Probiotic quantitative filling device for peanut butter production
By designing a quantitative filling device for peanut butter production, using hydraulic rods and gears to achieve accurate quantitative addition of probiotics, and improving probiotic activity through low temperature environment and stirring structure, the precise quantitative and activity problems in traditional manual methods are solved. , improves the quality and market competitiveness of peanut butter.
Patent Information
- Application Number
- CN202421535938.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-07-02
AI Technical Summary
During the peanut butter production process, traditional manual methods are difficult to accurately and quantitatively add probiotics, resulting in unstable product quality and affected probiotic activity. It is impossible to ensure that the probiotic content in each can of peanut butter meets the expected standards.
A quantitative filling device for peanut butter production is designed. The combination of hydraulic rods, gears, quantitative sleeves and filling tubes can achieve accurate quantitative filling of probiotics, and ensure the structures such as outer shell, inner shell and stirring rod. Probiotics have a high survival rate in low temperature environments.
The precise quantitative addition of probiotics is achieved, the consistency of the product and the activity of probiotics is improved, the probiotic content in each can of peanut butter is accurate, and the quality and market competitiveness of peanut butter are improved.
Smart Images
Figure CN222250734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of quantitative filling devices, in particular to a probiotic quantitative filling device for peanut butter production. Background Art
[0002] Peanut butter is a popular food product that involves many steps in its production process, including peanut selection, roasting, grinding, seasoning, and packaging. First, select high-quality peanuts for shelling and cleaning to ensure the purity of the raw materials. Next, the peanuts are roasted to make their flavor more intense. Then, after a grinding process, the peanuts are processed into a delicate paste-like substance. During the seasoning stage, salt, sugar, and other flavoring agents are added as needed, and finally homogenization is carried out to ensure that the peanut butter has a delicate taste and uniform texture. Finally, the finished peanut butter is packaged, sealed, stored, or transported to the market for sale. The entire process requires efficient and precise technology to ensure the quality and taste of the product.
[0003] In the production process of peanut butter, adding probiotics has become a new trend, which can not only improve the nutritional value of peanut butter, but also give it better health functions. Probiotics have many benefits such as regulating intestinal flora, enhancing immunity and promoting digestion. By adding probiotics to peanut butter, consumers can enjoy delicious food while getting additional health benefits. This functional enhancement makes peanut butter more competitive in the market, especially in the modern society that pays attention to health and wellness, peanut butter with probiotics added is favored by more and more consumers.
[0004] However, in the actual production process, quantitatively adding probiotics to peanut butter faces certain challenges. First, the activity and effect of probiotics are highly dependent on the amount of probiotics added. Too much or too little will affect its efficacy. The traditional manual addition method is difficult to ensure the precise quantification of probiotics, which can easily lead to unstable product quality. In addition, probiotics are highly sensitive to temperature and environment, and unstable factors during manual operation will reduce the activity of probiotics. Therefore, the existing production process urgently needs a device that can accurately and quantitatively add probiotics to ensure that the probiotic content in each jar of peanut butter meets the expected standard, ensure product consistency and the activity of probiotics, thereby improving the quality and market competitiveness of peanut butter.
[0005] This demand prompted us to develop a probiotic quantitative filling device for peanut butter production. Through precise control and automated operation, probiotics can be accurately added to peanut butter to ensure its stability and activity throughout the production process, thereby effectively solving the problems existing in traditional manual operations. Summary of the invention
[0006] In order to make up for the above shortcomings, the utility model provides a probiotic quantitative filling device for peanut butter production, aiming to improve the inability to quantitatively add probiotics. By quantitatively adding probiotics, probiotics can be accurately added to peanut butter, thereby improving the utilization rate and effect of probiotics.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a probiotic quantitative filling device for peanut butter production, comprising a supporting tripod, a bottom plate is fixedly connected to one side of the outer wall of the supporting tripod, a baffle is fixedly connected to one side of the outer wall of the baffle, a first hydraulic rod is fixedly connected to one side of the outer wall of the baffle, a rack is fixedly connected to the output end of the first hydraulic rod, a quantitative tube is fixedly connected to the upper surface of the bottom plate, a sealing sleeve is rotatably connected inside the quantitative tube, a quantitative sleeve is fixedly connected inside the sealing sleeve, a connecting rod is fixedly connected to one side of the outer wall of the quantitative sleeve, a gear is fixedly connected to one side of the fixed outer wall of the connecting rod, the gear is meshed with the rack, a quantitative component is provided on the outer wall of the quantitative tube, the quantitative component is used for quantitatively filling probiotics inside the quantitative tube, a filling pipe is fixedly connected to the outer wall of the quantitative tube, and a discharge pipe is fixedly connected to the outer wall of the quantitative tube.
[0008] Furthermore, the quantitative component includes a quantitative barrel, one end of the quantitative barrel is fixedly connected to the outer wall, one end of the quantitative barrel is fixedly connected to a first cover plate, one side of the outer wall of the first cover plate is fixedly connected to a second hydraulic rod, the output end of the second hydraulic rod is fixedly connected to an extrusion plate, and the outer wall of the extrusion plate is slidably connected to the inner wall of the quantitative barrel.
[0009] Furthermore, one end of the feed pipe is fixedly connected to a shell, and an outer wall of the shell is fixedly connected to a fixing ring.
[0010] Furthermore, a cold row is fixedly connected to the outer wall of the fixing ring, and a second cover plate is fixedly connected to the upper surface of the shell.
[0011] Furthermore, a motor is fixedly connected to the upper surface of the second cover plate, and a stirring rod is fixedly connected to an output end of the motor.
[0012] Furthermore, the lower surface of the second cover plate is fixedly connected to an inner shell, and the outer wall of the inner shell is provided with a water pipe.
[0013] Furthermore, a water pump is fixedly connected to the outer wall of the fixing ring, and an output end of the water pump is connected to a water pipe.
[0014] Furthermore, one end of the water pipe is fixedly connected to one side of the outer wall of the radiator.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, the quantitative sleeve rotates in the quantitative tube to first add the probiotics into the quantitative barrel. When the quantitative barrel is full, the quantitative sleeve rotates to seal the discharge tube and allow the probiotics in the quantitative barrel to be discharged from the filling tube, thereby achieving the effect of quantitative filling.
[0017] 2. In the utility model, an outer shell and an inner shell are provided, a water pipe and a cold row are provided on the outer wall of the inner shell, and a stirring rod is provided inside the inner shell, so that the probiotics quantitatively added in the device can be stored in a relatively low temperature environment, thereby improving the survival rate of the probiotics and improving the practicability and economic benefits of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the probiotic quantitative filling device for peanut butter production proposed by the utility model;
[0019] Figure 2 It is a schematic diagram of the exploded structure of the first hydraulic rod part of the probiotic quantitative filling device for peanut butter production proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the motor part of the probiotic quantitative filling device for peanut butter production proposed by the utility model.
[0021] Legend:
[0022] 1. Supporting legs; 2. Bottom plate; 3. Baffle; 4. First hydraulic rod; 5. Rack; 6. Gear; 7. Connecting rod; 8. Dosing sleeve; 9. Dosing tube; 10. Sealing sleeve; 11. Dosing barrel; 12. First cover plate; 13. Second hydraulic rod; 14. Extrusion plate; 15. Filling pipe; 16. Discharge pipe; 17. Outer shell; 18. Fixed ring; 19. Second cover plate; 20. Motor; 21. Stirring rod; 22. Inner shell; 23. Water pipe; 24. Radiator; 25. Water pump. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 and Figure 2The utility model provides an embodiment: a probiotic quantitative filling device for peanut butter production, comprising a supporting stand 1, a bottom plate 2 is fixedly connected to one side of the outer wall of the supporting stand 1, a baffle 3 is fixedly connected to the upper surface of the bottom plate 2, a first hydraulic rod 4 is fixedly connected to one side of the outer wall of the baffle 3, a rack 5 is fixedly connected to the output end of the first hydraulic rod 4, a quantitative tube 9 is fixedly connected to the upper surface of the bottom plate 2, a sealing sleeve 10 is rotatably connected inside the quantitative tube 9, a quantitative sleeve 8 is fixedly connected inside the sealing sleeve 10, a connecting rod 7 is fixedly connected to one side of the outer wall of the quantitative sleeve 8, and a toothed plate 5 is fixedly connected to one side of the outer wall of the connecting rod 7. Wheel 6, gear 6 is meshed with rack 5, a quantitative component is arranged on the outer wall of quantitative tube 9, the quantitative component is used to quantitatively add probiotics inside quantitative tube 9, a filling pipe 15 is fixedly connected to the outer wall of quantitative tube 9, a feeding pipe 16 is fixedly connected to the outer wall of quantitative tube 9, the quantitative component includes a quantitative barrel 11, one end of the quantitative barrel 11 is fixedly connected to the outer wall of 9, one end of the quantitative barrel 11 is fixedly connected to the first cover plate 12, one side of the outer wall of the first cover plate 12 is fixedly connected to the second hydraulic rod 13, the output end of the second hydraulic rod 13 is fixedly connected to the extrusion plate 14, and the outer wall of the extrusion plate 14 is slidably connected to the inner wall of the quantitative barrel 11;
[0025] Specifically, when quantitative filling is required, the probiotics first enter the quantitative tube 9 from the feed pipe 16. Since the quantitative sleeve 8 is a T-shaped tube, the feed pipe 16 is connected to the quantitative barrel 11. As the second hydraulic rod 13 contracts, the quantitative barrel 11 is filled with probiotics. The first hydraulic rod 4 is started, and the quantitative sleeve 8 is rotated under the drive of the gear 6. Since the gear 6 is a quarter, the quantitative sleeve 8 will only rotate 90°. Under the action of the sealing sleeve 10, when it starts to rotate, the sealing sleeve 10 first seals the quantitative barrel 11 and the feed pipe to form a closed space inside the quantitative sleeve 8. When the rotation is completed, the quantitative tank 11 is connected to the filling pipe 15. At this time, the second hydraulic rod 13 is started, and the probiotics inside the quantitative barrel 11 are squeezed out through the filling pipe 15 through the extrusion plate 14 to complete the quantitative injection. The device is simple in principle, and the volume of the quantitative barrel 11 can be changed according to actual needs, thereby improving the practicality and economic benefits of the device.
[0026] Reference Figure 1 and Figure 2 , one end of the feed pipe 16 is fixedly connected to a shell 17, the outer wall of the shell 17 is fixedly connected to a fixing ring 18, the outer wall of the fixing ring 18 is fixedly connected to a cold row 24, the upper surface of the shell 17 is fixedly connected to a second cover plate 19, the upper surface of the second cover plate 19 is fixedly connected to a motor 20, and the output end of the motor 20 is fixedly connected to a stirring rod 21;
[0027] Specifically, the device is provided with an outer shell 17 and an inner shell 22, and the probiotics are stored inside the inner shell 22. The stirring rod 21 driven by the motor 20 stirs the probiotics inside the inner shell 22 to avoid agglomeration of the probiotics, which affects subsequent filling and use effects, thereby improving the overall practicality of the device.
[0028] Reference Figure 1 and Figure 3 The lower surface of the second cover plate 19 is fixedly connected to an inner shell 22, the outer wall of the inner shell 22 is provided with a water pipe 23, the outer wall of the fixing ring 18 is fixedly connected to a water pump 25, the output end of the water pump 25 is connected to the water pipe 23, and one end of the water pipe 23 is fixedly connected to one side of the outer wall of the radiator 24;
[0029] Specifically, a water pipe 23 is provided on the outer wall of the inner shell 22, and the two ends of the water pipe 23 are respectively connected to the radiator 24 and the water pump 25. The water is brought into the water pipe 23 by the water pump 25 to cool the inner shell 22, and then the water flows into the radiator 24 to cool the water. In this way, the inner shell 22 is placed in a relatively low temperature environment, which ensures the survival rate of the probiotics, improves the use effect of the probiotics, and thus improves the practicality of the device.
[0030] Working principle: when quantitative filling is required, the probiotics first enter the quantitative tube 9 from the feed pipe 16. Since the quantitative sleeve 8 is a T-shaped tube, the feed pipe 16 is connected to the quantitative barrel 11 at this time. As the second hydraulic rod 13 contracts, the quantitative barrel 11 is filled with probiotics. The first hydraulic rod 4 is started, and the quantitative sleeve 8 is rotated under the drive of the gear 6. Since the gear 6 is one-quarter, the quantitative sleeve 8 will only rotate 90°. Under the action of the sealing sleeve 10, when it starts to rotate, the sealing sleeve 10 first seals the quantitative barrel 11 and the feed pipe to form a closed space inside the quantitative sleeve 8. When the rotation is completed, the quantitative tank 11 is connected to the filling pipe 15. At this time, the second hydraulic rod 13 is started, and the probiotics inside the quantitative barrel 11 are squeezed out through the filling pipe 15 by the extrusion plate 14 to complete the quantitative filling. The device has a simple principle, and the volume of the quantitative barrel 11 can be changed according to actual needs to improve the practicality and economic benefits of the device. The device is provided with an outer shell 17 and an inner shell 22, and the probiotics are stored inside the inner shell 22. The stirring rod 21 driven by the motor 20 stirs the probiotics inside the inner shell 22 to avoid agglomeration of the probiotics, which affects the subsequent filling and use effect, thereby improving the overall practicality of the device. Water is brought into the water pipe 23 through the water pump 25 to cool the inner shell 22, and then enters the cold row 24 to cool the water, so that the inner shell 22 is in a relatively low temperature environment, thereby ensuring the survival rate of the probiotics, improving the use effect of the probiotics, and improving the practicality of the device.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A probiotic quantitative dosing device for peanut butter production, comprising a support stand (1), characterized in that: A bottom plate (2) is fixedly connected to one side of the outer wall of the support frame (1), a baffle (3) is fixedly connected to the upper surface of the bottom plate (2), a first hydraulic rod (4) is fixedly connected to one side of the outer wall of the baffle (3), an output end of the first hydraulic rod (4) is fixedly connected to a rack (5), a quantitative tube (9) is fixedly connected to the upper surface of the bottom plate (2), a sealing sleeve (10) is rotatably connected inside the quantitative tube (9), a quantitative sleeve (8) is fixedly connected inside the sealing sleeve (10), a connecting rod (7) is fixedly connected to one side of the outer wall of the quantitative sleeve (8), a gear (6) is fixedly connected to one side of the fixed outer wall of the connecting rod (7), the gear (6) is meshed with the rack (5), a quantitative assembly is arranged on the outer wall of the quantitative tube (9), the quantitative assembly is used for quantitatively filling probiotics inside the quantitative tube (9), a filling pipe (15) is fixedly connected to the outer wall of the quantitative tube (9), and a discharge pipe (16) is fixedly connected to the outer wall of the quantitative tube (9).
2. The probiotic quantitative filling device for peanut butter production according to claim 1, characterized in that: The quantitative component comprises a quantitative barrel (11), one end of the quantitative barrel (11) is fixedly connected to the outer wall of the quantitative tube (9), one end of the quantitative barrel (11) is fixedly connected to a first cover plate (12), one side of the outer wall of the first cover plate (12) is fixedly connected to a second hydraulic rod (13), the output end of the second hydraulic rod (13) is fixedly connected to an extrusion plate (14), and the outer wall of the extrusion plate (14) is slidably connected to the inner wall of the quantitative barrel (11).
3. The probiotic quantitative filling device for peanut butter production according to claim 2, characterized in that: One end of the feed tube (16) is fixedly connected to a housing (17), and an outer wall of the housing (17) is fixedly connected to a fixing ring (18).
4. The probiotic quantitative filling device for peanut butter production according to claim 3, characterized in that: The outer wall of the fixing ring (18) is fixedly connected to a cold row (24), and the upper surface of the outer shell (17) is fixedly connected to a second cover plate (19).
5. The probiotic quantitative filling device for peanut butter production according to claim 4, characterized in that: A motor (20) is fixedly connected to the upper surface of the second cover plate (19), and a stirring rod (21) is fixedly connected to the output end of the motor (20).
6. The probiotic quantitative filling device for peanut butter production according to claim 4 or 5, characterized in that: The lower surface of the second cover plate (19) is fixedly connected to an inner shell (22), and the outer wall of the inner shell (22) is provided with a water pipe (23).
7. The probiotic quantitative filling device for peanut butter production according to claim 3, characterized in that: A water pump (25) is fixedly connected to the outer wall of the fixing ring (18), and an output end of the water pump (25) is connected to a water pipe (23).
8. The probiotic quantitative filling device for peanut butter production according to claim 7, characterized in that: One end of the water pipe (23) is fixedly connected to one side of the outer wall of the radiator (24).