SMT material box type material receiving machine
By designing an SMT material box type material collector, the upper transmission mechanism, conveying track and material pushing mechanism are used to realize the automatic material collection of the SMT production line, solving the problem of frequent manual operations, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202420288558.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-07
AI Technical Summary
The lack of automated material collection equipment in the SMT production line has led to frequent manual operations and increased production costs and labor intensity.
An SMT material box type material collector is designed, including an upper transmission mechanism, a conveying track, a material pushing mechanism and a lower transmission mechanism. The automatic transmission and aggregate operation of the material box are realized through electrical control components and a variety of motor drives.
The automatic material collection process of the SMT production line is realized, which reduces the frequency of manual operation, improves production efficiency and reduces costs.
Smart Images

Figure CN222248975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of SMT plate transmission, in particular to an SMT material box type material receiving machine. Background Art
[0002] SMT (Surface Mounted Technology) is the most popular technology and process in the current electronic assembly industry. The board formed by mounting electronic components on the PCB board through SMT technology is called SMT board. In the production and preparation process, in order to save labor on the SMT production line and reduce production costs, it is necessary to design an SMT board receiving equipment that can operate automatically. Utility Model Content
[0003] In view of this, the purpose of the utility model is to provide an SMT material box type material receiving machine, aiming to achieve the purpose of automating the material receiving process for the SMT production line.
[0004] To achieve the above objectives, the utility model discloses an SMT material box type material receiving machine, comprising:
[0005] A frame, used for carrying or installing various components of the material box type material receiving machine;
[0006] An electric control assembly, serving as a control mechanism for the material box type material receiving machine, comprises an operation panel and a main control box mounted on the frame;
[0007] An upper conveying mechanism, mounted on the frame and located on one side of the electric control assembly, for conveying the empty material box to the material collection position;
[0008] Wherein, a conveying track is provided on the side of the material collection position away from the upper transmission mechanism, and a material pushing mechanism is provided between the conveying tracks;
[0009] A first motor, mounted on the frame, for raising or lowering the aggregate level;
[0010] The lower conveying mechanism is installed on the frame and located below the upper conveying mechanism, and is used to convey the material box after material collection to the production line.
[0011] The utility model is further configured as follows: the upper transmission mechanism comprises a second motor and an upper transmission belt.
[0012] The utility model is further configured as follows: the pushing mechanism comprises a pushing cylinder and a pushing rod, and the pushing cylinder can drive the pushing rod to perform linear reciprocating motion.
[0013] The utility model is further configured as follows: the lower layer transmission mechanism comprises a third motor and a lower layer transmission belt.
[0014] The utility model is further configured as follows: the first motor, the second motor and the third motor are all winding motors.
[0015] The utility model is further configured as follows: a clamping cylinder is arranged on the material collection position.
[0016] The utility model is further configured as follows: a stepping motor is installed on the conveying track.
[0017] The utility model is further configured as follows: an indicator light is installed on the top of the frame, and feet are installed on the bottom of the frame.
[0018] The utility model is further configured as follows: a ball screw is installed on the frame.
[0019] The utility model is further configured as follows: a barometer is also installed on the frame.
[0020] In summary, compared with the prior art, the utility model provides an SMT material box type material receiving machine, which realizes the process purpose of automatic material receiving for the SMT production line through the arrangement of components such as the upper transmission mechanism, the conveying track, the material pushing mechanism and the lower transmission mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the internal three-dimensional structure of an SMT material box type material receiving machine provided in this embodiment;
[0023] Figure 2 It is a schematic diagram of the overall structure of an SMT material box type material receiving machine provided in this embodiment.
[0024] Figure numerals: 1. Frame; 2. Operation panel; 3. Main control box; 4. Collection position; 5. Conveying track; 6. First motor; 7. Second motor; 8. Upper conveyor belt; 9. Pushing cylinder; 10. Pushing rod; 11. Third motor; 12. Lower conveyor belt; 13. Clamping cylinder; 14. Stepping motor; 15. Indicator light; 16. Machine foot; 17. Ball screw; 18. Pressure gauge. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0026] In the description of the present invention, it should be noted that the terms "front", "rear", "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, it can also be the internal connection of two components, it can be a wireless connection, or it can be a wired connection. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] In addition, the technical features involved in the different embodiments of the present invention described above can be combined with each other as long as they do not conflict with each other.
[0029] An SMT material box type receiving machine, such as Figure 1 and Figure 2 As shown, including:
[0030] Frame 1, used for carrying or installing various components of the material box type receiving machine;
[0031] In this embodiment, an indicator light 15 is installed on the top of the rack 1 , and a foot 16 is installed on the bottom of the rack 1 .
[0032] It should be noted that, in the specific implementation process, the indicator light 15 is used to indicate the working status of the material box type material receiving machine; there are six machine feet 16, which are distributed in a matrix at the bottom of the frame 1 to prevent the frame 1 from directly contacting the ground, thereby achieving the purpose of protecting the material box type material receiving machine.
[0033] It should be further explained that, in the specific implementation process, the models of the machine foot 16 and the indicator light 15 can be selectively set according to actual conditions, and no specific limitation is made here.
[0034] The electric control assembly, as the control mechanism of the material box type receiving machine, includes an operation panel 2 and a main control box 3 installed on the frame 1;
[0035] It should be noted that, in the specific implementation process, the operation panel 2 and the main control box 3 are electrically connected through a wiring harness cable. The staff can control the operation of the main control box 3 through the operation panel 2, and then control the material box type material receiving machine to enter a variety of working modes to meet different actual work requirements.
[0036] The upper conveying mechanism is installed on the frame 1 and is located on one side of the electric control assembly, and is used to convey the empty material box to the collection position 4;
[0037] Among them, a conveying track 5 is provided on the side of the material collection position 4 away from the upper transmission mechanism, and a material pushing mechanism is provided between the conveying tracks 5;
[0038] In this embodiment, a stepping motor 14 is installed on the conveying track 5 .
[0039] It should be noted that, in the specific implementation process, under the action of the stepper motor 14 and the conveying track 5, the PCB board can be transferred from the host computer to one side of the collection position 4 to be pushed into the material box by the pushing mechanism.
[0040] A first motor 6, mounted on the frame 1, for raising or lowering the aggregate level 4;
[0041] In this embodiment, the upper conveying mechanism includes a second motor 7 and an upper conveying belt 8 .
[0042] It should be noted that, in a specific implementation process, the upper conveyor belt 8 can convey the empty material box to the collection position 4 under the drive of the second motor 7 .
[0043] In this embodiment, the pushing mechanism includes a pushing cylinder 9 and a pushing rod 10 which are connected to each other. The pushing cylinder 9 can drive the pushing rod 10 to perform linear reciprocating motion.
[0044] It should be noted that, in the specific implementation process, under the control of the first motor 6, the height of the material collection position 4 is flexibly adjustable; in normal operation, due to the synchronous and organic performance of the push plate action and the descending action of the material collection position 4, each empty position to be received by the PCB board in the material box can be horizontally aligned with the conveying track 5, so that each PCB board can be pushed smoothly into the material box by the push rod to complete the material receiving action.
[0045] The lower conveying mechanism is installed on the frame 1 and is located below the upper conveying mechanism, and is used to convey the material box after the collection to the production line.
[0046] In this embodiment, the lower-layer transmission mechanism includes a third motor 11 and a lower-layer transmission belt 12 .
[0047] It should be noted that, in the specific implementation process, the lower conveyor belt 12, driven by the third motor 11, can transfer the material box full of PCB boards from the material box type receiving machine to the production line, thereby completing the entire receiving process.
[0048] In this embodiment, the first motor 6 , the second motor 7 and the third motor 11 are all winding motors.
[0049] It should be noted that, in some embodiments, the types of the first motor 6 , the second motor 7 and the third motor 11 can be selectively set according to actual conditions and are not specifically limited here.
[0050] In this embodiment, a clamping cylinder 13 is provided on the material collecting position 4 .
[0051] It should be noted that, in the specific implementation process, the clamping cylinder 13 can clamp the empty material box transported to the material collection position 4 to ensure the stability of the material box during the material collection operation.
[0052] In this embodiment, a ball screw 17 is installed on the frame 1 .
[0053] It should be noted that, in the specific implementation process, the provision of the ball screw 17 can reduce the wear and tear of the box-type material receiver during operation, so as to achieve the purpose of protecting the box-type material receiver.
[0054] In this embodiment, a barometer 18 is also installed on the frame 1.
[0055] It should be noted that, in the specific implementation process, the pressure gauge 18 can be used to display and monitor the working air pressure in the material box type receiving machine.
[0056] The working principle or operation flow of this embodiment is as follows: first, an empty material box is placed on the upper conveyor belt 8, and the second motor 7 is started by one button through the operation panel 2 to transfer the empty material box to the collection position 4; secondly, the collection position 4 is lowered to a position horizontally aligned with the conveyor track 5 by the first motor 6, and the electrical signal is transmitted to the main control module inside the main control box 3; furthermore, the main control box 3 sends a board request signal to the upper computer, and the upper computer and the conveyor track 5 convey the PCB board to one side of the collection position 4. At this time, the main control box 3 instructs the pushing mechanism to push the PCB board into the material box; finally, the material box full of PCB boards is transferred to the material receiving production line through the lower conveyor belt 12, thereby achieving the process purpose of automating the material receiving for the SMT production line.
[0057] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. An SMT material box type material receiving machine, characterized in that: include: A frame (1) for carrying or installing various components of the material box type material receiving machine; An electric control component, serving as a control mechanism of the material box type material receiving machine, comprises an operation panel (2) and a main control box (3) mounted on the frame (1); An upper transport mechanism, mounted on the frame (1) and located on one side of the electric control assembly, for transporting the empty material box to the material collection position (4); Wherein, a conveying track (5) is provided on the side of the material collection position (4) away from the upper transmission mechanism, and a material pushing mechanism is provided between the conveying tracks (5); A first motor (6) mounted on the frame (1) and used to raise or lower the aggregate level (4); The lower-layer transmission mechanism is installed on the frame (1) and is located below the upper-layer transmission mechanism, and is used to transmit the material box after material collection to the production line.
2. The SMT material box type material receiving machine according to claim 1, characterized in that: The upper transmission mechanism comprises a second motor (7) and an upper transmission belt (8).
3. The SMT material box type material receiving machine according to claim 1 or 2, characterized in that: The pushing mechanism comprises a pushing cylinder (9) and a pushing rod (10), and the pushing cylinder (9) can drive the pushing rod (10) to perform linear reciprocating motion.
4. The SMT material box type material receiving machine as claimed in claim 2, characterized in that: The lower layer transmission mechanism comprises a third motor (11) and a lower layer transmission belt (12).
5. The SMT material box type material receiving machine as claimed in claim 4, characterized in that: The first motor (6), the second motor (7) and the third motor (11) are all winding motors.
6. The SMT material box type material receiving machine according to claim 1, characterized in that: A clamping cylinder (13) is provided on the material collection position (4).
7. The SMT material box type material receiving machine according to claim 1 or 6, characterized in that: A stepping motor (14) is installed on the conveying track (5).
8. The SMT material box type material receiving machine according to claim 7, characterized in that: An indicator light (15) is installed on the top of the frame (1), and a foot (16) is installed on the bottom of the frame (1).
9. The SMT material box type material receiving machine according to claim 1 or 8, characterized in that: A ball screw (17) is installed on the frame (1).
10. The SMT material box type material receiving machine according to claim 9, characterized in that: A barometer (18) is also installed on the frame (1).
