Strip-shaped material winding device
Through the design of the belt material retraction device, the combination of detection rod and control circuit is used to realize automatic retraction of belt material, solving the problems of blockage and accumulation of discharge ports, and improving machine stability and on-site safety.
Patent Information
- Application Number
- CN202420562437.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The untimely cleaning of the strip material at the work machine table leads to blockage, causing machine failure, and accumulates for a long time.
A belt material reel device is designed, including a motor, material reel, detection rod and control circuit. It uses the lever principle of the detection rod and the touch switch to automatically reel the belt material to prevent blockage and accumulation.
It effectively avoids machine failures and accumulation caused by blockage of strip materials, and improves machine stability and on-site safety.
Smart Images

Figure CN222249562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material collection technology, in particular to a strip material collection device. Background Art
[0002] If the strip material is not cleaned in time during the discharge process from the working machine, it will often cause the discharge port to be blocked and then cause shutdown or collision. In addition, as the discharged strip material becomes longer and longer and piles up messily on the site, there may be a risk of tripping workers. Utility Model Content
[0003] The utility model provides a strip material winding device, which can improve machine stability and on-site safety.
[0004] The strip material winding device comprises:
[0005] Motor;
[0006] A material receiving reel, wherein the rotating shaft of the motor passes through the center of the material receiving reel and is fixedly connected to the material receiving reel;
[0007] A detection rod, the detection rod is fixed on a fulcrum to form a lever, the distance from the first end of the detection rod to the fulcrum is greater than the distance from the second end of the detection rod to the fulcrum, the first end of the detection rod is provided with a guide rod perpendicular to the detection rod, the guide rod acts on the strip material by its own weight, and the strip material is connected to the feed port of the take-up reel;
[0008] A control circuit, wherein the control circuit includes a first switch and a second switch, wherein the first switch is located above the second switch, and the second end of the detection rod is located between the first switch and the second switch. When the first switch is closed due to the first end of the detection rod descending due to its own weight and the second end of the detection rod rising, the motor is started to drive the winding reel to rotate and rewind the material. When the second switch is disconnected due to the first end of the detection rod rising due to the tensioning of the strip material and the second end of the detection rod descending, the motor stops rotating.
[0009] Optionally, a tape guide roller is further provided on the tape guide rod, the tape guide roller is passed through the tape guide rod, and the tape guide roller can rotate relative to the tape guide rod.
[0010] Optionally, both ends of the tape guide roller are respectively provided with limiting structures protruding from the surface of the tape guide roller along the periphery of the tape guide roller, and the strip material is located between the two limiting structures.
[0011] Optionally, the control circuit further includes a relay, the coil of the relay, the first switch, the second switch and the motor are connected in series at both ends of a DC power supply, and the switch of the relay is connected in parallel at both ends of the first switch.
[0012] Optionally, the strip material winding device further includes a circuit board, and the relay, the first switch, the second switch, the motor and the DC power supply are arranged on the circuit board.
[0013] Optionally, the strip material winding device also includes a box body, and the relay, the first switch, the second switch, the motor, the DC power supply and the circuit board are placed in the box body, the circuit board is perpendicular to the bottom plate of the box body and is in contact with the back plate of the box body, the first end of the detection rod passes through the side plate of the box body and extends out of the box body, and the rotating shaft of the motor is perpendicular to the circuit board and extends outward through the back plate of the box body.
[0014] Optionally, the side plates and the bottom plate of the box body are provided with guide holes, the detection rod passes through the guide holes, and the guide holes are used to limit the movement of the detection rod in a direction perpendicular to the bottom plate.
[0015] Optionally, a support portion is further provided on the circuit board, the support portion is provided with a fixed axis perpendicular to the circuit board, the support portion can rotate around the fixed axis, and the detection rod passes through the support portion and is fixedly connected to the support portion.
[0016] Optionally, a fixing arm is further provided on the rear plate of the box body, and the fixing arm extends in a direction perpendicular to the side plate of the box body. A fixing hole is provided at the end of the fixing arm, and the fixing arm is used to fix the box body on a working machine for discharging strip materials. When the box body is in a fixed state, the central symmetry plane of the winding reel and the center of the discharge port for discharging the strip materials are in the same plane.
[0017] Optionally, the side plate of the box body is further provided with a threading hole, and the external power line passes through the threading hole and is connected to the DC power supply in the box body;
[0018] A main power switch is arranged on the front plate of the box body.
[0019] The utility model provides a strip material winding device, comprising a motor, a winding reel, a detection rod and a control circuit, wherein the rotating shaft of the motor passes through the center of the winding reel and is fixedly connected to the winding reel, the detection rod is fixed on a fulcrum to form a lever, the distance from the first end of the detection rod to the fulcrum is greater than the distance from the second end of the detection rod to the fulcrum, the first end of the detection rod is provided with a guide rod perpendicular to the detection rod, the guide rod acts on the strip material by its own weight, the strip material is connected to the feeding port of the winding reel, the control circuit comprises a first switch and a second switch, the first switch is located above the second switch, the second end of the detection rod is located between the first switch and the second switch, when the first end of the detection rod descends due to its own weight and the second end of the detection rod rises and is triggered to close, the motor starts, drives the winding reel to rotate and rewind the material, and when the second switch is disconnected when the first end of the detection rod rises due to the tensioning of the strip material and the second end of the detection rod descends and is triggered to close, the motor stops rotating. The utility model ingeniously utilizes the lever principle of the detection rod and combines it with a touch switch to complete the automatic reeling of the strip material, thereby avoiding machine failure caused by the blockage of the strip material and the potential safety hazard caused by the accumulation of the strip material, thereby improving the machine stability and on-site safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described in detail below based on the drawings and embodiments.
[0021] Figure 1 An internal structure diagram of a strip material winding device provided by an embodiment of the utility model;
[0022] Figure 2 It is a front view of the strip material winding device;
[0023] Figure 3 It is a top view of the strip material winding device;
[0024] Figure 4 It is a side view of the strip material winding device;
[0025] Figure 5 It is a schematic diagram of the cooperation between the strip material winding device and the working machine;
[0026] Figure 6 A schematic diagram of a control circuit improved according to an embodiment of the utility model. DETAILED DESCRIPTION
[0027] In order to make the technical problems solved by the utility model, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the utility model will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly stipulated and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.
[0030] Figure 1 This is an internal structure diagram of a strip material winding device provided by an embodiment of the utility model. Figure 2 This is the front view of the strip material winding device. Figure 3 It is a top view of the strip material winding device. Figure 4 It is a side view of the strip material winding device. Figure 5 This is a schematic diagram of the cooperation between the strip material winding device and the working machine, refer to Figure 1-Figure 5 , the strip material winding device comprises:
[0031] The motor M, illustratively, in the embodiment of the present utility model, the motor M may be a DC motor.
[0032] The winding reel 110, the rotating shaft of the motor M passes through the center of the winding reel 110, and is fixedly connected to the winding reel 110. Exemplarily, the winding reel 110 generally includes a shaft tube and two discs, the two discs are respectively arranged at both ends of the shaft tube, and are arranged concentrically with the shaft tube. The center of the shaft tube is provided with a shaft hole, and the rotating shaft of the motor M passes through the shaft hole and is locked by a fixing pin or other locking mechanism, which is not limited in the embodiment of the utility model. When winding the material, one end of the strip material is connected to the shaft tube of the winding reel 110, and the motor M drives the winding reel 110 to wind the strip material onto the shaft tube.
[0033] The detection rod 120 is fixed on a fulcrum O to form a lever. The distance from the first end A of the detection rod 120 to the fulcrum O is greater than the distance from the second end B of the detection rod 120 to the fulcrum O. The first end A of the detection rod 120 is provided with a guide rod 121 perpendicular to the detection rod 120. The guide rod 121 guides the movement of the strip material. The guide rod 121 acts on the strip material by its own weight. The strip material is connected to the feed port of the take-up reel 110, that is, the strip material is discharged from the discharge port of the strip material and connected to the shaft tube of the take-up reel 110.
[0034] The control circuit includes a first switch SW1 and a second switch SW2. The first switch SW1 is located above the second switch SW2, and the second end B of the detection rod 120 is located between the first switch SW1 and the second switch SW2. When the first end A of the detection rod 120 descends due to its own weight and the second end B of the detection rod 120 rises and is triggered to close, the motor M starts to drive the material reel 110 to rotate and reel in; when the second switch SW2 is disconnected when the first end A of the detection rod 120 rises due to the tension of the strip material and the second end B of the detection rod 120 descends and is triggered to close, the motor M stops rotating.
[0035] For example, in the initial state, the first switch SW1 is in the open state, and the second switch SW2 is in the closed state. The first end A of the detection rod 120 drops due to its own weight, driving the strip material to be discharged from the discharge port of the working machine. The first end A of the detection rod 120 gradually drops, and the second end B of the detection rod 120 gradually rises. When the second end B of the detection rod 120 touches the first switch SW1, the first switch SW1 is closed, the circuit where the motor M is located is turned on, and the motor M starts, driving the material reel 110 to rotate and reel in the strip material. As the strip material is reeled in, the strip material is gradually tightened, so that the first end A of the detection rod 120 is gradually lifted, and the second end B of the detection rod 120 is gradually lowered. The first switch SW1 is disconnected, but during this period, the motor M is powered on by maintaining the circuit. When the second end B of the detection rod 120 touches the second switch SW2, the second switch SW2 is disconnected, cutting off the power circuit of the motor M, and the motor M stops rotating. The first end A of the detection rod 120 descends due to its own weight, driving the strip material to be discharged from the discharge port of the working machine, and repeating the above process, so that the strip material is automatically rolled up.
[0036] The strip material winding device provided by the embodiment of the utility model comprises a motor, a winding reel, a detection rod and a control circuit, the rotating shaft of the motor passes through the center of the winding reel and is fixedly connected to the winding reel, the detection rod is fixed on a fulcrum to form a lever, the distance from the first end of the detection rod to the fulcrum is greater than the distance from the second end of the detection rod to the fulcrum, the first end of the detection rod is provided with a guide rod perpendicular to the detection rod, the guide rod acts on the strip material by its own weight, the strip material is connected to the feeding port of the winding reel, the control circuit comprises a first switch and a second switch, the first switch is located above the second switch, the second end of the detection rod is located between the first switch and the second switch, when the first end of the detection rod descends due to its own weight and the second end of the detection rod rises and is triggered to close, the motor starts, drives the winding reel to rotate and rewind the material, and when the second switch is disconnected when the first end of the detection rod rises due to the tensioning of the strip material and the second end of the detection rod descends and is triggered, the motor stops rotating. The utility model ingeniously utilizes the lever principle of the detection rod and combines it with a touch switch to complete the automatic reeling of the strip material, thereby avoiding machine failure caused by the blockage of the strip material and the potential safety hazard caused by the accumulation of the strip material, thereby improving the machine stability and on-site safety.
[0037] Figure 6 A schematic diagram of a control circuit improved by an embodiment of the utility model is shown as follows: Figure 6 As shown, the control circuit includes a first switch SW1, a second switch SW2 and a relay, wherein the relay includes a coil KJ and a switch KA, the coil KJ of the relay, the first switch SW1, the second switch SW2 and the motor M are connected in series at both ends of the DC power supply DC, and the switch KA of the relay is connected in parallel at both ends of the first switch SW1.
[0038] Exemplarily, in the initial state, the first switch SW1 is in the open state, and the second switch SW2 is in the closed state. The first end A of the detection rod 120 drops due to its own weight, driving the strip material to be discharged from the discharge port of the working machine. The first end A of the detection rod 120 gradually drops, and the second end B of the detection rod 120 gradually rises. When the second end B of the detection rod 120 touches the first switch SW1, the first switch SW1 is closed, the coil KJ of the relay is energized, and the switch KA of the relay is attracted to complete the self-locking. The circuit where the motor M is located is turned on, and the motor M starts, driving the material reel 110 to rotate and reel in the strip material. As the strip material is reeled in, the strip material is gradually tightened, so that the first end A of the detection rod 120 is gradually lifted, and the second end B of the detection rod 120 is gradually lowered, and the first switch SW1 is disconnected. Since the switch KA of the relay is still closed, the motor M is still powered on, and the material reel 110 continues to rotate to reel in the strip material. When the second end B of the detection rod 120 touches the second switch SW2, the second switch SW2 is disconnected, cutting off the power circuit of the motor M, and the motor M stops rotating. At the same time, the coil KJ of the relay loses power, and the switch KA of the relay is disconnected. The first end A of the detection rod 120 drops due to its own weight, and the second end B rises. The second switch SW2 is closed again, and the next material collection cycle begins.
[0039] In some embodiments of the present invention, Figure 2-Figure 4 As shown, a belt guide roller 122 is also provided on the belt guide rod 121. The belt guide roller 122 is penetrated by the belt guide rod 121 and can rotate relative to the belt guide rod 121. The belt guide roller 122 acts on the belt material and can reduce the friction between the belt material and the belt guide rod 121.
[0040] In some embodiments of the present invention, Figure 2-Figure 4 As shown, both ends of the guide roller 122 are provided with limiting structures 1221 protruding from the cylindrical surface of the guide roller 122 along the periphery of the guide roller 122. During operation, the strip material is located between the two limiting structures 1221 to prevent the strip material from escaping from the guide roller 122.
[0041] In some embodiments of the present invention, Figure 1 As shown, the strip material winding device further includes a circuit board 130 , on which the relay, the first switch SW1 , the second switch SW2 , the motor M and the DC power supply are arranged.
[0042] In some embodiments of the present invention, Figure 1As shown, the strip material winding device also includes a box body 140, and the relay, the first switch SW1, the second switch SW2, the motor M, the DC power supply and the circuit board 130 are all placed in the box body 140. Exemplarily, the box body 140 is in the shape of a rectangular parallelepiped and hollow inside. The circuit board 130 is perpendicular to the bottom plate of the box body 140 and fits with the back plate of the box body 140. The first end A of the detection rod 120 passes through the side plate of the box body 140 and extends outward from the box body 140. The rotating shaft of the motor M is perpendicular to the circuit board 130 and extends outward through the back plate of the box body 140.
[0043] In some embodiments of the present invention, Figure 1 As shown, the side plates and the bottom plate of the box body 140 are provided with guide holes 141, and the detection rod 120 passes through the guide holes 141. The guide holes 141 are used to limit the movement of the detection rod 120 in a direction perpendicular to the bottom plate.
[0044] In some embodiments of the present invention, Figure 1 As shown, a support portion 150 is also provided on the circuit board 130 , and the support portion 150 is provided with a fixed axis perpendicular to the circuit board 130 . The support portion 150 can rotate around the fixed axis, and the detection rod 120 passes through the support portion 150 and is fixedly connected to the support portion 150 .
[0045] In some embodiments of the present invention, reference Figure 1-Figure 5 A fixing arm 160 is also provided on the rear plate of the box body 140. The fixing arm 160 extends in a direction perpendicular to the side plate of the box body 140. An end plate 161 is provided at the end of the fixing arm 160. A fixing hole is provided on the end plate 161. The fixing arm 160 is used to fix the box body 140 on the working machine for discharging the strip material. When the box body 140 is in a fixed state, the central symmetry plane of the take-up reel 110 and the center of the discharge port for discharging the strip material are in the same plane.
[0046] In some embodiments of the present invention, reference Figure 1-Figure 5 In order to improve the strength of the fixed arm 160 , a reinforcing rib 162 is provided along the side of the fixed arm 160 .
[0047] In some embodiments of the present invention, Figure 1 , 2 As shown, the side plate of the box body 140 is also provided with a threading hole 142, and the external power line passes through the threading hole 142 to be connected to the DC power supply in the box body 140, and the DC power supply converts the external power into the power required by the motor M. A main power switch 143 is provided on the front plate of the box body 140 for controlling whether to supply power to the strip material winding device.
[0048] For example, in a specific embodiment of the present invention, taking the receipt of chip tape as an example, the chips are usually delivered to customers in the form of rolls of tape materials when leaving the factory. The tape is usually a long strip made of plastic or other materials, with a series of chip packages on it, and each chip package is arranged at a fixed distance.
[0049] After receiving the tape, the user needs to burn the chip in the tape and write the pre-written program code into the chip's memory. The burning process usually uses an automatic tape chip feeder and burning equipment to complete the feeding and burning. After the burning is completed, the chip is peeled off from the tape and transferred to the tray, and the tape of the peeled chip is continuously discharged from the tape outlet. The tape is tough. As the tape continues to accumulate, it often gets blocked and causes poor discharge, which in turn causes shutdowns or collisions. In addition, the tape is getting longer and longer, and is piled up messily on site, which may pose a risk of tripping workers.
[0050] By applying the strip material winding device provided by any of the foregoing embodiments of the utility model to the collection of waste braids, the braids can be automatically wound up, thereby avoiding machine failures caused by braid blockage and safety hazards caused by braid accumulation, thereby improving machine stability and on-site safety.
[0051] It should be noted that the strip material winding device provided in the embodiment of the utility model can also be used in other strip material winding scenarios, such as cables, paper tapes, textile tapes, etc., and the embodiment of the utility model is not limited here.
[0052] In the description of this article, it is necessary to understand that the terms "up", "down", "left", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0053] In the description of this specification, the description with reference to the terms "an embodiment", "example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
[0054] In addition, it should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
[0055] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A strip material winding device, characterized in that: include: Motor; A material receiving reel, wherein the rotating shaft of the motor passes through the center of the material receiving reel and is fixedly connected to the material receiving reel; A detection rod, the detection rod is fixed on a fulcrum to form a lever, the distance from the first end of the detection rod to the fulcrum is greater than the distance from the second end of the detection rod to the fulcrum, the first end of the detection rod is provided with a guide rod perpendicular to the detection rod, the guide rod acts on the strip material by its own weight, and the strip material is connected to the feed port of the take-up reel; A control circuit, wherein the control circuit includes a first switch and a second switch, wherein the first switch is located above the second switch, and the second end of the detection rod is located between the first switch and the second switch. When the first switch is closed due to the first end of the detection rod descending due to its own weight and the second end of the detection rod rising, the motor is started to drive the winding reel to rotate and rewind the material. When the second switch is disconnected due to the first end of the detection rod rising due to the tensioning of the strip material and the second end of the detection rod descending, the motor stops rotating.
2. The strip material winding device according to claim 1, characterized in that: The belt guide rod is also provided with a belt guide roller, the belt guide roller is passed through the belt guide rod, and the belt guide roller can rotate relative to the belt guide rod.
3. The strip material winding device according to claim 2, characterized in that: Both ends of the belt guide roller are respectively provided with limiting structures protruding from the surface of the belt guide roller along the periphery of the belt guide roller, and the belt-shaped material is located between the two limiting structures.
4. The strip material winding device according to any one of claims 1 to 3, characterized in that: The control circuit also includes a relay, the coil of the relay, the first switch, the second switch and the motor are connected in series at both ends of a DC power supply, and the switch of the relay is connected in parallel at both ends of the first switch.
5. The strip material winding device according to claim 4, characterized in that: The strip material winding device further comprises a circuit board, and the relay, the first switch, the second switch, the motor and the DC power supply are arranged on the circuit board.
6. The strip material winding device according to claim 5, characterized in that: The strip material winding device also includes a box body, the relay, the first switch, the second switch, the motor, the DC power supply and the circuit board are placed in the box body, the circuit board is perpendicular to the bottom plate of the box body and is in contact with the back plate of the box body, the first end of the detection rod passes through the side plate of the box body and extends out of the box body, and the rotating shaft of the motor is perpendicular to the circuit board and extends outward through the back plate of the box body.
7. The strip material winding device according to claim 6, characterized in that: The side plates and the bottom plate of the box body are provided with guide holes, the detection rod passes through the guide holes, and the guide holes are used to limit the movement of the detection rod in a direction perpendicular to the bottom plate.
8. The strip material winding device according to claim 6, characterized in that: A support portion is also provided on the circuit board. The support portion is provided with a fixed axis perpendicular to the circuit board. The support portion can rotate around the fixed axis. The detection rod passes through the support portion and is fixedly connected to the support portion.
9. The strip material winding device according to claim 6, characterized in that: A fixing arm is also provided on the rear plate of the box body, and the fixing arm extends in a direction perpendicular to the side plate of the box body. A fixing hole is provided on the end of the fixing arm, and the fixing arm is used to fix the box body on a working machine for discharging strip materials. When the box body is in a fixed state, the central symmetry plane of the take-up reel and the center of the discharge port for discharging strip materials are in the same plane.
10. The strip material winding device according to claim 9, characterized in that: The side plate of the box body is also provided with a threading hole, and the external power line passes through the threading hole and is connected to the DC power supply in the box body; A main power switch is arranged on the front plate of the box body.
