is conducive for the unqualified products to slide out of the slot under the action of gravity; the edge of the opening of the qualified product slot is designed with an inward flange to prevent the air-conditioning connecting pipe pushed into the slot from sliding out of the slot when it is sent out by the feeding mechanism.
[0018] (2) The utility model is provided with an automatic feeding mechanism, including a slider guide rail, a large-diameter open clamp and a single-piston rod cylinder; the large-diameter open clamp is used to clamp the air-conditioning connecting pipe in the qualified product slot, further ensuring the stability of the air-conditioning connecting pipe during the feeding process; when in use, the single-piston rod cylinder is inhaled, the first piston rod is extended, and the slider is pushed forward along the slider guide rail, thereby driving the large-diameter open clamp installed on the slider to slide forward to complete the feeding; after the feeding is completed, the single-piston rod cylinder is exhausted, the first piston rod is retracted, and the slider returns to the initial position along the slider guide rail to prepare for the next feeding; the utility model uses the cylinder to effectively drive the feeding mechanism to achieve accurate and reliable sliding on the slider guide rail, meeting the needs of continuous and efficient feeding in automated production.
[0019] (3) The utility model provides a sorting and arranging device, which, through the coordinated action of the chuck and the feeding mechanism, avoids the phenomenon of workers frequently bending over and carrying heavy objects when sorting and arranging air-conditioning connecting pipes, thereby reducing the labor intensity of workers, significantly improving the automation level of sorting and sorting in the production of air-conditioning connecting pipes, reducing labor costs, and improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a sorting and arranging device of the utility model (wherein: (a) is the main view, and (b) is the left view);
[0021] Figure 2 This is a front view of a feeding mechanism of a sorting and arranging device of the utility model;
[0022] Figure 3 This is a left view of a feeding mechanism of a sorting and arranging device of the utility model;
[0023] Figure 4 The utility model is a schematic diagram of a chuck structure of a sorting and arranging device.
[0024] In the figure: 1 bottom bracket, 2 motor column, 3 motor, 4 motor cover, 5 main shaft, 6 chuck, 61 qualified product slot, 62 unqualified product slot, 7 air conditioning connecting pipe, 8 feeding mechanism, 81 slider guide, 82 large-diameter opening clamp, 821 clamping arm, 822 double piston rod cylinder, 823 second piston rod, 83 single piston rod cylinder, 84 air conditioning connecting pipe, 85 slider, 86 first piston rod, 9 bearing column, 10 bearing cover, 11 base. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model provides a sorting and arranging device. The technical solution of the utility model is further described below in conjunction with the accompanying drawings:
[0027] See also Figure 1 It can be known that the sorting and sorting device provided by the utility model comprises a bottom bracket 1, a motor column 2 and a bearing column 9, and the motor column 2 and the bearing column 9 are respectively fixedly mounted on the bottom bracket 1 by a bolt pair; a motor cover 4 is fixedly mounted on the top of the motor column 2 by a bolt pair, a motor 3 is mounted inside the motor cover 4, and the motor 3 is fixedly mounted on the top of the motor column 2 by a bolt pair; the output end of the motor 3 is connected to one end of the main shaft 5 by a tightening sleeve, a chuck 6 is fixedly mounted on the main shaft 5 at an equal distance, the other end of the main shaft 5 is mounted between the two bearing columns 9, and a bearing cover 10 is provided on the outside of the other end of the main shaft 5, and the bearing cover 10 is fixedly mounted on the two bearing columns 9 by a bolt pair; a feeding mechanism 8 is fixedly mounted on one side of the upper surface of the bottom bracket 1 by a bolt pair, and a base 11 is fixedly mounted on the bottom of the bottom bracket 1, and the feeding mechanism 8 can pass between the two bearing columns 9.
[0028] See also Figure 1 , Figure 2 and Figure 3 It can be seen that the feeding mechanism 8 of the utility model includes a slider guide 81, a large-diameter opening clamp 82 and a single-piston rod cylinder 83; a slider 85 is clamped and installed on the slider guide 81, and the slider 85 is fixedly installed on the left and right sides of the bottom of the large-diameter opening clamp 82; the single-piston rod cylinder 83 is connected to the first piston rod 86, and the first piston rod 86 is connected to the large-diameter opening clamp 82; the large-diameter opening clamp 82 includes a clamping arm 821 and a double-piston rod cylinder 822, and the two ends of the double-piston rod cylinder 822 are connected to the second piston rod 823, and the second piston rod 823 is connected to the lower part of the clamping arm 821; the large-diameter opening clamp 82 is used to clamp the air-conditioning connecting pipe in the qualified product slot, which further ensures the stability of the air-conditioning connecting pipe during the feeding process.
[0029] See also Figure 1 and Figure 4It can be seen that the chuck 6 of the utility model includes a qualified product slot 61 and a failed product slot 62, and the qualified product slot 61 and the failed product slot 62 are alternately distributed at four equally divided points on the chuck circumference; the opening edge of the qualified product slot 61 is designed with an inward flange to prevent the air-conditioning connecting pipe pushed into the slot from sliding out of the slot when it is sent out through the feeding mechanism; the opening of the failed product slot 62 is an open structure, which is conducive to the failed products sliding out of the slot under the action of gravity; the qualified product slot 61 and the failed product slot 62 are both compatible with the air-conditioning connecting pipe 84; the qualified product slot 61 and the failed product slot 62 can accommodate 3 air-conditioning connecting rods.
[0030] Working principle of the utility model: when in use, the air conditioning connecting pipe 84 inspected by visual inspection technology on the production line is pushed into the corresponding slots on the chuck 6 according to qualified products and unqualified products, and the motor 3 drives the main shaft 5 to rotate a certain angle, and the unqualified products slide out of the slots under the action of gravity; the large-diameter opening clamp 82 clamps the air conditioning connecting pipe 84 in the qualified product slot, and the single piston rod cylinder 83 is inhaled, and the first piston rod 86 extends and pushes the slider 85 to slide forward along the slider guide rail 81, thereby driving the large-diameter opening clamp 82 installed on the slider 85 to slide forward to complete the feeding. The utility model avoids the phenomenon of workers frequently bending over and carrying heavy objects when sorting and arranging the air conditioning connecting pipes 84 through the mutual coordination of the chuck 6 and the feeding mechanism 8, reduces the labor intensity of workers, significantly improves the automation level of sorting and sorting in the production of air conditioning connecting pipes 84, reduces labor costs, and improves production efficiency and product quality.
[0031] The above is a detailed introduction to a sorting and sorting device provided by the utility model. The above embodiments are only used to illustrate the technical solution of the utility model but not to limit it. Those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.
Claims
1. A sorting and arranging device, characterized in that: The invention comprises a bottom bracket (1), a motor column (2) and a bearing column (9), wherein the motor column (2) and the bearing column (9) are respectively fixedly mounted on the bottom bracket (1) by means of a bolt pair; a motor cover (4) is fixedly mounted on the top of the motor column (2) by means of a bolt pair, a motor (3) is mounted inside the motor cover (4), and the motor (3) is fixedly mounted on the top of the motor column (2) by means of a bolt pair; an output end of the motor (3) is connected to one end of a main shaft (5) by means of a tightening sleeve, a chuck (6) is fixedly mounted on the main shaft (5) at an equal distance, the other end of the main shaft (5) is mounted between two bearing columns (9), a bearing cover (10) is provided outside the other end of the main shaft (5), and the bearing cover (10) is fixedly mounted on the two bearing columns (9) by means of a bolt pair; a feeding mechanism (8) is fixedly mounted on one side of the upper surface of the bottom bracket (1) by means of a bolt pair, and a base (11) is fixedly mounted on the bottom of the bottom bracket (1).
2. A sorting and arranging device according to claim 1, characterized in that: The feeding mechanism (8) can pass between the two bearing columns (9).
3. A sorting and arranging device according to claim 2, characterized in that: The feeding mechanism (8) comprises a slider guide rail (81), a large-diameter opening clamp (82) and a single-piston rod cylinder (83); a slider (85) is mounted on the slider guide rail (81), and the slider (85) is fixedly mounted on the left and right sides of the bottom of the large-diameter opening clamp (82); the single-piston rod cylinder (83) is connected to a first piston rod (86), and the first piston rod (86) is connected to the large-diameter opening clamp (82).
4. A sorting and arranging device according to claim 3, characterized in that: The large-caliber opening clamp (82) comprises a clamping arm (821) and a double-piston rod cylinder (822), the two ends of the double-piston rod cylinder (822) being connected to a second piston rod (823), and the second piston rod (823) being connected to the lower part of the clamping arm (821).
5. A sorting and arranging device according to claim 1, characterized in that: The chuck (6) comprises a qualified product card slot (61) and a failed product card slot (62), wherein the qualified product card slot (61) and the failed product card slot (62) are alternately distributed at four equally divided points on the chuck circumference.
6. A sorting and arranging device according to claim 5, characterized in that: The opening edge of the qualified product slot (61) is designed with an inward flange.
7. A sorting and arranging device according to claim 5, characterized in that: The opening of the defective product slot (62) is an open structure.
8. A sorting and arranging device according to claim 6 or 7, characterized in that: The qualified product slot (61) and the unqualified product slot (62) are both compatible with the air conditioner connecting pipe (84).
9. A sorting and arranging device according to claim 8, characterized in that: The qualified product slot (61) and the unqualified product slot (62) can accommodate three air-conditioning connecting rods.
